Casting equipment for casting ultrahigh-strength aluminum alloy hub material for vehicle
Technical Field
The utility model relates to the technical field of aluminum alloy manufacturing, in particular to casting equipment for casting an ultrahigh-strength aluminum alloy hub material for a vehicle.
Background
At present, a large amount of die-casting 6-series aluminum alloy hubs are used for passenger cars and commercial cars, and a small amount of forging 6-series aluminum alloy hubs are used. With the popularization of automobiles in China, the huge automobile conservation amount and production quantity make the requirements of automobile weight reduction more and more urgent. Hubs are critical components for carrying the entire weight of automobiles and rotating at high speeds, and more stringent requirements are placed on the new materials used.
The technical scheme provided by the patent document is that the aluminum alloy casting equipment comprises a die bed, an outer die, an inner core, a bottom template and a control cabinet, wherein the outer die is formed by combining a left die and a right die, the bottom template at the bottom and the outer die are surrounded to form a die cavity, a casting head is arranged above the die cavity, the inner core is fixed inside the die, the outer die and the bottom template are placed on the upper plane of the die bed, a jacking device is arranged under the bottom template, and hydraulic cylinders are fixed on the left side and the right side of the outer die and below the jacking device and are connected with the control cabinet. The aluminum alloy casting equipment can effectively prevent casting defects such as air holes, sand holes, shrinkage porosity and the like of castings, and has good casting quality and high yield.
The device aims to solve the problems that an existing device firstly adopts a sand core for casting, has higher molding requirement on sand and higher technical requirement on molding, secondly, the sand core is easy to break and easily causes rough and uneven surface of a casting, and meanwhile, the casting is easy to have casting defects such as air holes, sand holes, shrinkage porosity and the like due to the fact that the sand core is moist, and a finished product is manufactured.
Disclosure of utility model
The utility model aims to provide casting equipment for casting an ultrahigh-strength aluminum alloy hub material for a vehicle, which aims to solve the problems in the background art.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the casting equipment for casting the ultrahigh-strength aluminum alloy hub material for the vehicle comprises a mounting base, wherein supporting legs are welded at the bottom of the mounting base, a control panel is fixedly arranged on one side of the mounting base, and a battery box is fixedly arranged at the other end of the mounting base.
The top of installation base is provided with shaping mechanism, shaping mechanism's bottom is provided with cooling forming mechanism.
The shaping mechanism comprises a rectangular column, the rectangular column is fixedly arranged at the back of the mounting base, the top of the rectangular column is fixedly connected with a telescopic rod, the top of the telescopic rod is fixedly connected with a supporting frame, one side bottom of the supporting frame is fixedly connected with a connecting column, the bottom of the connecting column is fixedly connected with an injection molding cylinder, the surface of the injection molding cylinder is sleeved with a heating ring, and a shaping groove is formed in the lower side of the injection molding cylinder.
The technical scheme of the utility model is further improved in that the number of the supporting feet is four, the surface of the control panel is provided with control buttons, the supporting feet are used for supporting the mounting base, and the control panel controls the whole device through the operation buttons.
The technical scheme of the utility model is further improved in that the upper end and the lower end of the injection molding cylinder are respectively provided with a feed inlet and a discharge outlet, the plastic groove is fixedly arranged at the top of the mounting base, the injection molding cylinder feeds materials to the inside through the feed inlet, the materials in the cylinder are discharged through the discharge outlet, and the plastic groove is used for molding the materials.
The technical scheme of the utility model is further improved in that the plastic groove is divided into an upper plastic groove and a lower plastic groove, an injection molding opening is formed in the top of the upper plastic groove of the plastic groove, a sealing groove is formed in the surface of the lower plastic groove of the plastic groove, a sealing block is inserted into the sealing groove, the sealing block is fixedly arranged on the surface of the upper plastic groove, and the sealing property of the plastic groove during molding is guaranteed through the sealing block and the sealing groove.
The technical scheme of the utility model is further improved in that the cooling forming mechanism comprises a mounting groove, the mounting groove is formed in the surface of the mounting base, and the mounting groove is used for mounting the cooling forming mechanism body.
The technical scheme of the utility model is further improved in that the cooling pipe is fixedly connected to the inside of the mounting groove, the surface of the mounting groove is covered with the gauze, the cooling pipe is used for cooling and forming materials in the plastic groove, and the gauze is used for preventing dust from entering the mounting groove to influence the cooling pipe.
The technical scheme of the utility model is further improved in that the cooling pipe is connected with a battery box through a wire, and a plastic groove is arranged on the surface of the gauze. The battery box provides electric energy for the cooling pipe.
By adopting the technical scheme, compared with the prior art, the utility model has the following technical progress:
1. The utility model provides casting equipment for casting an ultrahigh-strength aluminum alloy hub material for a vehicle, which is characterized in that a rectangular column is arranged to be matched with a telescopic rod, so that a support frame passes through a connecting column, an injection molding cylinder can be close to or far away from a molding groove, and then the molding groove is matched with a sealing groove and a sealing block, so that the equipment is prevented from leaking to influence the injection molding effect during molding, and the molding effect of the equipment is improved.
2. The utility model provides casting equipment for casting an ultrahigh-strength aluminum alloy hub material for a vehicle, which is provided with a mounting groove and a cooling pipe which are matched with an injection molding cylinder and a heating ring, so that molten aluminum in the molding groove is rapidly molded, and the working efficiency of the equipment is improved.
Drawings
FIG. 1 is a schematic elevational view of the present utility model;
FIG. 2 is a schematic side view of the present utility model;
FIG. 3 is a schematic cross-sectional view of a molded slot of the present utility model;
FIG. 4 is a schematic cross-sectional view of the cooling forming mechanism of the present utility model.
1, An installation base, 11, support legs, 12, a control panel, 13, a battery box, 2, a shaping mechanism, 21, a rectangular column, 22, a telescopic rod, 23, a support frame, 24, a connecting column, 25, an injection molding cylinder, 26, a heating ring, 27, a plastic groove, 28, an injection molding opening, 29, a sealing groove, 210, a sealing block, 3, a cooling shaping mechanism, 31, an installation groove, 32, a cooling pipe, 33 and a gauze.
Detailed Description
The utility model is further illustrated by the following examples:
Example 1
As shown in fig. 1-4, this embodiment provides a casting device for casting ultra-high strength aluminum alloy hub materials for vehicles, which comprises a mounting base 1, wherein the bottom of the mounting base 1 is welded with a support leg 11, one side of the mounting base 1 is fixedly provided with a control panel 12, the other end of the mounting base 1 is fixedly provided with a battery box 13, the top of the mounting base 1 is provided with a shaping mechanism 2, the bottom of the shaping mechanism 2 is provided with a cooling shaping mechanism 3, the shaping mechanism 2 comprises a rectangular column 21, the rectangular column 21 is fixedly arranged at the back of the mounting base 1, the top of the rectangular column 21 is fixedly connected with a telescopic rod 22, the top of the telescopic rod 22 is fixedly connected with a supporting frame 23, one side bottom of the supporting frame 23 is fixedly connected with a connecting column 24, the bottom of the connecting column 24 is fixedly connected with an injection molding cylinder 25, the surface of the injection molding cylinder 25 is sleeved with a heating ring 26, the lower part of the injection molding cylinder 25 is provided with a plastic groove 27, the quantity of the supporting legs 11 is four, the surface of the control panel 12 is provided with control buttons, the supporting legs 11 are used for supporting the mounting base 1, the control panel 12 is integrated with an operation button control device, a feeding hole and a discharging hole are respectively formed in the upper end and the lower end of the injection molding barrel 25, the plastic groove 27 is fixedly arranged at the top of the mounting base 1, the injection molding barrel 25 feeds materials to the inner part through the feeding hole and discharges materials in the barrel through the discharging hole, the plastic groove 27 is used for molding materials, the plastic groove 27 is divided into an upper plastic groove and a lower plastic groove, the top of the upper plastic groove of the plastic groove 27 is provided with an injection molding hole 28, the surface of the lower plastic groove of the plastic groove 27 is provided with a sealing groove 29, the sealing block 210 is inserted into the sealing groove 29, the sealing block 210 is fixedly arranged on the surface of the upper plastic groove, the plastic groove 27 is provided with the sealing block 210 and the sealing groove 29, and the tightness of the plastic groove during molding is ensured, through setting up rectangle post 21 cooperation telescopic link 22, make support frame 23 pass through spliced pole 24, can let injection molding section of thick bamboo 25 be close to or keep away from moulding groove 27, by moulding groove 27 cooperation seal groove 29 and sealing block 210 again, ensured that this equipment can not take place to reveal when moulding and influence the effect of moulding plastics, promoted the shaping effect of this equipment.
Example 2
On the basis of the embodiment 1, as shown in fig. 1-4, the utility model provides a technical scheme that, preferably, the cooling forming mechanism 3 comprises a mounting groove 31, the mounting groove 31 is arranged on the surface of the mounting base 1, the mounting groove 31 is used for mounting the cooling forming mechanism 3 body, a cooling pipe 32 is fixedly connected inside the mounting groove 31, the surface of the mounting groove 31 is covered with a gauze 33, the cooling pipe 32 carries out cooling forming on materials in the plastic groove 27, the gauze 33 is used for preventing dust from entering the mounting groove 31 to affect the cooling pipe 32, the cooling pipe 32 is connected with a battery box 13 through wires, and the plastic groove 27 is arranged on the surface of the gauze 33. The battery box 13 provides electric energy for the cooling tube 32, and through setting up mounting groove 31 and cooling tube 32 cooperation injection molding section of thick bamboo 25 and heating ring 26, makes the aluminium water in the shaping groove 27 quick shaping, has promoted the work efficiency of this equipment.
The working principle of the casting equipment for casting the ultrahigh-strength aluminum alloy hub material for the vehicle is specifically described below.
As shown in fig. 1-4, when the device is used, a user firstly adds aluminum water into the injection molding cylinder 25, and the rectangular column 21 is matched with the telescopic rod 22, so that the support frame 23 passes through the connecting column 24, the injection molding cylinder 25 can be close to or far away from the molding groove 27, and then the molding groove 27 is matched with the sealing groove 29 and the sealing block 210, so that the leakage of the device during molding is prevented, the injection molding effect is influenced, the molding effect of the device is improved, the aluminum water in the molding groove 27 is rapidly molded through the mounting groove 31 and the cooling pipe 32 matched with the injection molding cylinder 25 and the heating ring 26, and the working efficiency of the device is improved.
The foregoing utility model has been generally described in great detail, but it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, it is intended to cover modifications or improvements within the spirit of the inventive concepts.