Washing device for impeller of air compressor
Technical Field
The utility model relates to the technical field of cleaning equipment, in particular to a washing device for an impeller of a gas compressor.
Background
The compressor impeller of the gas turbine is easy to scale in the operation process, the surface of the impeller is uneven, the efficiency of the compressor is affected, the scale can comprise greasy dirt, dust, salt and the like, substances attached to the impeller can reduce the pneumatic performance of the impeller, the compressor is usually required to be washed off line for descaling and recovering the efficiency, currently, a manual cleaning method is adopted in the industry to clean the compressor impeller, and the labor cost is high while the cleaning efficiency is low.
Through retrieving, chinese patent with publication No. CN209238563U discloses a washing device for compressor impeller, which comprises a base, a washing tank and a stirring mechanism, wherein the stirring mechanism controls water flow for washing the impeller, however, the following defects still exist, although the impeller is immersed in the washing tank and washed by water flow, the surface scale of the impeller can be removed to a certain extent, but the water change mechanism is not provided, the washing water in the washing tank is gradually turbid in the washing process, the washing effect is affected, and if water is changed frequently, the waste of water resources is also illuminated.
Disclosure of utility model
The utility model aims to solve the defects in the prior art and provides a washing device for an impeller of a gas compressor.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The utility model provides a compressor impeller washing device, includes bottom plate and shell, the bottom fixedly connected with shell's top rotation of shell is connected with the carousel, be equipped with power component in the shell, but drive carousel is rotatory, the top of carousel is equipped with fixed subassembly, can fix the compressor impeller on the carousel, the inner wall fixedly connected with of shell a plurality of link, sliding connection has the slider between the link, and the both sides of slider are equipped with the spout, one side of slider is equipped with high-pressure shower nozzle, and high-pressure shower nozzle water supply module sprays high-pressure washing liquid, one side rotation of slider is connected with the connecting rod, and the one end rotation of connecting rod is connected with the spliced pole, the top inner wall fixedly connected with supporting disk of shell, one side rotation of supporting disk is connected with the lead screw, and threaded connection between lead screw and the spliced pole, one side of supporting disk is equipped with power component for drive lead screw's rotation, and the one side inner wall of connecting rod is equipped with cleaning brush, is equipped with cleaning subassembly between cleaning brush and the shell for controlling cleaning brush to clean the compressor impeller surface.
Further, the power component is a servo motor, the servo motor is fixedly connected with the bottom end of the shell and the top end of the supporting disc respectively, an output shaft of the servo motor penetrates through the guide shell and is fixedly connected with the turntable, and an output shaft of the servo motor on the supporting disc penetrates through the supporting disc and is fixedly connected with the screw rod.
Further, fixed subassembly includes the fixed column, and the fixed column is equipped with the spout, and sliding connection between fixed column and the carousel, be equipped with telescopic link and spring between the fixed column.
Further, the outer wall of one side of the bottom plate is fixedly connected with a water storage tank.
Further, the cleaning assembly comprises a supporting piece and a connecting piece, wherein the supporting piece is fixedly connected to the inner wall of one side of the shell, a sliding groove is formed in one side of the connecting piece, the supporting piece is connected with the connecting piece in a sliding mode, the cleaning brush is fixedly connected to one side of the connecting piece, a rack is fixedly connected to one side of the connecting piece, a gear is connected to one side of the connecting frame in a rotating mode, the gear and the rack are meshed with each other, a servo motor is arranged on one side of the connecting frame, and an output shaft of the servo motor penetrates through the connecting frame and is fixedly connected with the gear.
Further, the water supply assembly comprises a water pump, the water pump is fixedly connected to the inner wall of one side of the shell, a water suction pipe is arranged on one side of the water pump, one end of the water suction pipe penetrates through the shell and is fixedly connected to the water storage tank, and a guide pipe is arranged on the other side of the water pump.
Further, a guide opening is arranged at the bottom end of the shell, and a switch door is arranged at one side of the shell.
The beneficial effects of the utility model are as follows:
1. According to the utility model, the water pump and the high-pressure spray head are arranged, the water pump can spray the cleaning liquid in the water storage tank from the high-pressure spray head through the water suction pipe, and through the cooperation of the connecting frame, the sliding block, the connecting column, the connecting rod and the screw rod, an operator can drive the screw rod to rotate through the servo motor so as to drive the connecting column to move, and the connecting column controls the sliding block to open and close through the connecting rod, so that the cleaning range of the high-pressure spray head is regulated.
2. According to the utility model, the fixing assembly is arranged, so that the rotating shaft of the compressor impeller can be spliced on the fixing column in the fixing assembly, and the fixing column has a certain supporting force on the rotating shaft of the impeller through the contraction of the telescopic rod and the extrusion of the spring, thereby playing a role in fixing.
3. According to the utility model, the turntable and the cleaning assembly are arranged, the gear is driven to rotate by the servo motor, so that the rack and the connecting piece are driven to move, the connecting piece moves the cleaning brush to the surface of the impeller of the air compressor, and the turntable drives the impeller to rotate and the cleaning liquid sprayed by the high-pressure spray head, so that the cleaning efficiency of the water washing device is improved.
Drawings
Fig. 1 is a schematic diagram of a front view structure of a compressor impeller washing device according to the present utility model;
FIG. 2 is a schematic diagram illustrating the internal cross-sectional structure of a compressor impeller water washing device according to the present utility model;
Fig. 3 is a schematic diagram of a partial structure of a compressor impeller washing device according to the present utility model.
Fig. 4 is a schematic diagram of a turntable structure of a compressor impeller washing device according to the present utility model.
Fig. 5 is a schematic diagram of a partial enlarged structure of a washing device for compressor impeller according to the present utility model.
In the figure, 1, a bottom plate; 2, a shell, 3, a guide shell, 4, a turntable, 5, a connecting frame, 6, a sliding block, 7, a high-pressure spray head, 8, a connecting rod, 9, a connecting column, 10, a supporting disc, 11, a screw rod, 12, a servo motor, 13, a fixed column, 14, a telescopic rod, 15, a spring, 16, a water storage tank, 17, a cleaning brush, 18, a supporting piece, 19, a connecting piece, 20, a rack, 21, a gear, 22, a water pumping pipe, 23, a water pump, 24, a guide pipe, 25, a guide port, 26 and a switch door.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. It should be noted that the terms "mounted," "connected," and "disposed" are to be construed broadly, unless explicitly stated or defined otherwise, and that the particular meaning of such terms in this patent will be understood by those of ordinary skill in the art, as appropriate.
Referring to fig. 1-5, a compressor impeller washing device, comprising a base plate 1 and a housing 2, the bottom of the housing 1 is fixedly provided with a guide shell 3 through a bolt, the top of the guide shell 3 is rotationally connected with a rotary table 4, a power part is arranged in the guide shell 3, the rotary table 4 can be driven to rotate, the guide shell 4 plays a role of protecting the power part, the top of the rotary table 4 is provided with a fixed component, the compressor impeller can be fixed on the rotary table 4, the inner wall of the housing 2 is fixedly provided with a plurality of connecting frames 5 which play a structural support through the bolt, sliding connection between the connecting frames 5 is provided with a sliding block 6, two sides of the sliding block 6 are provided with sliding grooves, the sliding block 6 can move on the connecting frames 5, one side of the sliding block 6 is provided with a high-pressure spray head 7 through a water supply component, the effect of flushing is achieved on the surface of the compressor impeller, one side of the sliding block 6 is rotationally connected with a connecting rod 8, one end of the connecting rod 8 is rotationally connected with a connecting post 9, the top inner wall of the housing 2 is fixedly provided with a supporting disc 10 through the bolt, one side of the supporting disc 10 is rotationally connected with a screw 11, and the screw 11 is in threaded connection between the screw 11 and the connecting post 9, one side of the supporting disc 10 is provided with a plurality of connecting frames 5, and the cleaning brush is further connected with a cleaning brush 17 through the connecting rod, the driving part is connected with the connecting rod 17, and the cleaning brush is connected with the connecting rod through the connecting rod 5, and the connecting rod through the driving rod 17, and the connecting rod is connected with the connecting rod 5, and the cleaning brush 17, and the cleaning brush is further connected with the cleaning brush through the connecting rod through the rotating the connecting rod.
The power component is a servo motor 12, the servo motor 12 is fixedly arranged at the bottom end of the shell 2 and the top end of the supporting disc 10 respectively through bolts, an output shaft of the servo motor 12 penetrates through a key connection between the diversion shell 3 and the turntable 4 so as to control rotation of the turntable 4, and an output shaft of the servo motor 12 on the supporting disc 10 also penetrates through the supporting disc 10 to be connected with the screw rod 11 in a key manner so as to control the injection range of the high-pressure spray head 7 through positive and negative rotation of the servo motor 12.
Wherein, fixed subassembly includes fixed column 13, and fixed column 13 is equipped with the spout, and sliding connection between fixed column 13 and the carousel 4 is equipped with telescopic link 14 and spring 15 between the fixed column 13 for when installing the compressor impeller, through pegging graft the pivot of compressor impeller on fixed column 13, through extrusion fixed column 13, make telescopic link 14 and spring 15 shrink, thereby fix the compressor impeller on carousel 4.
Wherein, the outer wall of one side of the bottom plate 1 is fixed with a water storage tank 16 through bolts and is used for storing cleaning liquid for cleaning the impeller of the air compressor.
The cleaning assembly comprises a supporting piece 18 and a connecting piece 19, wherein the supporting piece 18 is fixed on the inner wall of one side of the shell 2 through bolts, a sliding groove is formed in one side of the connecting piece 19, the supporting piece 18 is connected with the connecting piece 19 in a sliding mode, the cleaning brush 17 is fixed on one side of the connecting piece 19 through bolts, a rack 20 is fixed on one side of the connecting piece 19 through bolts, a gear 21 is rotatably connected to one side of the connecting frame 5, the gear 21 and the rack 20 are meshed with each other, a servo motor 12 is arranged on one side of the connecting frame 5, an output shaft of the servo motor 12 penetrates through the connecting frame 5 and the gear 21 to be connected in a key mode, the servo motor 12 drives the gear 21 to rotate, and then movement of the rack 20 and the connecting piece 19 is controlled, and the cleaning brush 17 is driven to clean a rotating compressor impeller.
The water supply assembly comprises a water pump 23, the water pump 23 is fixed on the inner wall of one side of the shell 2 through bolts, a water suction pipe 22 is arranged on one side of the water pump 23, one end of the water suction pipe 22 penetrates through the shell 2 and is fixedly connected to the water storage tank 16, a flow guide pipe 24 is arranged on the other side of the water pump 23, and cleaning liquid in the water storage tank 16 is conveyed into the high-pressure spray head 7 through the flow guide pipe 24.
Wherein, the bottom of shell 1 is equipped with water conservancy diversion mouth 25 for used washing liquid passes through water conservancy diversion mouth 25 and gets rid of the washing liquid outside the washing device, and one side of shell 2 is equipped with switch door 26, can open switch door 26 when using, will wait to wash the compressor wheel and put into the washing device.
When the washing machine is used, an operator opens the switch door 26, the compressor impeller to be washed is placed into the washing device, the rotating shaft of the compressor impeller is inserted into the fixed column 13 through the fixed component, the impeller is fixed on the rotary table 4, the servo motor 12 is started at the moment, the servo motor 12 drives the rotary table 4 to rotate, the screw rod 11 also rotates through the servo motor 12, the connecting column 9 is further driven to move up and down, the connecting rod 8 drives the sliding block 6 to move on the connecting frame 5, so that the washing range of the high-pressure spray head 7 to the compressor impeller is adjusted, at the moment, the high-pressure spray head 7 pumps cleaning liquid in the water storage tank 16 through the water pump 23, the cleaning liquid is sprayed out of the high-pressure spray head 7 through the water pumping pipe 22 and the guide pipe 24, so that the washing of the compressor impeller is realized, at the moment, the gear 21 is driven to rotate through the servo motor 12, the connecting piece 19 is driven to move through the rack 20, the cleaning brush 17 is arranged on the connecting piece 19, the cleaning brush 17 is enabled to move to the surface of the compressor impeller, the cleaning brush 17 can be driven to rotate through the servo motor 4, the cleaning brush 17 can be used for removing dirt on the surface of the compressor impeller, when the cleaning brush is finished, the cleaning brush 12 and the water is stopped, the compressor impeller is pulled out of the water pump is pulled out through the water pump 26, and the washing device is fixed, so that the washing is completed.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.