Auxiliary installer for punching of brightening lamp shell
Technical Field
The utility model relates to the technical field of punching, in particular to an auxiliary installer for punching a brightening lamp shell.
Background
The lamp housing is a device for protecting the lamp, is an important component of the lamp, and needs to be provided with a mounting hole by using a punching mechanism in order to assist the mounting of the lamp housing on the lamp, and assists the mounting between the lamp housing and the lamp. The basic structure of the punching mechanism in the prior art, such as a plurality of punching devices in the prior art with patent application numbers 200720188689.0, 201921979836.5, 202320771232.1 and the like, is composed of a punching cutter and a driving mechanism, when an object is punched, the object is positioned below the punching cutter, then the driving mechanism drives the punching cutter to descend, and then the object is punched through punching.
Disclosure of utility model
In order to solve the technical problems, the utility model provides the brightening lamp shell punching auxiliary installer which is convenient to use, suitable for mass production and processing and high in practicability, and can punch two mounting holes on the lamp shell at one time, can adjust the hole pitch of punching, and improves the punching efficiency.
The utility model discloses an auxiliary installer for a brightening lamp shell punching hole, which comprises a bottom plate, and further comprises a die, two punches, a rotating mechanism, a pressing mechanism and a moving mechanism, wherein the upper part of the die is provided with a male die, the lower part of the die is provided with a bracket, the die is arranged on the rotating mechanism, the rotating mechanism is used for rotating the die, the pressing mechanism is positioned above the die, the pressing mechanism has the function of pressing and fixing, the two punches are both arranged on the moving mechanism, the moving mechanism is used for moving the two punches, a cavity is arranged in the lamp shell, the male die of the die is matched with the cavity of the lamp shell, when an installation hole is machined on the edge part of the lamp shell, the lamp shell is firstly placed on the male die of the die, then the lamp shell is pressed on the die through the pressing mechanism, then the two punches are moved left and right through the moving mechanism until the two punches move to the position suitable for punching the lamp shell in the left and right directions, then the two punches are lowered through the moving mechanism, the two punches are punched on the edge part of the lamp shell, and then the two mounting holes are punched through the rotating mechanism.
Preferably, the rotating mechanism comprises a rotating shaft and a driving mechanism, wherein the rotating shaft is rotatably arranged on the bottom plate, the driving mechanism is arranged on the bottom plate and the rotating shaft and is used for driving the rotating shaft to rotate, when the die rotates, the driving mechanism is opened, the rotating shaft drives the die to rotate through the driving mechanism, the die drives the lamp housing to rotate, and the lamp housing can be conveniently rotated.
Preferably, the driving mechanism comprises a bevel gear A, a bevel gear B, a driving shaft, a fixing plate and a stepping motor, wherein the bevel gear A is fixedly sleeved on a rotating shaft, the bevel gear A is meshed with the bevel gear B, the bevel gear B is fixedly installed on the driving shaft, the driving shaft is rotatably installed on the fixing plate, the fixing plate and the stepping motor are fixedly installed on a bottom plate, the input end of the driving shaft is connected with the stepping motor, when the rotating shaft is driven to rotate, the stepping motor is started, the stepping motor enables the bevel gear B to rotate through the driving shaft, and the bevel gear B enables the rotating shaft to drive the die to rotate through the bevel gear A, so that the die can be conveniently rotated.
Preferably, the pressing mechanism comprises a fixing frame, a hydraulic cylinder, a lifting shaft, a thrust bearing and a pressing plate, wherein the hydraulic cylinder is fixedly arranged at the upper end of the fixing frame, the lifting shaft is vertically and slidably arranged on the fixing frame, the upper end of the lifting shaft is connected with the output end of the hydraulic cylinder, the thrust bearing is rotatably arranged at the lower end of the lifting shaft, the pressing plate is fixedly arranged at the lower end of the thrust bearing, the lifting shaft is coaxial with the rotating shaft, the fixing frame is fixedly arranged at the upper part of a workshop bracket, after the lamp shell is placed on a die, the hydraulic cylinder is opened, the hydraulic cylinder drives the pressing plate to descend through the lifting shaft until the pressing plate contacts with the lamp shell, the pressing plate presses the lamp shell on the die, the stability of the lamp shell in the punching process is improved, and when the lamp shell is rotated, the pressing plate ascends, and the pressing plate is separated from the lamp shell.
Preferably, the moving mechanism comprises a distance adjusting mechanism, a lifting mechanism, an electric sliding rail and a sliding plate, wherein the electric sliding rail is fixedly arranged on a bottom plate, the sliding plate is arranged on the electric sliding rail, the electric sliding rail is used for moving the sliding plate left and right, the lifting mechanism is arranged on the sliding plate, the distance adjusting mechanism is arranged on the lifting mechanism, the lifting mechanism is used for adjusting the height of the distance adjusting mechanism, the two punches are arranged on the distance adjusting mechanism, the distance adjusting mechanism is used for adjusting the distance between the two punches, when the lamp shell is punched, the electric sliding rail is firstly opened, the electric sliding rail enables the lifting mechanism to drive the two punches to move in the left and right direction through the sliding plate, the two punches are moved to a position suitable for punching the lamp shell in the left and right direction, and then the lifting mechanism enables the distance adjusting mechanism to drive the two punches to descend, so that the two punches can punch the lamp shell, and the punching of the lamp shell is facilitated.
When the lamp shell is punched, the electric sliding rail is firstly opened, the electric sliding rail enables the distance adjusting mechanism to drive the two punches to move in the left-right direction through the sliding plate until the two punches move to a position suitable for punching the lamp shell in the left-right direction, then the distance adjusting mechanism enables the two punches to descend through the lifting mechanism, the two punches can punch the lamp shell, punching of the lamp shell is facilitated, when the lamp shell is punched, the double-shaft air cylinder is opened, the double-shaft air cylinder enables the distance adjusting mechanism to drive the two punches to descend through the lifting rod, the two punches are in contact with the lamp shell in the descending process, and then the lamp shell is punched.
Preferably, the distance adjusting mechanism comprises a lifting plate, a fixed block, a servo motor, a screw rod and two sliding blocks, wherein the lifting plate is fixedly arranged at the lower end of a lifting rod, the fixed block is fixedly arranged at the lower end of the lifting plate, the servo motor is fixedly arranged on the fixed block, the screw rod is rotatably arranged on the fixed block, the front part and the rear part of the screw rod are respectively provided with external threads with opposite rotation directions, the front end of the screw rod is connected with the output end of the servo motor, the two sliding blocks are respectively and spirally arranged at the front part and the rear part of the screw rod, the two punching heads are respectively and fixedly arranged at the lower ends of the two sliding blocks, the two sliding blocks are respectively and fixedly arranged on the lifting plate in a sliding way, when the lamp shell is punched, the servo motor is turned on, the screw rod is driven to rotate, the rotating screw rod enables the two groups of the sliding blocks to adjust the distance until the distance between the two punching heads is matched with the hole distance required to be punched, and then the two punching heads are lowered to be contacted with the lamp shell, the two punching heads are respectively arranged on the front part and the rear part of the lamp shell, the two punching heads are respectively.
Compared with the prior art, the utility model has the beneficial effects that two mounting holes can be punched on the lamp housing at one time, the hole pitch of punching can be adjusted, the punching efficiency is improved, the use is convenient, the utility model is suitable for mass production and processing, and the practicability is high.
Drawings
FIG. 1 is a schematic view of a first axial structure of the present utility model;
FIG. 2 is a schematic view of a second axial structure of the present utility model;
FIG. 3 is a schematic view of the structure of the rotary mechanism and the mold;
Fig. 4 is a schematic structural view of a punch, a biaxial cylinder, a slide plate, etc.;
FIG. 5 is a schematic structural view of the hold-down mechanism;
Fig. 6 is a schematic structural view of the lamp housing.
The drawing comprises 1, a bottom plate, 2, a die, 3, a rotating shaft, 4, a bevel gear A, 5, a bevel gear B, 6, a driving shaft, 7, a fixed plate, 8, a stepping motor, 9, a fixed frame, 10, a cylinder, 11, a lifting shaft, 12, a thrust bearing, 13, a pressure plate, 14, an electric sliding rail, 15, a sliding plate, 16, a fixed frame, 17, a double-shaft cylinder, 18, a lifting rod, 19, a lifting plate, 20, a fixed block, 21, a servo motor, 22, a lead screw, 23, a sliding block, 24, a lamp housing, 25 and a punch.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Example 1
As shown in figures 1 to 6, the auxiliary installer for the light lamp shell punching comprises a bottom plate 1, a die 2, two punches 25, a rotating mechanism, a compressing mechanism and a moving mechanism, wherein the male die is arranged at the upper part of the die 2, a bracket is arranged at the lower part of the die 2, the die 2 is arranged on the rotating mechanism, the rotating mechanism is used for rotating the die 2, the compressing mechanism is positioned above the die 2, the compressing mechanism has the function of compressing and fixing, the two punches 25 are arranged on the moving mechanism, the moving mechanism is used for moving the two punches 25, a cavity is arranged in the lamp shell 24, the male die of the die 2 is matched with the cavity of the lamp shell 24, when the mounting holes are formed in the edge parts of the lamp shell 24, the lamp shell 24 is firstly placed on the male die of the die 2, then the lamp shell 24 is compressed on the die 2 through the compressing mechanism, then the two punches 25 are moved left and right through the moving mechanism until the two punches 25 are moved to be suitable for being positioned above the lamp shell 24 in the left and right directions, the two punches 25 are lowered, the two punches 25 are pressed down in the middle of the moving mechanism, the two punches 25 are arranged on the edge parts of the lower than the two punches 24, and the two punches 24 are required to be rotated to be continuously punched, and the two punched holes 24 are required to be manufactured in a large scale.
As shown in fig. 3, the rotating mechanism comprises a rotating shaft 3 and a driving mechanism, wherein the rotating shaft 3 is rotatably arranged on the bottom plate 1, the driving mechanism is arranged on the bottom plate 1 and the rotating shaft 3 and is used for driving the rotating shaft 3 to rotate, when the die 2 rotates, the driving mechanism is opened, the rotating shaft 3 drives the die 2 to rotate through the driving mechanism, the die 2 drives the lamp housing 24 to rotate, and the rotation of the lamp housing 24 is facilitated.
Referring to fig. 3, the driving mechanism comprises a bevel gear A4, a bevel gear B5, a driving shaft 6, a fixing plate 7 and a stepping motor 8, wherein the bevel gear A4 is fixedly sleeved on the rotating shaft 3, the bevel gear A4 is meshed with the bevel gear B5, the bevel gear B5 is fixedly arranged on the driving shaft 6, the driving shaft 6 is rotatably arranged on the fixing plate 7, the fixing plate 7 and the stepping motor 8 are fixedly arranged on the bottom plate 1, the input end of the driving shaft 6 is connected with the stepping motor 8, when the rotating shaft 3 is driven to rotate, the stepping motor 8 is started to enable the bevel gear B5 to rotate through the driving shaft 6, the bevel gear B5 enables the rotating shaft 3 to drive the die 2 to rotate through the bevel gear A4, and the die 2 can be rotated conveniently.
Referring to fig. 1 and 5, the pressing mechanism comprises a fixing frame 9, a hydraulic cylinder 10, a lifting shaft 11, a thrust bearing 12 and a pressing plate 13, wherein the hydraulic cylinder 10 is fixedly arranged at the upper end of the fixing frame 9, the lifting shaft 11 is vertically and slidably arranged on the fixing frame 9, the upper end of the lifting shaft 11 is connected with the output end of the hydraulic cylinder 10, the thrust bearing 12 is rotatably arranged at the lower end of the lifting shaft 11, the pressing plate 13 is fixedly arranged at the lower end of the thrust bearing 12, the lifting shaft 11 is coaxial with a rotating shaft 3, the fixing frame 9 is fixedly arranged at the upper part of a workshop bracket, when a lamp shell 24 is placed on a die 2, the hydraulic cylinder 10 is opened, the thrust bearing 12 drives the pressing plate 13 to descend through the lifting shaft 11 until the pressing plate 13 contacts with the lamp shell 24, the pressing plate 13 presses the lamp shell 24 on the die 2, the stability of the lamp shell 24 in a punching process is improved, and when the lamp shell 24 is rotated, the pressing plate 13 ascends, and the pressing plate 13 is separated from the lamp shell 24.
As shown in fig. 1 and 2, the moving mechanism comprises a distance adjusting mechanism, a lifting mechanism, an electric sliding rail 14 and a sliding plate 15, wherein the electric sliding rail 14 is fixedly arranged on the bottom plate 1, the sliding plate 15 is arranged on the electric sliding rail 14, the electric sliding rail 14 is used for moving the sliding plate 15 left and right, the lifting mechanism is arranged on the sliding plate 15, the distance adjusting mechanism is arranged on the lifting mechanism, the lifting mechanism is used for adjusting the height of the distance adjusting mechanism, the two punches 25 are arranged on the distance adjusting mechanism, the distance adjusting mechanism is used for adjusting the distance between the two punches 25, when the lamp shell 24 is punched, the electric sliding rail 14 is firstly opened, the electric sliding rail 14 enables the lifting mechanism to enable the distance adjusting mechanism to drive the two punches 25 to move in the left and right direction until the two punches 25 move to a position suitable for punching the lamp shell 24 in the left and right direction, then the lifting mechanism enables the two punches 25 to descend, and the punching of the lamp shell 24 is facilitated.
Referring to fig. 4, the lifting mechanism comprises a fixed frame 16, a double-shaft air cylinder 17 and a lifting rod 18, wherein the fixed frame 16 is fixedly installed at the upper end of a sliding plate 15, the double-shaft air cylinder 17 is fixedly installed at the upper end of the fixed frame 16, the lifting rod 18 is arranged on the double-shaft air cylinder 17, the lifting rod 18 is vertically and slidably installed on the fixed frame 16, the upper end of the lifting rod 18 is connected with the output end of the double-shaft air cylinder 17, the distance adjusting mechanism is installed at the lower end of the lifting rod 18, when the lamp shell 24 is punched, the double-shaft air cylinder 17 is opened, the double-shaft air cylinder 17 drives the two punches 25 to descend through the lifting rod 18, and the two punches 25 are contacted with the lamp shell 24 in the descending process, so that the lamp shell 24 is punched.
As shown in fig. 4, the distance adjusting mechanism comprises a lifting plate 19, a fixed block 20, a servo motor 21, a lead screw 22 and two sliding blocks 23, wherein the lifting plate 19 is fixedly arranged at the lower end of a lifting rod 18, the fixed block 20 is fixedly arranged at the lower end of the lifting plate 19, the servo motor 21 is fixedly arranged on the fixed block 20, the lead screw 22 is rotatably arranged on the fixed block 20, the front part and the rear part of the lead screw 22 are respectively provided with external threads with opposite rotation directions, the front end of the lead screw 22 is connected with the output end of the servo motor 21, the two sliding blocks 23 are respectively screwed with the front part and the rear part of the lead screw 22, the two punching heads 25 are respectively fixedly arranged at the lower ends of the two sliding blocks 23, the two sliding blocks 23 are both front and rear and are slidably arranged on the lifting plate 19, when the lead screw 24 is punched, the servo motor 21 is opened, the servo motor 21 drives the lead screw 22 to rotate, the two groups of punching heads 25 are adjusted in distance through the two groups of sliding blocks 23, the distance between the two punching heads 25 is matched with the hole distance of the required punching heads, and then the two punching heads 25 are lowered to be contacted with the lamp shell 24, and the punching holes can be punched through the two punching heads 25, and convenience is improved.
Example 2
On the basis of embodiment 1, the rotating mechanism may be replaced with an electric turntable, so that the mold 2 is mounted on the rotating end of the upper portion of the electric turntable, and the mold 2 may be rotated by the electric turntable as well.
The bevel gear A4, the stepping motor 8, the hydraulic cylinder 10, the thrust bearing 12, the electric sliding rail 14, the double-shaft cylinder 17, the servo motor 21 and the screw rod 22 of the auxiliary installer for punching the brightening lamp shell are all purchased in the market, and can be installed and operated by a person skilled in the art according to the attached use instruction without creative labor of the person skilled in the art.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.