Assembled steel template structure for producing precast beams
Technical Field
The utility model relates to a prefabricated beam production template, in particular to an assembled steel template structure for prefabricated beam production.
Background
The prefabricated beam is prefabricated by a factory and then transported to a construction site to be installed and fixed according to the position of the design requirement. And binding corresponding steel bars serving as a framework of the precast beam in the prefabrication process, erecting a wooden template with a corresponding size and shape at a corresponding position by workers, finally pouring concrete in an area formed by encircling the wooden template, and removing the template after curing the concrete precast beam to obtain a precast beam finished product. However, the above-mentioned manufacturing method is not only low in efficiency but also high in labor intensity.
Disclosure of utility model
The utility model aims to provide a spliced steel template structure for producing precast beams. The utility model has the characteristics of effectively improving the production efficiency and reducing the labor intensity of workers.
The technical scheme includes that the assembled steel template structure for producing the precast beams comprises end steel templates at two ends, wherein a plurality of sections of mutually spliced middle steel templates are arranged between the two end steel templates, the middle steel templates are connected with the end steel templates in an inserting mode, an end inserting convex block is arranged at the inner side end of one end steel template, an end inserting groove is arranged at the inner side end of the other end steel template, a middle inserting convex block is arranged at one side of the middle steel template, a matched middle inserting groove is arranged at the other side of the middle steel template, threaded holes are formed in the end inserting convex block and the middle inserting convex block, and waist-shaped holes are formed in the bottoms of the end inserting groove and the middle inserting groove.
In the assembled steel template structure for producing the precast beams, the end steel template comprises an end bottom plate, side plates which are rotationally connected are arranged on the front side and the rear side of the end bottom plate, a sealing plate is arranged at the outer end part of the end bottom plate, two movable limiting clamps are arranged at the top of the sealing plate, and the movable limiting clamps are located on the outer sides of the side plates.
In the assembled steel template structure for producing the precast beams, the middle steel template comprises a middle bottom plate, wherein the front side and the rear side of the middle bottom plate are rotatably connected with middle side plates, the front side and the rear side of the lower surface of the middle bottom plate are provided with limiting socket pieces, and limiting insertion plates matched with the shapes formed by the middle side plates and the middle bottom plate are inserted in the limiting socket pieces.
Compared with the prior art, the utility model adopts the mutual inserting mode to complete the assembly of the end steel template and the middle steel template, and finally the end steel template and the middle steel template are fixed through bolts to form the steel template for producing the precast beam with corresponding size, thus the utility model has the advantages of simple structure and convenient installation, the traditional manual template-overlapping mode is replaced, the production efficiency can be effectively improved, the labor intensity of workers is reduced, and meanwhile, the steel template can be recycled for multiple times, and the use of the wooden template is reduced. In addition, both sides of tip steel form and middle steel form are rotatable structure, so on the one hand be convenient for the form removal, on the other hand also can prepare the precast beam of different shapes, realize a pair of template preparation precast beam of different shapes. In conclusion, the utility model has the characteristics of effectively improving the production efficiency and reducing the labor intensity of workers.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a structural view of the end steel form of FIG. 1;
FIG. 3 is a structural view of the intermediate steel form of FIG. 1;
FIG. 4 is a side view of an intermediate steel form;
Fig. 5 is a side view of an end form.
The drawing comprises a 1-end steel template, a 2-middle steel template, a 3-end splicing convex block, a 4-end splicing groove, a 5-middle splicing convex block, a 6-middle splicing groove, a 7-threaded hole, an 8-waist-shaped hole, a 101-end bottom plate, a 102-side plate, a 103-sealing plate, a 104-movable limiting clamp, a 201-middle bottom plate, a 202-middle side plate, a 203-limiting socket piece and a 204-limiting plug board.
Detailed Description
The utility model is further illustrated by the following figures and examples, which are not intended to be limiting.
Examples. The assembled steel template structure for producing the precast beams is shown in fig. 1-5, and comprises end steel templates at two ends, wherein a plurality of sections of mutually spliced middle steel templates are arranged between the two end steel templates and are connected with the end steel templates in an inserting mode, an end inserting convex block is arranged at the inner side end of one end steel template, an end inserting groove is arranged at the inner side end of the other end steel template, a middle inserting convex block is arranged at one side of the middle steel template, a matched middle inserting groove is arranged at the other side of the middle steel template, threaded holes are formed in the end inserting convex block and the middle inserting convex block, and waist-shaped holes are formed in the bottoms of the end inserting groove and the middle inserting groove.
The end steel template comprises an end bottom plate, side plates connected in a rotating mode are arranged on the front side and the rear side of the end bottom plate, a sealing plate is arranged at the outer end of the end bottom plate, two movable limiting clamps are arranged at the top of the sealing plate, and the movable limiting clamps are located on the outer sides of the side plates.
The middle steel template comprises a middle bottom plate, middle side plates are rotatably connected to the front side and the rear side of the middle bottom plate, limiting socket pieces are arranged on the front side and the rear side of the lower surface of the middle bottom plate, and limiting insertion plates matched with the shapes formed by the middle side plates and the middle bottom plate are inserted into the limiting socket pieces.
Preferably, the end part inserting convex blocks and the end part inserting grooves are only positioned at the bottom of the inner side end of the end part steel template, and the middle inserting convex blocks and the middle inserting grooves are only positioned at the bottom of the side edge of the middle steel template.
The bottom surface of the limiting socket piece is provided with a threaded hole, the bottom surface of the limiting plugboard is provided with an opening matched with the threaded hole, the inner bottom surface of the limiting socket piece is also provided with a positioning strip, and the bottom surface of the limiting plugboard is provided with a matched positioning groove. When the limiting plug board is inserted, the bottom plate of the limiting plug board is inserted into the socket of the limiting socket piece, the positioning strip corresponds to the positioning groove, and after the positioning strip reaches the set position, the positioning strip is screwed into the threaded hole through the bolt until the positioning strip penetrates into the opening hole, so that the installation of the limiting plug board is completed.
And in the process of adjusting the end steel template, the sealing plate is fixed, and the side plate can be supported and limited only by rotating the side plate to the corresponding position and fixing the movable limiting clamp positioned outside the side plate on the sealing plate. The method comprises the steps of adjusting corresponding angles of end steel templates and side plates on two sides of a middle steel template according to the shape and the size of a designed precast beam, fixing the angles, selecting a corresponding number of middle steel templates according to the length of an actual precast beam, inserting end inserting projections of the end steel templates into middle inserting grooves of the middle steel templates adjacent to the end steel templates, inserting the middle inserting projections of the middle steel templates into middle inserting grooves of the middle steel templates adjacent to the middle steel templates, sequentially inserting the corresponding number of middle steel templates, inserting end inserting grooves of the other end steel templates into the middle inserting grooves of the middle steel templates adjacent to the middle steel templates, penetrating through waist-shaped holes through bolts, and then connecting and fixing the middle steel templates with threaded holes to complete assembly of the steel templates. After the steel reinforcement framework is erected and concrete is poured in the assembled steel template, after the concrete is hardened, the middle side plate and the limiting piece of the side plate can be removed only by removing the limiting piece, so that the assembly steel template is quite convenient and rapid.