Quick cooling equipment for silicon-manganese alloy
Technical Field
The utility model relates to the technical field of manufacturing of silicon-manganese alloy, in particular to rapid cooling equipment for silicon-manganese alloy.
Background
The Al-Mn alloy has high deoxidizing capacity, specific weight 2 times that of Al, and can raise Al yield and lower Al consumption. The deoxidation process is simplified, the operation is convenient, the circulating water is required to be cooled in the production process of the aluminum-manganese alloy, and the cooling equipment is required to cool the circulating water in the circulating water flowing process.
The traditional cooling mode is mainly to adopt to stand in water for the local regional heat of water is too high, boils even, and the heat of encircleing around the foundry goods is not timely taken away, and not only cooling efficiency is not high, and has the potential safety hazard, and cooling arrangement need circulate the flow to the liquid at the in-process of operation, but metal fragments can block up corresponding pipe fitting, can reduce the velocity of flow of liquid, influences the efficiency of cooling of liquid.
Disclosure of Invention
The utility model aims to provide a rapid cooling device for a silicon-manganese alloy, which solves the defects caused by the prior art.
The utility model provides a quick cooling arrangement of silicomanganese alloy, includes water-cooling pond and heat exchanger, the guide rail that the left and right sides symmetry in water-cooling pond set up, the inside in water-cooling pond is provided with cooling body, cooling body carries out endothermic processing to silicomanganese alloy heat through the heat exchanger that circulated cooling and below set up, and then practice thrift silicomanganese alloy at required time and the energy of cooling in-process, one side in water-cooling pond is provided with cooling body, cooling body carries out cyclic treatment to liquid inside, filters simultaneously to liquid cooling treatment to impurity in the liquid.
Preferably, the cooling mechanism comprises a guide rail, a hanging frame, an electric cylinder, electromagnetic chucks and a material box body, wherein two sides of the hanging frame are arranged right above the guide rail, the electric cylinder is arranged right above the guide rail, the output end of the electric cylinder is connected with the electromagnetic chucks, the material box body is adsorbed and connected to the outer side of the electromagnetic chucks, and the material box body is arranged right above the water cooling tank.
Preferably, the guide rail is connected with the top end of the material box body through hanging frames arranged on two sides.
Preferably, the cooling mechanism comprises a cooling box body, an extraction pipe, a purifying net cage, a liquid filter element, a semiconductor refrigerating assembly and a water pump, wherein the cooling box body is arranged on one side of the water cooling tank, the semiconductor refrigerating assembly is symmetrically arranged at the bottom end of the cooling box body, the water pump is arranged in the cooling box body, the extraction pipe is connected with the input end of the water pump, one end of the extraction pipe is connected with the purifying net cage, and the liquid filter element is arranged in the purifying net cage at equal intervals.
Preferably, the cooling box body is connected with one side of the water cooling tank through a reflux valve arranged at the bottom end.
Preferably, a heat exchanger is arranged at the bottom end of the water cooling tank.
Compared with the prior art, the utility model has the following advantages:
1. the heat of the silicomanganese alloy is taken away through liquid circulation, meanwhile, the heat at the bottom end of the material box body is absorbed by the heat exchanger, the liquid inside the heat exchanger is subjected to heating treatment, the heat is recovered, the heat utilization efficiency is improved, an operator moves in the water cooling tank through the hanging frame with the animal box body, the relative motion between the casting and water is utilized, the heat around the casting is timely taken away by effectively utilizing the specific heat capacity of the water, and the treatment effect is improved.
2. The electric telescopic rod and the air cylinder are used for pushing the hanging frame, in the using process, the material box bodies of multiple groups can be thrown in once, the two sides of the material box bodies are magnetically attracted through the electromagnetic chuck, the efficiency of the material box bodies in displacement and throwing is improved, impurities in liquid are filtered through the purifying net box arranged on one side, dust and fragments of metal are prevented from blocking the pipe fittings in the circulating process, and the efficiency of cooling and circulating of the liquid is further affected.
Drawings
FIG. 1 is a schematic view of the overall three-dimensional structure of the present utility model.
FIG. 2 is a schematic side view of a water cooling tank according to the present utility model.
FIG. 3 is a schematic diagram of the water cooling tank in the utility model in a front section.
FIG. 4 is a schematic top view of a water cooling tank according to the present utility model.
Fig. 5 is a schematic view showing an internal structure of a cooling tank according to the present utility model.
Wherein:
1. A water cooling pool; 2, a guide track, 3, a suspension bracket, 4, an electric cylinder, 5, an electromagnetic chuck, 6, a material box body, 7, a cooling mechanism, 8, an extraction pipe, 9, a purifying net box, 10, a reflux valve, 11, a cooling mechanism, 12, a cooling box body, 13, a heat exchanger, 14, a liquid filter element, 15, a semiconductor refrigeration component, 16 and a water pump.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
As shown in fig. 1 to 5, the rapid cooling device for the silicomanganese alloy comprises a water cooling tank 1 and a heat exchanger 13, guide rails 2 are symmetrically arranged on the left side and the right side of the water cooling tank 1, a cooling mechanism 7 is arranged in the water cooling tank 1, the cooling mechanism 7 absorbs heat of the silicomanganese alloy through circulating cooling and the heat exchanger 13 arranged below, time and energy required by the silicomanganese alloy in the cooling process are further saved, a cooling mechanism 11 is arranged on one side of the water cooling tank 1, the cooling mechanism 11 circulates the inside of liquid, and impurities in the liquid are filtered and cooled.
In this embodiment, cooling body 7 is including direction track 2, mounted frame 3, electric jar 4, electromagnet 5 and material box 6, be provided with mounted frame 3 both sides directly over the direction track 2, be provided with electric jar 4 directly over the direction track 2, the output of electric jar 4 is connected with electromagnet 5, the outside absorption of electromagnet 5 is connected with material box 6, material box 6 sets up directly over water-cooling tank 1, carries out vertical release through the top of electric jar 4 to material box 6, accomplishes the material of multiunit and puts in and cool off.
In this embodiment, the guide rail 2 is connected to the top end of the material box 6 through the suspension brackets 3 provided on both sides, and the cleaning net cage 9 is moved through the guide rail 2 to accelerate the cooling speed of the workpiece.
In this embodiment, the cooling mechanism 11 includes cooling box 12, extraction pipe 8, purification box with a net 9, liquid filter core 14, semiconductor refrigeration subassembly 15 and water pump 16, cooling box 12 installs in one side of water-cooling tank 1, the bottom symmetry of cooling box 12 is provided with semiconductor refrigeration subassembly 15, the inside of cooling box 12 is provided with water pump 16, the input of water pump 16 is connected with extraction pipe 8, the one end of extraction pipe 8 is connected with purification box with a net 9, the inside equidistant liquid filter core 14 that is provided with of purification box with a net 9.
In this embodiment, the cooling box 12 is connected to one side of the water cooling tank 1 through a backflow valve 10 disposed at the bottom end, and the flow rate is controlled through the backflow valve 10, so as to improve the cooling speed of the silicomanganese alloy with different sizes.
In this embodiment, the heat exchanger 13 is disposed at the bottom end of the water cooling tank 1, and the heat is absorbed by the surface of the silicomanganese alloy by using the heat exchanger 13, so that the heat recovery efficiency of the product is improved.
The rapid cooling equipment for the silicon-manganese alloy comprises the following working contents in practical application:
In the using process, firstly, the hanging frame 3 is connected with the outer side of the guide rail 2, in the using process, one side of the hanging frame 3 is connected through an electric telescopic rod or an air cylinder, in the using process, the hanging frame 3 is pushed through the electric telescopic rod and the air cylinder, an operator directly guides the shaped silicon-manganese alloy into the material box 6, the electric cylinder 4 is opened, and the electromagnetic chuck 5 is vertically contacted by the electric cylinder 4, so that the electromagnetic chuck 5 is contacted and adsorbed with the outer side of the material box 6;
Step 2, an operator pushes the hanging frame 3 through an electric telescopic rod, so that the hanging frame 3 directly slides on the outer side of the guide rail 2, the hanging frame 3 and the material box 6 move to the position right above the heat exchanger 13, the electromagnetic chuck 5 and the material box 6 vertically descend to the surface of the heat exchanger 13 through the electric cylinder 4, heat is transferred to the surface of the heat exchanger 13 through the material box 6, and the internal liquid of the heat exchanger 13 is circularly heated, so that heat recovery treatment is completed;
Step 3, directly injecting cooling liquid into the water cooling tank 1, cooling the internal materials of the material box 6 by using the cooling liquid, and sucking the liquid in the cooling circulation process by using the water pump 16 by opening one side of the water pump 16, wherein in the sucking process, some metal scraps in the liquid are filtered by the liquid filter element 14, and the liquid to be cooled is directly injected into the cooling box 12;
In the using process, one of three groups of water pumps 16 can be turned on according to the quantity of materials and the quantity of water required to be cooled once, the outer side of the cooling box body 12 is subjected to refrigeration treatment through the semiconductor refrigeration assembly 15, the liquid is cooled, the inside of the cooling box body 12 is directly discharged into the water cooling tank 1 through the reflux valve 10 arranged below, the temperature of the silicon-manganese alloy is further reduced, and the material box body 6 is extracted from the water tank 1 through the electric cylinder 4.
Accordingly, the above disclosed embodiments are illustrative in all respects, and not exclusive. All changes that come within the scope of the utility model or equivalents thereto are intended to be embraced therein.