Grinding wheel processing cooling water device
Technical Field
The utility model relates to the technical field of manufacturing of liquid crystal glass substrates, in particular to a grinding wheel processing cooling water device.
Background
In the precise manufacturing process of the liquid crystal glass substrate, edge edging treatment is a key step for ensuring consistency of product quality and appearance. This process typically uses a grinding wheel equipped with multiple layers of grinding grooves to finish the glass edges. The design of the multi-layer grinding groove aims at prolonging the service life of the grinding wheel, and through layer-by-layer use, when the grinding groove on one layer is severely worn due to long-time use, the grinding groove can be switched to other layers to continue operation. However, this design presents a number of challenges in practical applications.
Firstly, the high heat generated in the grinding process is unavoidable, and particularly in the high-speed and high-efficiency edging operation, the friction between the grinding wheel and the glass edge can generate a large amount of heat energy, if the heat is not dissipated in time, the abrasion of the grinding wheel can be accelerated, the thermal stress deformation of the glass substrate can be caused, and the quality of a finished product is influenced. Therefore, the arrangement of a water spray cooling structure near the grinding wheel is a common solution. However, each time the grinding groove is switched, the original water spray angle is often not aligned to the new edging portion accurately due to the change of the position of the grinding groove, resulting in a great reduction of the cooling effect. In order to restore the effective cooling effect, operators have to manually adjust the water spraying angle of the water spraying cooling structure, so that the process is time-consuming and labor-consuming, the manual intervention and the downtime of the production line are increased, and certain potential safety hazards exist due to environmental factors such as high temperature, wet sliding and the like.
In addition, glass powder slag accumulated in a grinding groove in the edging process is also a problem to be solved urgently. Along with the continuous progress of grinding operation, tiny glass powder slag can fill in the grinding groove gradually, if can not obtain in time clearance, not only can influence grinding wheel's cutting efficiency and precision, can also form mar or pit in the grinding in-process, seriously harm glass substrate's edge quality. The traditional method often relies on regular shutdown cleaning, which not only reduces production efficiency, but also may leave quality hazards due to incomplete cleaning.
In summary, we propose a grinding wheel processing cooling water device.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a grinding wheel processing cooling water device, which solves the problems of the prior art.
The utility model is realized by the following technical scheme that the grinding wheel processing cooling water device comprises a lifting bearing mechanism and further comprises:
The driving motor is arranged at the lifting end of the lifting bearing mechanism;
The grinding wheel is arranged at the driving end of the driving motor, a plurality of grinding grooves are formed in the surface of the grinding wheel, and the edge of glass is positioned in one of the grinding grooves;
the cooling mechanism can reduce the temperature of the polished part;
The cleaning mechanism can clean glass powder slag in the grinding groove;
The lifting bearing mechanism can drive the driving motor and the grinding wheel to synchronously lift and switch different grinding grooves to contact with the edge of the glass.
Further, this grinding miller processing cooling water device still includes:
The sewage collecting tank is arranged at the bottom of the lifting bearing mechanism and is positioned below the grinding wheel, and glass powder slag and sewage generated in the grinding process can be collected.
Further, the bottom of sewage collecting tank is connected with the collection fill, the lowest position of collection fill is connected with the blow off pipe, the blowdown end of blow off pipe outwards extends.
Further, the lifting bearing mechanism comprises a base, the upper portion of the base is connected with a supporting frame, a hydraulic cylinder is installed on one side of the upper portion of the base, the telescopic end of the hydraulic cylinder is rotationally connected with a roller, and a traction belt is arranged outside the roller.
Further, the top of base is provided with the lifting seat that can go up and down, the one end and the base of traction area are connected, and the other end is connected with the lifting seat, a plurality of leading wheel is all installed to the both sides of lifting seat, the leading wheel rolls in braced frame's inside.
Further, the cleaning mechanism comprises a guide rail, a sliding block is connected inside the guide rail in a sliding manner, an oblong adjusting hole is reserved on one side of the guide rail, a threaded hole is reserved on one side of the sliding block, and fastening screws are connected inside the adjusting hole and the threaded hole.
Further, the upper portion of slider is connected with the fastener, the inside of fastener has reserved respectively to set up through-hole one, through-hole two, the internal connection of through-hole one has the bracing piece, the internal connection of through-hole two has the raceway, the shower nozzle is installed to the tip of bracing piece, the raceway is connected with the water inlet end of shower nozzle.
The utility model provides a grinding wheel processing cooling water device. Compared with the prior art, the method has the following beneficial effects:
This grinding wheel processing cooling water device after changing the grinding groove of different levels, the water spray angle of cooling mechanism also need not follow the regulation, that is to say, whichever level grind the groove and carry out edging to glass edge, cooling mechanism spun water homoenergetic reaches edging part to the cooling, in addition, the clean mechanism of setting can be to grinding the inside blowout rivers of groove, and rivers can in time clear up the glass powder sediment in the grinding groove, need not to shut down and maintain to also can ensure glass's edging effect.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a schematic diagram of a front view of a lifting mechanism according to the present utility model;
FIG. 4 is a schematic view of the back view of the elevating carriage in the present utility model;
FIG. 5 is a schematic view of a grinding wheel according to the present utility model;
FIG. 6 is a schematic view of the structure of the sewage collection tank in the present utility model;
fig. 7 is a schematic structural view of a cleaning mechanism in the present utility model.
In the figure, 1, a lifting bearing mechanism, 11, a base, 12, a supporting frame, 13, a hydraulic cylinder, 14, a roller, 15, a traction belt, 16, a lifting seat, 17, a guide wheel, 2, a driving motor, 3, a grinding wheel, 31, a grinding groove, 4, a sewage collecting tank, 41, a collecting bucket, 42, a blow-off pipe, 5, a cooling mechanism, 6, a cleaning mechanism, 61, a guide rail, 62, a sliding block, 63, an adjusting hole, 64, a threaded hole, 65, a fastening screw, 66, a fastening piece, 67, a through hole I, 68, a through hole II, 69, a supporting rod, 610, a water conveying pipe, 611, a spray head and 7, glass.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-7, the utility model provides a technical scheme that a grinding wheel processing cooling water device mainly comprises a lifting bearing mechanism 1, a driving motor 2, a grinding wheel 3, a sewage collecting tank 4, a cooling mechanism 5 and a cleaning mechanism 6;
The lifting bearing mechanism 1 takes a base 11 as a carrier, a supporting frame 12 is connected to the upper part of the base 11, a hydraulic cylinder 13 is installed at one side of the supporting frame 12 at the upper part of the base 11, a roller 14 is rotatably connected to the telescopic end of the hydraulic cylinder 13, a traction belt 15 is arranged outside the roller 14, a lifting seat 16 capable of lifting is arranged above the base 11, one end of the traction belt 15 is connected with the base 11, the other end of the traction belt is connected with the lifting seat 16, a plurality of guide wheels 17 are installed at two sides of the lifting seat 16, the guide wheels 17 roll in the supporting frame 12, when the height of the lifting seat 16 needs to be changed, the hydraulic cylinder 13 stretches to lift for example, the roller 14 is pushed to move upwards, and because one end of the traction belt 15 is connected with the base 11, the other end of the traction belt is connected with the lifting seat 16, and the lifting seat 16 is movable, when the roller 14 moves upwards, the other end of the traction belt 15 moves towards one end of the connecting base 11, namely, the lifting seat 16 can lift when the traction belt 15 moves upwards, and the lifting seat 16 is pulled upwards, and the lifting seat 16 can simultaneously;
The driving motor 2 and the grinding wheel 3 are both installed on the lifting seat 16, specifically speaking, the driving motor 2 is installed on the upper portion of the lifting seat 16, the driving end of the driving motor 2 extends to the lower portion of the lifting seat 16, the driving end is connected with the grinding wheel 3 through a coupling, the surface of the grinding wheel 3 is provided with a plurality of layers of grinding grooves 31, before edging, glass 7 is required to be placed on a workbench, which is the prior known content, then the edge of the glass 7 is moved to the inner portion of one of the grinding grooves 31, then the driving motor 2 drives the grinding wheel 3 to rotate at high height, edging treatment of the glass 7 is achieved, in the edging process, a water spray port of the cooling mechanism 5 is aligned with the contact position of the edge of the glass and the grinding groove 31, so that the temperature generated by friction between the glass 7 and the grinding wheel 3 is reduced, when the grinding groove 31 cannot be used, the lifting bearing mechanism 1 drives the lifting seat 16 to lift, so that the grinding wheel 3 is lifted, in the lifting process, the device is further provided with a distance measuring sensor, the distance measuring sensor is installed at the bottom end of the lifting seat 16, and the distance between the lifting seat 16 and the base 11 is measured, for example: the grinding grooves 31 of the next layer need to be replaced at present, the distance between the central horizontal lines of the grinding grooves 31 of each layer is 5cm, when the distance between the lifting seat 16 and the base 11 is 100cm, the distance between the lifting seat 16 and the base 11 is 105cm, the lifting seat 16 is lifted to the grinding groove 31 of the next layer, at the moment, the controller controls the hydraulic cylinder 13 to stop stretching, and then the edge of the glass 7 is moved into the grinding groove 31 of the next layer;
the sewage collecting tank 4 is arranged on the base 11, the sewage collecting tank 4 can collect cooled sewage and cleaned sewage, the bottom of the sewage collecting tank 4 is connected with a collecting hopper 41, the lowest position of the collecting hopper 41 is connected with a drain pipe 42, and the drain end of the drain pipe 42 extends outwards;
The cooling mechanism 5 and the cleaning mechanism 6 are both arranged on the upper part of the sewage collecting tank 4, the cooling mechanism 5 is obliquely arranged, the cleaning mechanism 6 comprises a guide rail 61, a slide block 62 is connected in the guide rail 61 in a sliding manner, an oblong adjusting hole 63 is reserved on one side of the guide rail 61, a threaded hole 64 is reserved on one side of the slide block 62, a fastening screw 65 is commonly connected in the adjusting hole 63 and the threaded hole 64, a fastening piece 66 is connected on the upper part of the slide block 62, a first through hole 67 and a second through hole 68 are respectively reserved in the fastening piece 66, a supporting rod 69 is connected in the first through hole 67, a water pipe 610 is connected in the second through hole 68, a spray head 611 is arranged at the end part of the supporting rod 69, the water pipe 610 is connected with the water inlet end of the spray head 611, and when glass powder slag in the grinding groove 31 needs to be cleaned, water flow is sprayed into the grinding groove 31 through the spray head 611 to flush, and after timely cleaning, the glass powder slag is ensured not to influence the edging treatment of the glass 7;
The cooling mechanism 5 includes a fastener 66, a first through hole 67, a second through hole 68, a support rod 69, a water pipe 610, and a nozzle 611, and the principle thereof is the same as that of the water spray washing portion of the cleaning mechanism 6, and will not be described in detail herein.