CN222908188U - A new integrated carding machine - Google Patents
A new integrated carding machine Download PDFInfo
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- CN222908188U CN222908188U CN202421538009.3U CN202421538009U CN222908188U CN 222908188 U CN222908188 U CN 222908188U CN 202421538009 U CN202421538009 U CN 202421538009U CN 222908188 U CN222908188 U CN 222908188U
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- carding
- carding machine
- rotating shaft
- cotton
- rotating rod
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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Abstract
The application discloses a novel integrated carding machine, which belongs to the technical field of textile equipment and comprises a machine base, wherein a carding machine shell is fixed at the top of the machine base, a first rotating shaft is rotationally connected between the inner walls of two sides of the carding machine shell, a carding roller is fixedly arranged on the outer wall of the first rotating shaft, a rotation carding mechanism is arranged below one side of the carding roller and comprises a rotating rod, driving arms which are centrosymmetric are fixedly arranged on the outer sides of the rotating rod, an installation plate is fixedly connected with the end parts of the driving arms, brushes are uniformly and fixedly arranged on the installation plate, a cotton wool collecting mechanism is arranged below one side of the rotation carding mechanism, which is far away from the carding roller, of the improved novel integrated carding machine drives the rotating rod to rotate through a turnover cylinder, and the rotating rod drives two driving arms to exchange positions, so that the brushes on the installation plate can be alternately used, and further cleaning effect deterioration caused by too much dust and short wool is prevented from being attached to Mao Shuai, and cleaning effect is improved.
Description
Technical Field
The utility model relates to the technical field of textile equipment, in particular to a novel integrated carding machine.
Background
In the textile technology, carding machines are one of important processing devices, and carding is an important process according to spinning process flows. The cotton carding machine is mainly used for processing cotton fibers and chemical fibers, and the working principle of the cotton carding machine is that cotton (fiber) rolls sent by the previous working procedure or oil cotton (chemical fiber) layers supplied by a cotton box are repeatedly carded and decontaminated by utilizing the rotation of a cylinder and a card clothing on the surface of the cylinder, so that the fibers are coagulated, and then the fibers are opened and combed by doffers through the reverse rotation of the cylinder and the card clothing on the doffer surface, so that the cotton rolls in a curled block shape are basically straightened into single fibers, and seeds, impurities, short fibers and the like left by the cleaning working procedure are removed in the process, and then the cotton rolls are manufactured into uniform cotton strips with certain specifications and stored in a cotton cylinder for the subsequent drawing working procedure.
The carding brush is an auxiliary tool for cleaning short wool, which is commonly used in carding machines, and when the carding brush is used for a long time, the surface of the carding brush is left with excessive short wool, so that the normal use of the carding brush is influenced, the carding brush needs to be checked and cleaned manually and regularly, the cleaning function is prevented from being reduced, the carding brush needs to be stopped for replacing the carding brush in the disassembling process, and the working efficiency is low due to long time.
The former procedure of the carding machine is an opening and picking combination machine, the latter procedure is a drawing frame or a ribbon lap machine, a large amount of dust, short wool and other sundries can be produced during the working of the existing carding machine, the dust and the small short wool are often adhered to a carding roller in the carding machine, and the operation of the carding machine can be influenced due to long accumulation time, and the carding effect is influenced.
Disclosure of utility model
The utility model aims to provide a novel integrated carding machine, which solves the problems in the background technology.
The embodiment of the application provides a novel integrated carding machine, which comprises a machine base, wherein a carding machine shell is fixed at the top of the machine base, a first rotating shaft is rotationally connected between inner walls of two sides of the carding machine shell, a carding roller is fixedly arranged on the outer wall of the first rotating shaft, a rotating carding mechanism is arranged below one side of the carding roller, the rotating carding mechanism comprises a rotating rod, a driving arm which is symmetrical in center is fixedly arranged on the outer side of the rotating rod, an installing plate is fixedly connected with the end part of the driving arm, a hairbrush is uniformly and fixedly arranged on the installing plate, a cotton wool collecting mechanism is arranged below one side, far away from the carding roller, of the rotating carding mechanism, the cotton wool collecting mechanism comprises a shell, a second rotating shaft is rotationally connected between inner walls of two ends of the shell, a collecting roller is fixedly arranged on the outer side of the second rotating shaft, a plurality of hook rods are uniformly and fixedly arranged on the outer wall of the collecting roller along the circumferential direction, and one side, close to the shell, of the rotating carding mechanism is provided with an opening.
Through adopting above-mentioned technical scheme, when clearing up the cotton carding roller, drive first belt pulley through driving motor and rotate, adjust the distance between first support body and the second support body, the second belt pulley passes through belt drive with first belt pulley and is connected, the rotation carding mechanism passes through upset cylinder and drives dwang rotation degree, the dwang drives two actuating arm exchange positions then, make the brush on the mounting panel can use in turn, thereby prevent Mao Shuai attached too many dust and bits and short velvet cause the cleaning effect to worsen, be favorable to promoting the cleaning effect, the second pivot is scraped and is collected to attached dust and short velvet on the brush through the hooked rod on collecting roller surface then, thereby promote the working effect of cotton carding machine.
Optionally, a driving motor is fixedly installed on one side of the carding machine casing, an output shaft of the driving motor penetrates through one side wall of the carding machine casing and is fixedly connected with a first rotating shaft, and a first belt pulley is fixedly installed at the tail end of the first rotating shaft.
Through adopting above-mentioned technical scheme, driving motor is responsible for driving first pivot rotation, and then drives the cotton carding roller and begin work, makes first belt pulley rotate simultaneously.
Optionally, a turnover cylinder is arranged on one side of the driving motor, and an output end of the turnover cylinder penetrates one side of the carding machine shell and is fixedly connected with the rotating rod.
Through adopting above-mentioned technical scheme, the upset cylinder drives dwang rotation degree, and the dwang drives two actuating arms exchange positions then for the brush on the mounting panel can use in turn, thereby prevents Mao Shuai attached too many dust bits and short velvet and causes the cleaning effect to worsen, is favorable to promoting the cleaning effect.
Optionally, a second belt pulley is fixedly installed at the tail end of the second rotating shaft, and the second belt pulley is connected with the first belt pulley through belt transmission.
Through adopting above-mentioned technical scheme, the second belt pulley passes through belt drive with first belt pulley and is connected to make the cotton carding work go on with the clearance work of cotton carding roller simultaneously, improved cleaning efficiency greatly.
Optionally, the lower extreme intercommunication of casing has the collection passageway, the one end intercommunication of collection passageway has the chamber of accomodating, the inboard of accomodating the chamber is equipped with the clamp plate, the top both sides of accomodating the chamber all are equipped with the backup pad, fixedly connected with roof between the backup pad, the bottom fixed mounting of roof has the pneumatic cylinder, the piston rod and the clamp plate fixed connection of pneumatic cylinder.
Through adopting above-mentioned technical scheme, collect the passageway and be used for collecting the cotton wool that scrapes to collect and preserve in accomodating the chamber, the pneumatic cylinder is responsible for driving the clamp plate and reciprocates, compresses tightly the compaction with the cotton wool of collecting, reduces its occupation space.
Optionally, one side of accomodating the chamber is connected with a plurality of ventilation branch pipes, ventilation branch pipe's tip fixedly connected with ventilation house steward, ventilation house steward's bottom fixedly connected with dust catcher.
Through adopting above-mentioned technical scheme, a plurality of ventilation branch pipes can lead to and accomodate the chamber and make accomodate the intracavity portion and be in the negative pressure state to make.
Optionally, the inside fixed mounting of ventilation house steward has cotton wool filter screen, ventilation house steward is T type structure.
Through adopting above-mentioned technical scheme, cotton wool filter screen can help filtering off the cotton wool that accomodates the inside showy of chamber, prevents that cotton wool from getting into in the dust catcher and influencing the dust collecting effect.
Compared with the prior art, the technical scheme of the application has the following beneficial effects:
According to the technical scheme, the rotating carding mechanism and the cotton wool collecting mechanism are arranged, the rotating rod is driven to rotate through the overturning cylinder, and then the rotating rod drives the two driving arms to exchange positions, so that the hairbrushes on the mounting plate can be used alternately, the cleaning effect is prevented from being deteriorated due to the fact that Mao Shuai is attached with too much dust and flocks, the cleaning effect is improved, the second rotating shaft is used for scraping and collecting the dust and flocks attached on the hairbrushes through the hook rod on the surface of the collecting roller, and the working effect of the carding machine is improved.
According to the technical scheme, the collecting channel, the collecting cavity, the hydraulic cylinder and the pressing plate are arranged, the collecting channel is used for collecting scraped cotton wool and collecting the cotton wool into the collecting cavity for storage, and the hydraulic cylinder is responsible for driving the pressing plate to move downwards to compact the collected cotton wool, so that occupied space is reduced.
Drawings
Other features, objects and advantages of the present utility model will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic cross-sectional view of the present utility model;
FIG. 3 is an enlarged schematic view of the utility model at A in FIG. 2;
Fig. 4 is an enlarged schematic view of the utility model at B in fig. 2.
The cotton carding machine comprises a machine base 1, a machine casing 2, a carding machine casing 3, a first rotating shaft 31, a first belt pulley, a cotton carding roller 4, a 5, a rotary carding mechanism 51, a rotating rod 52, a driving arm 53, a mounting plate 54, a hairbrush 6, a cotton wool collecting mechanism 61, a shell 62, an opening 63, a second rotating shaft 631, a second belt pulley 64, a collecting roller 65, a hook rod 7, a driving motor 8, a turnover cylinder 9, a collecting channel 10, a containing cavity 11, a pressing plate 12, a supporting plate 13, a top plate 14, a hydraulic cylinder 15, a ventilation branch pipe 16, a ventilation main pipe 17, a dust collector 18 and a cotton wool filter screen.
Detailed Description
Referring to fig. 1-4, the present utility model provides a technical solution: comprises a machine base 1, a carding machine shell 2 is fixed at the top of the machine base 1, a first rotating shaft 3 is rotationally connected between inner walls of two sides of the carding machine shell 2, a carding roller 4 is fixedly arranged on the outer wall of the first rotating shaft 3, a rotary carding mechanism 5 is arranged below one side of the carding roller 4, the rotary carding mechanism 5 comprises a rotating rod 51, a driving arm 52 which is centrosymmetric is fixedly arranged outside the rotating rod 51, a mounting plate 53 is fixedly connected with the end part of the driving arm 52, a hairbrush 54 is uniformly and fixedly arranged on the mounting plate 53, a cotton wool collecting mechanism 6 is arranged below one side of the rotary carding mechanism 5 far away from the carding roller 4, the cotton wool collecting mechanism 6 comprises a shell 61, a second rotating shaft 63 is rotationally connected between inner walls of two ends of the shell 61, a collecting roller 64 is fixedly arranged outside the second rotating shaft 63, the outer wall of the collecting roller 64 is uniformly and fixedly provided with a plurality of hook rods 65 along the circumferential direction, one side of the shell 61, which is close to the rotary carding mechanism 5, is provided with an opening 62, when the carding roller 4 is cleaned, the first belt pulley 31 is driven by the driving motor 7 to rotate, the distance between the first frame body and the second frame body is regulated, the second belt pulley 631 is connected with the first belt pulley 31 through belt transmission, the rotary carding mechanism 5 drives the rotary rod 51 to rotate 180 degrees through the overturning cylinder 8, the rotary rod 51 drives the two driving arms 52 to exchange positions, so that the hairbrushes 54 on the mounting plate 53 can be used alternately, the cleaning effect is prevented from being deteriorated due to too much dust and short hair attached to the hairbrushes 54, the cleaning effect is promoted, the second rotary shaft 63 is used for scraping and collecting the dust and short hair attached to the hairbrushes 54 through the hook rods 65 on the surface of the collecting roller 64, thereby improving the working effect of the carding machine.
Referring to fig. 1, a driving motor 7 is fixedly installed at one side of a carding machine casing 2, an output shaft of the driving motor 7 penetrates through one side wall of the carding machine casing 2 and is fixedly connected with a first rotating shaft 3, a first belt pulley 31 is fixedly installed at the tail end of the first rotating shaft 3, the driving motor 7 is responsible for driving the first rotating shaft 3 to rotate, and then the carding roller 4 is driven to start working, and meanwhile the first belt pulley 31 is made to rotate.
Optionally, one side of the driving motor 7 is provided with a turnover cylinder 8, the output end of the turnover cylinder 8 penetrates through one side of the carding machine casing 2 and is fixedly connected with a rotating rod 51, the turnover cylinder 8 drives the rotating rod 51 to rotate 180 degrees, the rotating rod 51 then drives two driving arms 52 to exchange positions, so that the brushes 54 on the mounting plate 53 can be used alternately, the cleaning effect is prevented from being deteriorated due to too much dust and flock attached to the brushes 54, and the cleaning effect is improved.
Referring to fig. 1, a second pulley 631 is fixedly installed at the end of the second rotating shaft 63, the second pulley 631 is connected with the first pulley 31 through a belt transmission, and the second pulley 631 is connected with the first pulley 31 through a belt transmission, so that the cotton carding work and the cleaning work of the cotton carding roller are synchronously performed, and the cleaning efficiency is greatly improved.
Referring to fig. 2, the lower extreme intercommunication of casing 61 has collecting channel 9, collecting channel 9's one end intercommunication has accomodates chamber 10, accomodate the inboard in chamber 10 and be equipped with clamp plate 11, the top both sides of accomodating chamber 10 all are equipped with backup pad 12, fixedly connected with roof 13 between the backup pad 12, the bottom fixed mounting of roof 13 has pneumatic cylinder 14, the piston rod and the clamp plate 11 fixed connection of pneumatic cylinder 14, collecting channel 9 is used for collecting the cotton wool of scraping, and collect and preserve in accomodating chamber 10, pneumatic cylinder 14 is responsible for driving clamp plate 11 and moves down, compress tightly the cotton wool of collecting, reduce its occupation space.
Referring to fig. 1, one side of the storage chamber 10 is connected with a plurality of ventilation branch pipes 15, the end part of the ventilation branch pipe 15 is fixedly connected with a ventilation main pipe 16, the bottom of the ventilation main pipe 16 is fixedly connected with a dust collector 17, and the plurality of ventilation branch pipes 15 can be communicated with the storage chamber 10 to enable the inside of the storage chamber 10 to be in a negative pressure state, so that dust and dust can be conveniently sucked.
Referring to fig. 2, a cotton wool filter 18 is fixedly installed in the ventilation manifold 16, the ventilation manifold 16 is in a T-shaped structure, and the cotton wool filter 18 can help to filter floating cotton wool in the storage cavity 10, so that the cotton wool is prevented from entering the dust collector to affect the dust collection effect.
The working principle is that when the cotton carding roller 4 is cleaned, the first belt pulley 31 is driven to rotate by the driving motor 7, the distance between the first frame body and the second frame body is adjusted, the second belt pulley 631 is connected with the first belt pulley 31 through belt transmission, the rotating rod 51 is driven by the rotating carding mechanism 5 to rotate 180 degrees through the overturning cylinder 8, the rotating rod 51 then drives the two driving arms 52 to exchange positions, so that the hairbrush 54 on the mounting plate 53 can be used alternately, the cleaning effect is prevented from being deteriorated due to too much dust and flock attached to the hairbrush 54, the cleaning effect is promoted, the second rotating shaft 63 then scrapes and collects the dust and flock attached to the hairbrush 54 through the hook rod 65 on the surface of the collecting roller 64, and the working effect of the cotton carding machine is promoted; the bottom of the ventilation manifold 16 is fixedly connected with a dust collector 17, the dust collector 17 is started, a plurality of ventilation branch pipes 15 can be communicated with the storage cavity 10 to enable the inside of the storage cavity 10 to be in a negative pressure state, dust and dust are conveniently sucked, a cotton wool filter screen 18 can help to filter floating cotton wool in the storage cavity 10 and prevent the cotton wool from entering the dust collector to influence the dust collection effect, a collection channel 9 is used for collecting the scraped cotton wool and collecting the cotton wool into the storage cavity 10 for storage, a hydraulic cylinder 14 is responsible for driving a pressing plate 11 to move downwards to compact the collected cotton wool, and occupied space is reduced.
Claims (7)
1. The novel integrated carding machine comprises a machine base (1) and is characterized in that a carding machine shell (2) is fixed at the top of the machine base (1), a first rotating shaft (3) is rotatably connected between two side inner walls of the carding machine shell (2), a cotton carding roller (4) is fixedly arranged on the outer wall of the first rotating shaft (3), a second rotating shaft (63) is rotatably connected between two side inner walls of the cotton carding roller (4), the rotating shaft (51) comprises a rotating rod (51), a driving arm (52) which is centrally symmetrical is fixedly arranged on the outer side of the rotating rod (51), a mounting plate (53) is fixedly connected to the end part of the driving arm (52), a hairbrush (54) is uniformly and fixedly arranged on the mounting plate (53), the cotton carding mechanism (5) is far away from the cotton carding roller (4), a cotton carding collecting mechanism (6) comprises a shell (61), a second rotating shaft (63) is rotatably connected between two side inner walls of the shell (61), a plurality of the outer side of the second rotating shaft (63) is fixedly provided with a plurality of rotating rods (64), and a plurality of carding mechanisms (65) are uniformly arranged on the outer side of the rotating rod (64) and are circumferentially arranged along the rotating rod (64).
2. The novel integrated carding machine according to claim 1, wherein a driving motor (7) is fixedly installed on one side of the carding machine casing (2), an output shaft of the driving motor (7) penetrates through one side wall of the carding machine casing (2) and is fixedly connected with the first rotating shaft (3), and a first belt pulley (31) is fixedly installed at the tail end of the first rotating shaft (3).
3. A novel integrated carding machine according to claim 2, characterized in that one side of the driving motor (7) is provided with a turning cylinder (8), and the output end of the turning cylinder (8) penetrates one side of the carding machine shell (2) and is fixedly connected with a rotating rod (51).
4. A new type integrated carding machine according to claim 2, characterized in that the end of the second rotating shaft (63) is fixedly provided with a second belt pulley (631), and the first belt pulley (31) is connected with the second belt pulley (631) through belt transmission.
5. The novel integrated carding machine according to claim 1, wherein the lower end of the shell (61) is communicated with a collecting channel (9), one end of the collecting channel (9) is communicated with a containing cavity (10), a pressing plate (11) is arranged on the inner side of the containing cavity (10), supporting plates (12) are arranged on two sides of the top of the containing cavity (10), a top plate (13) is fixedly connected between the supporting plates (12), a hydraulic cylinder (14) is fixedly arranged at the bottom of the top plate (13), and a piston rod of the hydraulic cylinder (14) is fixedly connected with the pressing plate (11).
6. The novel integrated carding machine according to claim 5, wherein one side of the accommodating cavity (10) is connected with a plurality of ventilation branched pipes (15), the end parts of the ventilation branched pipes (15) are fixedly connected with a ventilation main pipe (16), and the bottom of the ventilation main pipe (16) is fixedly connected with a dust collector (17).
7. The novel integrated carding machine according to claim 6, wherein a cotton filter screen (18) is fixedly arranged in the ventilation manifold (16), and the ventilation manifold (16) is of a T-shaped structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421538009.3U CN222908188U (en) | 2024-07-02 | 2024-07-02 | A new integrated carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421538009.3U CN222908188U (en) | 2024-07-02 | 2024-07-02 | A new integrated carding machine |
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| Publication Number | Publication Date |
|---|---|
| CN222908188U true CN222908188U (en) | 2025-05-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421538009.3U Active CN222908188U (en) | 2024-07-02 | 2024-07-02 | A new integrated carding machine |
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| Country | Link |
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| CN (1) | CN222908188U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120797268A (en) * | 2025-09-11 | 2025-10-17 | 江苏泰达纺织科技有限公司 | Carding machine with cotton wool dust removal function |
-
2024
- 2024-07-02 CN CN202421538009.3U patent/CN222908188U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120797268A (en) * | 2025-09-11 | 2025-10-17 | 江苏泰达纺织科技有限公司 | Carding machine with cotton wool dust removal function |
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