Double cyclone industrial dust collector
Technical Field
The utility model relates to the technical field of double cyclone dust collectors, in particular to a double cyclone industrial dust collector.
Background
Industrial dust collectors are used in industrial applications where brittle materials are dry cut, welded, polished, etc., to produce dust and particulates. The dust collector can suck the gas containing the industrial dust particles generated in the processing process, treat the gas by using methods of filtration, adsorption, separation and the like, and discharge clean air at the outlet, so that the air quality of the operation environment meets the relevant industry standards, and the health of operators is ensured. In the existing dust collector, when the gas containing dust particles is filtered, the sucked dust particles are usually intercepted and adsorbed by a special filter element or are impacted with the inner wall of a shell fixed outside only through inertial force and centrifugal force generated by high-speed rotation, and collected together.
The filter element is used as a unique filtering device, the working load is large due to long-term attachment of dust, and the performance of the dust collector is reduced, and the filter element has a consumable-free structure, low maintenance cost, low filtering efficiency and poor filtering precision, and when the filter element is used for a long time, dust can be adhered to the inner wall of a machine body, so that the subsequent dust collecting work is influenced. Based on the above, the present solution provides a dual cyclone industrial dust collector to solve the above-mentioned problems.
Disclosure of utility model
In order to solve the technical problems, the technical scheme provides the double cyclone industrial dust collector, which solves the problems in the background technology.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
The utility model provides a two whirlwind industry dust collectors, includes the dust collector case, the sealing door is installed to the left end of dust collector case, the surface of sealing door is provided with the observation window, the inner wall fixedly connected with baffle of dust collector case, the right side of baffle is provided with cyclone, the left side of baffle is provided with the filter core, cyclone is provided with a pair of, two cyclone's right-hand member surface all is linked together with the air intake, the other end of air intake runs through and extends the right side board of dust collector case, cyclone's internally mounted has first clearance mechanism, cyclone's top is provided with the guide duct, the other end of guide duct sets up on the lower extreme right side of filter core, the filter core is provided with three groups, and equal fixed mounting is in the inside of mounting bracket, mounting bracket fixed connection is at the inner wall of baffle, the upside of filter core is provided with second clearance mechanism, the left end upside of dust collector case is provided with the air outlet, the air outlet sets up the upside at the filter core.
Preferably, the first cleaning mechanism comprises a motor and an inner gear ring, the motor is fixedly arranged at the top end of the cyclone separator, the inner gear ring is rotatably arranged on the inner wall of the upper side of the cyclone separator, a gear is connected with the inner side of the inner gear ring in a meshed manner, and the upper end of the gear is fixedly connected with the output end of the motor.
Preferably, the lower end of the inner gear ring is fixedly connected with the baffle through a plurality of groups of connecting blocks, the outer side end of the baffle is rotationally connected with the inner wall of the cyclone separator, and the lower end of the baffle is fixedly connected with a plurality of groups.
Preferably, the right end of the air guide pipe is arranged at the lower side of the baffle, and the air guide pipe is rotationally connected with the baffle.
Preferably, the second cleaning mechanism comprises a pulse air pump and an air storage tank, the pulse air pump and the air storage tank are fixedly arranged at the top end of the dust collector box, the input end of the pulse air pump is communicated with the air storage tank through an air pipe, the output end of the pulse air pump is communicated with a shunt pipe through an air pipe, the lower end of the shunt pipe is fixedly communicated with three groups of air pipe nozzles, the three groups of air pipe nozzles are respectively arranged right above the filter element, the front end and the rear end of the shunt pipe are fixedly connected with mounting plates, and the upper ends of the mounting plates are fixedly connected with the lower sides of top plates of the partition plates.
Preferably, a second guide plate is arranged at the lower end of the cyclone separator, a second collecting box is arranged at the lower end of the second guide plate, a first guide plate is arranged at the lower end of the filter core, and a first collecting box is arranged at the lower end of the first guide plate.
Compared with the prior art, the utility model provides the double cyclone industrial dust collector, which has the following beneficial effects:
1. the cyclone separators and the filter cores are arranged in the cyclone separator, the cyclone separators are connected in parallel, large-particle impurities are filtered, and the subsequent filter cores can carry out secondary filtration on gas, so that a better filtration effect on the gas containing dust particles can be achieved.
2. The utility model is provided with a first cleaning mechanism and a second cleaning mechanism, wherein the first cleaning mechanism drives a gear to rotate through a motor, the gear further drives an inner gear ring to rotate, the inner gear ring further drives a baffle to rotate, the baffle rotates further drives a scraping plate at the lower side to rotate, so that the scraping work of residual dust on the inner surface wall of the cyclone separator is realized, the problem of dust accumulation on the inner wall of a machine body caused by long-time use of the device is avoided, the stable working effect of the dust collector is further improved, the second cleaning mechanism compresses air through a pulse air pump and ejects the air through an air pipe nozzle to form strong air flow, dust particles covered on the surface of a filter cylinder are shaken off into a collecting box, and the dust is prevented from being attached to the surface of the filter cylinder for a long time, so that the performance of the dust collector is reduced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of the overall internal structure of the present utility model;
FIG. 3 is a schematic view of a first cleaning mechanism according to the present utility model;
FIG. 4 is a schematic view showing the internal structure of the first cleaning mechanism according to the present utility model
Fig. 5 is a schematic structural view of a second cleaning mechanism in the present utility model.
The reference numerals in the figures are:
1. The dust collector comprises a dust collector box, 101, a sealing door, 102, an observation window, 2, a baffle plate, 3, a cyclone separator, 301, an air inlet, 4, a first cleaning mechanism, 401, a motor, 402, an annular gear, 403, a connecting block, 404, a baffle plate, 405, a gear, 406, a scraping plate, 5, an air guide pipe, 6, a mounting rack, 7, a filter element, 8, a second cleaning mechanism, 801, a pulse air pump, 802, an air storage tank, 803, a shunt pipe, 804, a mounting plate, 805, an air pipe nozzle, 9, an air outlet, 10, a first guide plate, 11, a first collecting box, 12, a second guide plate, 13 and a second collecting box.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the utility model. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 5, a dual cyclone industrial dust collector comprises a dust collector box 1, a sealing door 101 is installed at the left end of the dust collector box 1, an observation window 102 is arranged on the surface of the sealing door 101, a partition plate 2 is fixedly connected to the inner wall of the dust collector box 1, cyclone separators 3 are arranged on the right side of the partition plate 2, filter cores 7 are arranged on the left side of the partition plate 2, a pair of cyclone separators 3 are arranged, the cyclone separators 3 are connected in parallel, impurities with large particles are filtered, a subsequent filter core 7 can carry out secondary filtration on gas, therefore, the gas containing dust particles can achieve a better filtering effect, the right end surfaces of the two cyclone separators 3 are all communicated with an air inlet 301, the other end of the air inlet 301 penetrates through and extends out of a right side plate of the dust collector box 1, a first cleaning mechanism 4 is arranged in the inner part of the cyclone separators 3, a guide pipe 5 is arranged on the top end of the cyclone separators 3, the other end of the guide pipe 5 is arranged on the right side of the lower end of the filter core 7, the filter core 7 is provided with three groups, and the filter core 7 is fixedly arranged on the inner wall 6 of the filter core 6, the filter core 6 is fixedly connected to the inner wall of the partition plate 2 on the side of the filter mounting frame 7, and an air outlet 9 is arranged on the side of the air outlet 9. The device carries out multistage filtration through the dust particle to the dust-laden gas, and filtration efficiency is high, and filtration precision is high, can alleviate the burden of back stage filter core through cyclone 3, prolongs the life of back stage filter core, and then reduces the maintenance of filter core, reduces maintenance cost.
Specifically, in this embodiment, the first cleaning mechanism 4 includes a motor 401 and an inner gear ring 402, the motor 401 is fixedly mounted on the top end of the cyclone separator 3, the inner gear ring 402 is rotatably mounted on the inner wall of the upper side of the cyclone separator 3, a gear 405 is engaged and connected to the inner side of the inner gear ring 402, and the upper end of the gear 405 is fixedly connected to the output end of the motor 401.
Specifically, in this embodiment, the lower end of the ring gear 402 is fixedly connected with the baffle 404 through a plurality of groups of connection blocks 403, the outer end of the baffle 404 is rotatably connected with the inner wall of the cyclone separator 3, and a plurality of groups 406 are fixedly connected with the lower end of the baffle 404. The first cleaning mechanism 4 drives the gear 405 to rotate through the motor 401, the gear 405 drives the annular gear 402 to rotate, the annular gear 402 drives the baffle 404 to rotate, and the baffle 404 rotates to drive the scraper 405 on the lower side to rotate, so that residual dust on the inner surface wall of the cyclone separator 3 is scraped, the problem of dust accumulation on the inner wall of the machine body caused by long-time use of the device is avoided, and the stable working effect of the dust collector is further improved.
Specifically, in this embodiment, the right end of the air guiding tube 5 is disposed at the lower side of the baffle 404, and the air guiding tube 5 is rotationally connected with the baffle 404.
Specifically, in this embodiment, the second cleaning mechanism 8 includes pulse air pump 801 and gas holder 802, pulse air pump 801 and gas holder 802 are all fixed mounting on the top of dust collector case 1, the input of pulse air pump 801 is linked together with gas holder 802 through the trachea, the output of pulse air pump 801 is linked together with shunt tubes 803 through the trachea, the fixed intercommunication of lower extreme of shunt tubes 803 has three sets of air pipe nozzles 805, three sets of air pipe nozzles 805 set up respectively directly over filter core 7, the front and back both ends of shunt tubes 803 are all fixedly connected with mounting panel 804, the upper end of mounting panel 804 and the roof downside fixed connection of baffle 2. The second cleaning mechanism 8 compresses air through the pulse air pump 801 and sprays the compressed air through the air pipe nozzle 805 to form strong air flow, shake dust particles covered on the surface of the filter cylinder out into the collecting box, and prevent dust from being attached to the surface of the filter cylinder for a long time, so that the performance of the dust collector is reduced.
Specifically, in this embodiment, the cyclone 3 is provided with a second guide plate 12 at the lower end, a second collecting box 13 is provided at the lower end of the second guide plate 12, a first guide plate 10 is provided at the lower end of the filter element 7, and a first collecting box 11 is provided at the lower end of the first guide plate 10. The first guide plate 10 and the second guide plate 12 are used for guiding, and falling dust is respectively guided into the two collecting boxes, so that subsequent cleaning by workers is facilitated.
The working principle of the utility model is that the gas containing impurities enters the two cyclone separators 3 from the air inlet 301 through the fan, the cyclone separators 3 are provided with a pair and are connected in parallel, the impurities with large particles are filtered, the filtered gas is mixed with the impurities with small particles and enters the filter element 7, the subsequent filter element 7 can carry out secondary filtration on the gas, thus the gas containing dust particles can achieve better filtration effect, and the filtered gas is discharged through the air outlet 9.
After a period of use, the first cleaning mechanism 4 and the second cleaning mechanism 8 are started, the first cleaning mechanism 4 drives the gear 405 to rotate through the motor 401, the gear 405 drives the annular gear 402 to rotate, the annular gear 402 drives the baffle 404 to rotate, the baffle 404 rotates and drives the scraper 405 on the lower side to rotate, so that the scraping work of residual dust on the inner surface wall of the cyclone separator 3 is realized, the problem of dust accumulation in the inner wall of the machine body caused by long-time use of the device is avoided, the stable working effect of the dust collector is further improved, the second cleaning mechanism 8 compresses air through the pulse air pump 801 and ejects the air through the air pipe nozzle 805 to form strong air flow, dust particles covered on the surface of the filter cylinder are shaken off into the collecting box, the dust is prevented from being attached to the surface of the filter cylinder for a long time, and the performance of the dust collector is further reduced. The fallen dust is respectively guided into the two collecting boxes through the first guide plate 10 and the second guide plate 12, so that the subsequent cleaning of workers is facilitated.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.