All-in-one is cut with laser to keyway
Technical Field
The utility model relates to the technical field of machining, in particular to a grooving and laser cutting integrated machine.
Background
In the existing plate processing industry, the grooving is usually finished through a grooving machine, if further processing is needed, such as cutting, the plate after the grooving is also required to be moved to next working procedure equipment to finish the cutting flow, and the processing mode needs a plurality of equipment and a large production space, and the working efficiency is also greatly reduced.
Disclosure of utility model
Aiming at the defects in the prior art, the utility model provides the integrated grooving and cutting machine which can accurately and efficiently finish grooving and realize the cutting function.
The utility model realizes the aim through the following technical scheme:
The utility model provides a keyway and laser cutting all-in-one, includes the base, the both sides portion of the top surface of base is provided with the curb plate, two be provided with guide rail seat between the curb plate, be provided with the workstation on the base, still include feeding mechanism, back removal clamp plate mechanism and tool bit mechanism, feeding mechanism sets up in the rear portion of base, including feeding device and Z axle actuating mechanism, feeding device includes a plurality of pay-off clamp and connects fixed pay-off clamp mount pad with a plurality of pay-off clamp, Z axle actuating mechanism drive pay-off clamp mount pad fore-and-aft movement, back removal clamp plate mechanism sets up on the base, including back removal clamp plate seat, a plurality of back removal clamp plate assembly, back removal clamp plate actuating mechanism of setting on back removal clamp plate seat, back removal clamp plate seat slides along Z axle front and back on the base under back removal clamp plate actuating mechanism's effect, tool bit mechanism can slide relatively upper guide rail seat under X axle actuating mechanism's drive, including the tool bit base, set up in the tool post mechanism and tool post base below the base, guide rail seat is provided with guide rail seat and cutting through the guide rail, the tool bit is connected to the guide rail seat on the back removal clamp plate seat.
Further, the laser cutting mechanism comprises a laser cutting head, a Y3 shaft driving mechanism and a laser cutting fixed substrate, wherein the upper end face of the laser cutting fixed substrate is connected with the cutter head substrate, and the Y3 shaft driving mechanism is arranged on the laser cutting fixed substrate and used for driving the laser cutting head to move up and down along the laser cutting fixed substrate.
Still further, the laser cutting head sets up on the slider connecting plate, the back of slider connecting plate is provided with the guide rail slider, be provided with the Y3 axle guide rail with guide rail slider looks adaptation on the fixed base plate of laser cutting.
Further, a laser cutting chip groove is formed in the rear side of the workbench.
Further, the tool rest mechanism comprises a left tool rest structure and a right tool rest structure, and the left tool rest structure and the right tool rest structure both comprise a tool bit assembly and a Y-axis driving mechanism for driving the tool bit assembly to move up and down respectively.
Preferably, the tool rest mechanism further comprises a Z1-axis driving mechanism, and the Z1-axis driving mechanism can drive the left tool rest structure or the right tool rest structure to slide back and forth along the tool bit substrate.
Further, the base is also provided with a front movement auxiliary pressing plate mechanism, and the front movement auxiliary pressing plate mechanism is arranged on the base at the front end of the workbench.
Further, the front movement auxiliary pressing plate mechanism can move left and right along the base.
Further, the front movement auxiliary pressing plate mechanism comprises a front movement auxiliary pressing plate and a driving mechanism for driving the front movement auxiliary pressing plate to move forwards and backwards.
Compared with the prior art, the utility model has the beneficial effects that:
1. The tool bit mechanism of the integrated grooving and laser cutting machine comprises the tool rest mechanism for grooving the plate and the laser cutting mechanism for cutting the plate, so that the grooving and cutting procedures of the plate can be finished on one machine, the production cost is greatly saved, and the working efficiency is improved.
2. According to the integrated machine for planing and laser cutting, the movable pressing plate mechanism can rapidly position and clamp the plate according to different planing positions, the clamping speed is high, the clamped plate is not easy to loosen, the machining accuracy is improved, the movable auxiliary pressing plate mechanism is matched before the movable pressing plate mechanism is used for firmly clamping the plate, the plate is positioned before and after the movable pressing plate mechanism, and the deformation of the plate in the machining process can be prevented from being influenced.
Drawings
Fig. 1 is a schematic structural diagram of a grooving and laser cutting integrated machine in embodiment 1.
Fig. 2 is a front view of the integrated grooving and laser cutting machine of embodiment 1.
Fig. 3 is a side cross-sectional view of fig. 1.
Fig. 4 is a schematic view of the structure of fig. 1 with the side plates and the upper rail seat removed.
Fig. 5 is a schematic structural view of the cutter head mechanism in fig. 2.
Fig. 6 is a schematic structural view of the laser cutting mechanism in fig. 5.
Detailed Description
The utility model is described in detail below with reference to the accompanying drawings and specific embodiments.
Example 1.
As shown in fig. 1-6, a gouging and laser cutting all-in-one machine, which comprises a base 1, the both sides portion of the top surface of base 1 is provided with curb plate 2, two be provided with upper rail seat 3 between the curb plate 2, be provided with workstation 4 on the base 1, still include feeding mechanism, back removal clamp plate mechanism and tool bit mechanism, feeding mechanism sets up in the rear portion of base 1, including feeding device and Z axle actuating mechanism, feeding device includes a plurality of feeding clamp 5 and connects fixed feeding clamp mount pad 6 with a plurality of feeding clamp 5, the motion of back and forth of Z axle actuating mechanism drive feeding clamp mount pad 6, back removal clamp plate mechanism sets up on base 1, including back removal clamp plate seat 7, a plurality of back removal clamp plate assembly 8, the back removal clamp plate actuating mechanism 9 of setting on back removal clamp plate seat 7 down along the Z axle front and back sliding on base 1, feeding mechanism sets up on base 1 of back removal clamp plate seat 7 below, tool bit mechanism is provided with tool holder 11 on the base plate 3 and tool bit guide rail 11, cutter head 11 is provided with on the guide rail seat 11 on the base plate 3, cutter head 11 is provided with relative to tool bit guide rail seat 11.
The working principle of the integrated grooving and laser cutting machine is that firstly, machining parameters are set for machine equipment, all driving mechanisms are returned to a zero position state, a plate is placed in a feeding device, an execution key is started, a feeding clamp 5 can be closed to clamp the plate, a Z-axis driving mechanism starts to work and drives a feeding clamp mounting seat 6 to advance, the feeding clamp mounting seat 6 drives the feeding clamp 5 with the plate to advance, the plate is moved to a designated position of a workbench 4, a rear moving clamp driving mechanism 9 is started, the rear moving clamp seat 7 and the rear moving clamp assembly 8 are driven to move to the designated position, the rear moving clamp assembly 8 compresses the plate, the grooving can be started according to the set parameters, the tool bit mechanism is lifted to a safe height, an X-axis driving mechanism 10 drives the tool bit mechanism to the designated position, the rear moving clamp assembly 8 releases the clamp, the rear moving clamp seat 7 and the rear moving clamp assembly 8 to the designated position, the Z-axis driving mechanism drives the feeding clamp 5 to move to the designated position, the laser cutting mechanism descends to the corresponding height according to the data setting, the X-axis driving mechanism 10 drives the Z-axis clamp seat and the rear moving clamp assembly 10 to the designated position, the two clamping mechanism are synchronously cut and the plate is cut, and the two cutting processes are completed after the two clamping and the cutting process is completed.
The tool bit mechanism of the integrated grooving and laser cutting machine comprises the tool rest mechanism for grooving the plate and the laser cutting mechanism for cutting the plate, so that the grooving and cutting procedures of the plate can be finished on one machine, the production cost is greatly saved, and the working efficiency is improved.
The laser cutting mechanism 13 includes a laser cutting head 131, a Y3 axis driving mechanism 132 and a laser cutting fixed substrate 133, the upper end surface of the laser cutting fixed substrate 133 is connected with the tool bit substrate 11, the Y3 axis driving mechanism 132 is disposed on the laser cutting fixed substrate 133 and is used for driving the laser cutting head 131 to move up and down along the laser cutting fixed substrate 133, in this embodiment, the laser cutting head 131 is disposed on a slide block connecting plate 134, a guide rail slide block 135 is disposed on the back surface of the slide block connecting plate 134, a Y3 axis guide rail 136 adapted to the guide rail slide block 135 is disposed on the laser cutting fixed substrate 133, after the planing is completed, the laser cutting mechanism 13 is driven by the Y3 axis driving mechanism 132 to descend to a set height, and then cutting is completed under the linkage of the X axis driving mechanism 10 and the Z axis driving mechanism.
The rear side of the workbench 4 is provided with a laser cutting chip groove 14 for discharging the waste after laser cutting, and the moving platen assembly 8 is retracted after the completion of the grooving, and the waste should be retracted to the rear of the laser cutting chip groove 14 for timely discharging.
The tool rest mechanism 12 includes a left tool rest structure 121 and a right tool rest structure 122, the left tool rest structure 121 and the right tool rest structure 122 include a tool bit assembly and a Y-axis driving mechanism for driving the tool bit assembly to move up and down respectively, in this embodiment, the laser cutting mechanism 13 is located on the right side of the right tool rest structure 122, the left tool rest structure 121 further includes a Z1-axis driving mechanism 16, and the left tool rest structure or the right tool rest structure can be driven to slide back and forth along the tool bit substrate 11, that is, the front-back distance between the left tool rest structure 121 and the right tool rest structure 122 is adjustable, the width of two grooves planed during planing can be adjusted, planing can be performed for grooves with different width requirements, and planing can be performed for narrow plates and wide plates, after planing, the left tool rest structure 121 should be retracted to a set position.
In order to realize the further fixation to the panel at the keyway in-process, still be provided with preceding removal auxiliary pressing plate mechanism 15 on the base 1, preceding removal auxiliary pressing plate mechanism 15 sets up on the base 1 of workstation 4 front end, and after the panel pay-off was accomplished, preceding removal auxiliary pressing plate mechanism 15 and back removal pressing plate mechanism compress tightly fixed panel simultaneously, and back removal pressing plate mechanism can realize quick panel location clamping according to the keyway position difference, and clamping speed is fast, the panel of clamping is difficult for not hard up, provides the accuracy of processing, and the cooperation is preceding to remove auxiliary pressing plate mechanism 15, and is more firm to the clamping of panel, and the panel all fixes a position around also can preventing that the panel from taking place to warp in the course of working, influences processing.
The front moving auxiliary pressing plate mechanism 15 can move left and right along the base 1, and can adjust left and right positions according to the length of the plate, so that the long plate can be positioned and the short plate can be positioned.
For more accurate suppression panel, realize the accuracy of gouging, preceding removal auxiliary pressing board mechanism 15 includes preceding removal auxiliary pressing board and drive preceding removal auxiliary pressing board back-and-forth movement's actuating mechanism, can fix a position the panel in the close range position of gouging position.
It will be appreciated by persons skilled in the art that the foregoing discussion of any embodiment is merely exemplary and is not intended to imply that the scope of the disclosure, including the claims, is limited to these examples, that combinations of features in the foregoing embodiments or in different embodiments may be made and that many other variations of the different aspects of the utility model as described above exist within the spirit of the utility model, which are not provided in detail for clarity. Therefore, any omission, modification, equivalent replacement, improvement, etc. of the present utility model should be included in the scope of the present utility model.