CN222857004U - Deck laser welding machine - Google Patents
Deck laser welding machine Download PDFInfo
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- CN222857004U CN222857004U CN202421651155.7U CN202421651155U CN222857004U CN 222857004 U CN222857004 U CN 222857004U CN 202421651155 U CN202421651155 U CN 202421651155U CN 222857004 U CN222857004 U CN 222857004U
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Abstract
The utility model relates to a deck laser welding machine which comprises a welding mechanism, wherein the welding mechanism comprises a first welding mechanism, a second welding mechanism and a pressing mechanism, the second welding mechanism and the first welding mechanism are identical in structure, the pressing mechanism is positioned between the first welding mechanism and the second welding mechanism, the second welding mechanism comprises a first direction sliding rail, a first direction sliding block, a second direction sliding rail, a second direction sliding block, a first driving cylinder, a second driving cylinder, a first rotating cylinder, a welding gun fixing piece and a welding gun, the welding angle of the welding gun is more flexible in view of multiple degrees of freedom of the welding gun, the welding dead angle is smaller in view of the existence of the pressing mechanism, a piece to be welded is firmly pressed on a deck, welding is simpler and smoother, and welding is firmer.
Description
Technical Field
The utility model relates to the field of welding equipment, in particular to a deck laser welding machine.
Background
A plurality of watertight cover frames are required to be welded on the ship deck, the watertight cover is erected on the ship deck during welding, and the welding machine is used for welding the contact part of the watertight cover and the ship deck. At present, the welding machine in the prior art has less degree of freedom, and is difficult to contact with the welding parts with more remote positions, and secondly, the welding machine in the prior art is slower in operation efficiency, generally, one side of the joint part of the watertight cover and the ship deck is welded firstly, and the other side part is welded after the welding is finished.
Disclosure of Invention
The utility model aims to solve the defects in the prior art and provides a deck laser welding machine.
In order to achieve the aim, the utility model adopts the following technical scheme that the deck laser welding machine comprises a welding mechanism, wherein the welding mechanism comprises a first welding mechanism, a second welding mechanism and a pressing mechanism,
The welding gun comprises a first welding mechanism, a second welding mechanism, a pressing mechanism, a welding gun fixing piece and a welding gun, wherein the first welding mechanism and the first welding mechanism are identical in structure, the pressing mechanism is positioned between the first welding mechanism and the second welding mechanism, the second welding mechanism comprises a first direction sliding rail, a first direction sliding block, a second direction sliding rail, a second direction sliding block, a first driving air cylinder, a second driving air cylinder, a first rotating air cylinder, the welding gun fixing piece and the welding gun, the first direction sliding block is connected with the first direction sliding rail in a sliding mode, so that the first direction sliding block slides on the first direction sliding rail, the first driving air cylinder and the second driving air cylinder are identical in structure, the first direction sliding block is connected with the first direction sliding block, so that the first direction sliding block is driven to slide on the first direction sliding rail, the second direction sliding rail is connected with the first direction sliding block, the second direction sliding block is connected with the second direction sliding rail in a sliding mode, the second driving air cylinder is connected with the second direction sliding block in a sliding mode, the first direction sliding block is driven by the second direction sliding block, the first rotating air cylinder is driven by the first rotating air cylinder to rotate, and the welding gun is fixed to move in the first direction sliding rail in a rotating mode, and the first direction is fixed in a rotating direction, and is fixed in a sliding mode;
The pressing mechanism presses the part to be welded on the deck, and the first welding mechanism and the second welding mechanism on two sides of the pressing mechanism are used for respectively welding two sides of the part to be welded.
Further, the first driving cylinder is provided with a first telescopic rod, the second welding mechanism further comprises a first connecting block, the first telescopic rod is fixedly connected to the first connecting block, and the first connecting block is fixedly connected with the first direction sliding block, so that the first driving cylinder drives the first telescopic rod to stretch and retract, and the first direction sliding block is driven to slide on the first direction sliding rail.
Further, the second welding mechanism further comprises a first connecting plate and a first supporting plate, the first supporting plate is fixedly connected with the first connecting plate, the first connecting plate is fixedly connected with the first direction sliding block, and the second direction sliding rail is fixedly arranged on the first supporting plate, so that the first driving cylinder drives the welding gun to move along the first direction.
Further, the second welding mechanism further comprises a first rotating disc, the first rotating cylinder is connected with the first rotating disc, so that the first rotating cylinder drives the first rotating disc to rotate, and the welding gun fixing piece is fixedly connected with the first rotating disc, so that the first rotating cylinder drives the welding gun to rotate for a preset angle.
Further, the pressing mechanism comprises a pressing cylinder, a pressing head and a roller, wherein the pressing cylinder is provided with a lifting rod, the lifting rod is connected with the pressing head, the roller is fixedly installed on the pressing head, so that the pressing cylinder drives the lifting rod to lift and simultaneously drives the pressing head to synchronously lift, the roller is driven to lift, the roller descends to press a part to be welded on a deck, and the roller ascends to leave the welded part which is welded.
Further, the pressing mechanism further comprises a first mounting bracket and a second mounting bracket, the pressing head is provided with a mounting lower end, the first mounting bracket and the second mounting bracket are respectively and fixedly mounted on two sides of the mounting lower end of the pressing head, so that the first mounting bracket and the second mounting bracket are fixedly mounted on the pressing head, and a preset distance is reserved between the first mounting bracket and the second mounting bracket.
Further, the pressing mechanism further comprises a shaft, the shaft penetrates through the roller, two ends of the shaft are respectively and fixedly connected to the first mounting support and the second mounting support, the roller is mounted between the first mounting support and the second mounting support and rotates on the shaft, the roller comprises a first roller, a second roller and a connecting cylinder, two ends of the connecting cylinder are respectively and fixedly connected to the first roller and the second roller, and the first roller and the second roller are directly larger than the connecting cylinder, so that an annular clamping groove is formed between the first roller, the connecting cylinder and the second roller, and a piece to be welded is clamped in the annular clamping groove, so that the piece to be welded is pressed on the deck.
Further, the pressing mechanism further comprises a second supporting plate, a third-direction sliding rail, a third-direction sliding block and a third supporting plate, and a connector, wherein the third-direction sliding rail is fixedly installed on the second supporting plate, the third-direction sliding block is slidably connected with the third-direction sliding rail, the third supporting plate is fixedly connected with the third-direction sliding block, the connector is fixedly installed on the lifting rod, the connector is fixedly connected with the third supporting plate, and the pressing head and the third supporting plate are fixedly installed on the connector, so that the pressing cylinder drives the pressing head to lift.
The welding mechanism comprises a welding mechanism, a Y-axis electric module, a welding mechanism and a Y-axis sliding mechanism, wherein the X-axis electric module comprises a drag chain, an X-direction sliding track, a first X-direction sliding block and a second X-direction sliding block, the first X-direction sliding block and the second X-direction sliding block are fixed together and are both connected with the X-direction sliding track in a sliding mode, the Y-axis electric module comprises a Y-direction sliding track and a Y-direction sliding chain, the Y-direction sliding chain slides on the Y-direction sliding track, the welding mechanism is fixedly connected with the Y-direction sliding chain, the Y-direction sliding chain drives the welding mechanism to move in the Y direction, the drag chain is fixedly connected with the first X-direction sliding block, and the Y-direction sliding track is fixedly connected with the second X-direction sliding block, so that the drag chain drives the welding mechanism to move in the X direction.
Further, the Y-axis electric module further comprises a fixed connecting piece, wherein the fixed connecting piece is fixedly connected with the Y-direction sliding chain on one hand, and the fixed connecting piece is fixedly connected with the second supporting plate on the other hand.
The deck laser welding machine has the advantages that the deck laser welding machine is flexible in welding angle and less in welding dead angle due to the fact that the welding gun has multiple degrees of freedom, the deck laser welding machine is simple and smooth in welding due to the fact that the pressing mechanism is used for firmly pressing a piece to be welded on the deck, and the deck laser welding machine is firm in welding, and is high in automation degree and working efficiency.
Drawings
Fig. 1 is a schematic structural view of a deck laser welding machine provided by the utility model.
Fig. 2 is a partial enlarged view of an X-axis electric module of a deck laser welding machine provided by the utility model.
Fig. 3 is a schematic structural view of a welding mechanism of a deck laser welding machine provided by the utility model.
Fig. 4 is a schematic structural view of a second welding mechanism of the deck laser welding machine provided by the utility model.
Fig. 5 is a schematic structural view of a pressing mechanism of a welding mechanism of a deck laser welding machine.
Detailed Description
The application will be described in further detail below with reference to the drawings by means of specific embodiments. Wherein like elements in different embodiments are numbered alike in association. In the following embodiments, numerous specific details are set forth in order to provide a better understanding of the present application. However, one skilled in the art will readily recognize that some of the features may be omitted, or replaced by other elements, materials, or methods in different situations. In some instances, related operations of the present application have not been shown or described in the specification in order to avoid obscuring the core portions of the present application, and may be unnecessary to persons skilled in the art from a detailed description of the related operations, which may be presented in the description and general knowledge of one skilled in the art.
Furthermore, the features, operations, or characteristics described in the specification may be combined in any suitable manner to form various embodiments, and the operational steps involved in the embodiments may be sequentially exchanged or adjusted in a manner apparent to those skilled in the art. Accordingly, the description and drawings are merely for clarity of describing certain embodiments and are not necessarily intended to imply a required composition and/or order.
The numbering of the components itself, e.g. "first", "second", etc., is used herein merely to distinguish between the described objects and does not have any sequential or technical meaning. The term "coupled" as used herein includes both direct and indirect coupling (coupling), unless otherwise indicated.
Referring to fig. 1-5, the present application provides a deck laser welder (hereinafter, welder) comprising a welding mechanism 3, the welding mechanism 3 comprising a first welding mechanism 31, a second welding mechanism 32, a pressing mechanism 33, wherein,
The second welding mechanism 32 and the first welding mechanism 31 have the same structure, the pressing mechanism 33 is positioned between the first welding mechanism 31 and the second welding mechanism 32, the second welding mechanism 32 comprises a first direction sliding rail 321, a first direction sliding block 324, a second direction sliding rail 328, a second direction sliding block 329, a first driving cylinder (not shown), a second driving cylinder 3220, a first rotating cylinder 3210, a welding gun fixing member 3212 and a welding gun 3213, wherein the first direction sliding block 324 is connected with the first direction sliding rail 321 in a sliding manner, the first driving cylinder and the second driving cylinder 3220 are in the same structure, the first driving cylinder is connected with the first direction sliding block 324, the second direction sliding block 324 is driven to slide on the first direction sliding rail 321, the second direction sliding rail 328 is connected with the second rotating cylinder 3210, the second welding gun fixing member 3212 is driven by the second direction sliding block 324 in a sliding manner, the welding gun fixing member 3213 is driven by the first direction sliding block 329 in a sliding manner, the second direction sliding rail 329 is driven by the first cylinder 3210 in a sliding manner, the second direction sliding block 324 is driven by the first direction sliding by the first cylinder 3210, the second direction sliding rail 329 is driven by the second cylinder 3, and the welding gun 3 is fixed in a sliding manner by rotating the first direction sliding block 329 in the first direction sliding rail 3 in a sliding manner, and rotates by a preset angle under the driving of the first rotating cylinder 3210;
the pressing mechanism 33 presses the workpiece to be welded on the deck, and the first welding mechanism 31 and the second welding mechanism 32 on both sides of the pressing mechanism 33 weld both sides of the workpiece to be welded respectively. The first direction refers to the direction in which the length of the first direction sliding rail 321 extends, and the second direction refers to the direction in which the length of the second direction sliding rail 328 extends, and the first direction and the second direction are not parallel and are different.
In one embodiment of the present application, the first driving cylinder has a first telescopic rod 322, the second welding mechanism 32 further includes a first connecting block 323, the first telescopic rod 322 is fixedly connected to the first connecting block 323, and the first connecting block 323 is fixedly connected to the first direction sliding block 324, so that the first driving cylinder drives the first telescopic rod 322 to stretch and retract, and thus drives the first direction sliding block 324 to slide on the first direction sliding rail 321.
In one embodiment of the present application, the second welding mechanism 32 further includes a first connecting plate 326 and a first supporting plate 327, the first supporting plate 327 is fixedly connected to the first connecting plate 326, the first connecting plate 326 is fixedly connected to the first direction sliding block 324, and the second direction sliding rail 328 is fixedly disposed on the first supporting plate 327, so that the first driving cylinder drives the welding gun 3213 to move along the first direction.
In one embodiment of the present application, the second welding mechanism 32 further includes a first rotating disc 3211, where the first rotating cylinder 3210 is connected to the first rotating disc 3211, so that the first rotating cylinder 3210 drives the first rotating disc 3211 to rotate, and the welding gun fixing piece 3212 is fixedly connected to the first rotating disc 3211, so that the first rotating cylinder 3210 drives the welding gun 3213 to rotate by a preset angle.
In one embodiment of the present application, the pressing mechanism 33 includes a pressing cylinder 331, a pressing head 339, and a roller 3320, the pressing cylinder 331 has a lifting rod 334, the lifting rod 334 is connected with the pressing head 339, the roller 3320 is fixedly mounted on the pressing head 339, so that the pressing cylinder 331 drives the lifting rod 334 to lift and simultaneously drives the pressing head 339 to lift synchronously, thereby driving the roller 3320 to lift, the roller 3320 descends to press the part to be welded on the deck, and the roller 3320 ascends away from the welded part after welding.
In one embodiment of the present application, the pressing mechanism 33 further includes a first mounting bracket 3310 and a second mounting bracket 3311, the pressing head 339 has a mounting lower end 3391, and the first mounting bracket 3310 and the second mounting bracket 3311 are fixedly mounted on both sides of the mounting lower end 3391 of the pressing head 339, respectively, such that the first mounting bracket 3310 and the second mounting bracket 3311 are fixedly mounted on the pressing head 339 with a predetermined distance between the first mounting bracket 3310 and the second mounting bracket 3311.
In one embodiment of the present application, the pressing mechanism 33 further includes a shaft 3312, the shaft 3312 passes through the roller 3320 and both ends of the shaft 3312 are fixedly connected to the first and second mounting brackets 3310 and 3311, respectively, and the roller 3310 is mounted between the first and second mounting brackets 3310 and 3311 and the roller 3310 rotates on the shaft 3312, the roller 3312 includes a first roller 3313, a second roller 3314 and a connecting cylinder 3315, both ends of the connecting cylinder 3315 are fixedly connected to the first and second rollers 3313 and 3314, respectively, and the first and second rollers 3313 and 3314 are directly larger than the connecting cylinder 3315, so that an annular clamping groove 3321 is formed between the first and second rollers 3313 and 3315 and the second roller 3314, and a welding member is clamped into the annular clamping groove 3321 to be pressed against the nail plate.
In one embodiment of the present application, the pressing mechanism 33 further includes a second support plate 332, a third direction sliding rail 336, a third direction sliding block 337, a third support plate 338, and a connector 335, where the third direction sliding rail 336 is fixedly installed on the second support plate 332, the third direction sliding block 337 is slidingly connected to the third direction sliding rail 336, the third support plate 338 is fixedly connected to the third direction sliding block 337, the connector 335 is fixedly installed on the lifting rod 334, the connector 335 is fixedly connected to the third support plate 338, and the pressing head 339 and the third support plate 338 are fixedly installed on the third support plate 338, so that the pressing cylinder 331 drives the pressing head 339 to lift.
In one embodiment of the present application, the welding machine further comprises an X-axis electric module 1 and a Y-axis electric module 2, wherein the X-axis electric module 1 comprises a drag chain 11, an X-direction sliding rail 12, a first X-direction sliding block 13 and a second X-direction sliding block 14, the first X-direction sliding block 13 and the second X-direction sliding block 14 are fixed together, the first X-direction sliding block 13 and the second X-direction sliding block 14 are both connected to the X-direction sliding rail 12 in a sliding manner, the Y-axis electric module 2 comprises a Y-direction sliding rail 21 and a Y-direction sliding chain 22, the Y-direction sliding chain 22 slides on the Y-direction sliding rail 21, the welding mechanism 3 and the Y-direction sliding chain 22 are fixedly connected so that the Y-direction sliding chain 22 drives the welding mechanism 3 to move in the Y-direction, the drag chain 11 and the first X-direction sliding block 13 are fixedly connected, the Y-direction sliding rail 21 is fixedly connected to the second X-direction sliding block 14 so that the welding mechanism 11 drives the welding mechanism 3 to move in the Y-direction. The X direction here means a direction in which the length of the X-direction slide rail 12 extends, and the Y direction means a direction in which the length of the Y-direction slide rail 21 extends.
In one embodiment of the present application, the Y-axis electric module 2 further includes a fixed connection member 23, wherein the fixed connection member 23 is fixedly connected to the Y-direction slide chain 22 on the one hand, and the fixed connection member 23 is fixedly connected to the second support plate 332 on the other hand.
The application provides a deck laser welding machine which has the advantages that the welding angle of a welding gun is more flexible in view of the multiple degrees of freedom of the welding gun, the welding dead angle is smaller, the welding machine has the advantages that a piece to be welded is firmly pressed on a deck in view of the existence of a pressing mechanism, the welding is simpler and smoother, the welding is firmer, and the welding machine has the advantages of high automation degree and high working efficiency.
The above embodiments are provided to illustrate the technical concept and features of the present utility model and are intended to enable those skilled in the art to understand the content of the present utility model and implement the same, and are not intended to limit the scope of the present utility model. All equivalent changes or modifications made in accordance with the spirit of the present utility model should be construed to be included in the scope of the present utility model.
Claims (10)
1. A deck laser welding machine is characterized by comprising a welding mechanism, wherein the welding mechanism comprises a first welding mechanism, a second welding mechanism and a pressing mechanism,
The welding gun comprises a first welding mechanism, a second welding mechanism, a pressing mechanism, a welding gun fixing piece and a welding gun, wherein the first welding mechanism and the first welding mechanism are identical in structure, the pressing mechanism is positioned between the first welding mechanism and the second welding mechanism, the second welding mechanism comprises a first direction sliding rail, a first direction sliding block, a second direction sliding rail, a second direction sliding block, a first driving air cylinder, a second driving air cylinder, a first rotating air cylinder, the welding gun fixing piece and the welding gun, the first direction sliding block is connected with the first direction sliding rail in a sliding mode, so that the first direction sliding block slides on the first direction sliding rail, the first driving air cylinder and the second driving air cylinder are identical in structure, the first direction sliding block is connected with the first direction sliding block, so that the first direction sliding block is driven to slide on the first direction sliding rail, the second direction sliding rail is connected with the first direction sliding block, the second direction sliding block is connected with the second direction sliding rail in a sliding mode, the second driving air cylinder is connected with the second direction sliding block in a sliding mode, the first direction sliding block is driven by the second direction sliding block, the first rotating air cylinder is driven by the first rotating air cylinder to rotate, and the welding gun is fixed to move in the first direction sliding rail in a rotating mode, and the first direction is fixed in a rotating direction, and is fixed in a sliding mode;
The pressing mechanism presses the part to be welded on the deck, and the first welding mechanism and the second welding mechanism on two sides of the pressing mechanism are used for respectively welding two sides of the part to be welded.
2. The laser welding machine for decks of claim 1, wherein the first driving cylinder has a first telescopic rod, the second welding mechanism further comprises a first connecting block fixedly connected to the first connecting block, and the first connecting block is fixedly connected with the first direction sliding block, so that the first driving cylinder drives the first telescopic rod to stretch and retract, and the first direction sliding block is driven to slide on the first direction sliding rail.
3. The deck laser welder of claim 2, wherein the second welding mechanism further comprises a first connecting plate, a first support plate, the first support plate and the first connecting plate being fixedly connected together, the first connecting plate and the first direction slide block being fixedly connected, the second direction slide rail being fixedly disposed on the first support plate, whereby the first drive cylinder drives the welding gun to move in a first direction.
4. The laser welder for decks according to claim 3, wherein the second welding mechanism further comprises a first rotating disc, the first rotating cylinder is connected with the first rotating disc, so that the first rotating cylinder drives the first rotating disc to rotate, and the welding gun fixing piece is fixedly connected to the first rotating disc, so that the first rotating cylinder drives the welding gun to rotate by a preset angle.
5. The laser welding machine for decks according to claim 4, wherein the pressing mechanism comprises a pressing cylinder, a pressing head and a roller, the pressing cylinder is provided with a lifting rod, the lifting rod is connected with the pressing head, the roller is fixedly arranged on the pressing head, the pressing cylinder drives the lifting rod to lift and simultaneously drives the pressing head to lift synchronously, so that the roller is driven to lift, the roller descends to press a part to be welded on the deck, and the roller ascends away from the welded part which is welded.
6. The deck laser welder of claim 5, wherein the pressing mechanism further comprises a first mounting bracket, a second mounting bracket, the pressing head has a mounting lower end, the first mounting bracket and the second mounting bracket are fixedly mounted on two sides of the mounting lower end of the pressing head, respectively, such that the first mounting bracket and the second mounting bracket are fixedly mounted on the pressing head with a preset distance therebetween.
7. The laser welder for decks according to claim 6, wherein the pressing mechanism further comprises a shaft passing through the rollers and having both ends fixedly connected to the first and second mounting brackets, respectively, and the rollers are mounted between the first and second mounting brackets and rotate on the shaft, the rollers comprise a first roller, a second roller, and a connecting cylinder having both ends fixedly connected to the first and second rollers, respectively, and the first and second rollers are directly larger than the connecting cylinder, so that an annular clamping groove is formed between the first roller, the connecting cylinder, and the second roller, and a piece to be welded is clamped into the annular clamping groove, so that the piece to be welded is pressed onto the deck.
8. The laser welding machine for decks according to claim 7, wherein the pressing mechanism further comprises a second support plate, a third-direction sliding rail, a third-direction sliding block, a third support plate and a connector, wherein the third-direction sliding rail is fixedly mounted on the second support plate, the third-direction sliding block is slidably connected to the third-direction sliding rail, the third support plate is fixedly connected with the third-direction sliding block, the connector is fixedly mounted on the lifting rod, the connector is fixedly connected with the third support plate, and the pressing head and the third support plate are fixedly mounted on the third support plate, so that the pressing cylinder drives the pressing head to lift.
9. The laser welding machine for decks of claim 8, further comprising an X-axis electric module, a Y-axis electric module, wherein the X-axis electric module comprises a drag chain, an X-direction sliding rail, a first X-direction sliding block, and a second X-direction sliding block, wherein the first X-direction sliding block and the second X-direction sliding block are fixed together, and wherein the first X-direction sliding block and the second X-direction sliding block are both slidably connected to the X-direction sliding rail, wherein the Y-axis electric module comprises a Y-direction sliding rail, a Y-direction sliding chain that slides on the Y-direction sliding rail, wherein the welding mechanism is fixedly connected to the Y-direction sliding chain such that the Y-direction sliding chain drives the welding mechanism to move in the Y-direction, and wherein the drag chain is fixedly connected to the first X-direction sliding block such that the Y-direction sliding rail is fixedly connected to the second X-direction sliding block such that the drag chain drives the welding mechanism to move in the X-direction.
10. The deck laser welder of claim 9, wherein the Y-axis electric module further comprises a fixed connection fixedly connected to the Y-direction slide chain on the one hand and fixedly connected to the second support plate on the other hand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421651155.7U CN222857004U (en) | 2024-07-12 | 2024-07-12 | Deck laser welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421651155.7U CN222857004U (en) | 2024-07-12 | 2024-07-12 | Deck laser welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222857004U true CN222857004U (en) | 2025-05-13 |
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ID=95612022
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421651155.7U Active CN222857004U (en) | 2024-07-12 | 2024-07-12 | Deck laser welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222857004U (en) |
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2024
- 2024-07-12 CN CN202421651155.7U patent/CN222857004U/en active Active
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