CN222856099U - Cleaning equipment of roller cleaner - Google Patents
Cleaning equipment of roller cleaner Download PDFInfo
- Publication number
- CN222856099U CN222856099U CN202421431722.8U CN202421431722U CN222856099U CN 222856099 U CN222856099 U CN 222856099U CN 202421431722 U CN202421431722 U CN 202421431722U CN 222856099 U CN222856099 U CN 222856099U
- Authority
- CN
- China
- Prior art keywords
- cleaning
- tank
- roller cleaner
- sedimentation tank
- gun
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
A cleaning device of a roller cleaner comprises a cleaning box, wherein the cleaning box is provided with a cleaning tank and a sedimentation tank which are arranged side by side and are separated from each other, an ultrasonic device is arranged at the bottom of the cleaning tank, end spaces are arranged at two ends of the cleaning tank and the sedimentation tank, bearing seat supports are arranged in the end spaces, a driving system is further arranged in the end space at one end of the cleaning tank and used for driving the roller cleaner to rotate in the ultrasonic cleaning process, the roller cleaner further comprises two bearing seats used for rotatably supporting the roller cleaner, and the roller cleaner is placed on the bearing seat supports at two ends of the cleaning tank or at two ends of the sedimentation tank through the bearing seats at two ends. The utility model greatly shortens the cleaning time of the roller cleaner, eliminates the cleaning dead angle and improves the cleaning effect.
Description
Technical Field
The utility model belongs to the field of cleaning equipment in the metal processing industry, and particularly relates to cleaning equipment of a roller cleaner.
Background
When the metal strip is processed in the hot rolling process, an aluminum sticking layer is formed on a roller in the rolling process of the aluminum material, and the aluminum sticking layer is too thick, so that the rolled plate surface is uneven, and the plate surface quality is affected. Therefore, the working roll on the hot rolling mill is required to be provided with a roll cleaner, namely a cleaning roll, and the cleaning roll is used for cleaning the aluminum sticking on the surface of the working roll, so that the aluminum sticking layer of the working roll is ensured to be in a proper range.
After each use of the roller cleaner, a large amount of impurities such as oil sludge can remain, and if the impurities are not cleaned in time, the impurities are pressed into the plate surface, so that the product quality problem can be caused. Therefore, the cleaning quality of the roller cleaner plays a key role in ensuring smooth production of hot rolling and maintaining stable quality.
At present, a rectangular oil accumulation groove is used in the cleaning equipment of the common roller cleaner, rolling oil is placed in the oil accumulation groove, the roller cleaner is placed at 2 stations, the roller cleaner is soaked to treat greasy and sundries on the roller surface, the roller surface is cleaned by manual rotation, the cleaning effect is poor, sundry particles accumulated in the bristles of the roller cleaner cannot be cleared out, and the quality of a rolled product can still be influenced during use.
Disclosure of utility model
The utility model aims to provide cleaning equipment for a roller cleaner, which aims to solve the problems of low cleaning efficiency and poor cleaning effect of the existing cleaning equipment.
In order to achieve the aim, the technical scheme adopted by the utility model is that the cleaning equipment of the roller cleaner comprises a cleaning box, wherein the cleaning box is provided with a cleaning tank and a sedimentation tank which are arranged side by side and are separated from each other, and the tank bottom of the cleaning tank is provided with an ultrasonic device;
The cleaning device is arranged on bearing seat brackets at two ends of the cleaning tank or at two ends of the sedimentation tank.
The bottom of the cleaning tank is higher than the bottom of the sedimentation tank, the bottom of the cleaning tank is communicated with the side surface of the sedimentation tank through a cleaning tank liquid discharge pipe, and a cleaning tank discharge valve is arranged on the cleaning tank liquid discharge pipe.
The bottom surface of the cleaning tank is formed by connecting a plurality of inverted conical surfaces, and the lowest end of each conical surface is connected with the liquid discharge pipe of the cleaning tank.
The bottom of the sedimentation tank is provided with a sedimentation tank discharge valve, the sedimentation tank discharge valve is connected with a liquid inlet of the filter through a pump, and a liquid outlet of the filter is connected with the cleaning tank.
The pump is a pneumatic diaphragm pump.
The driving system comprises a motor, a transmission assembly and a coupler, wherein the motor is arranged at the lower part of the end space, an output shaft of the motor is connected with a power input side of the transmission assembly, a power output side of the transmission assembly is connected with one end of the coupler, and the other end of the coupler is in transmission connection with the shaft end of the roller cleaner, which is exposed out of the bearing seat.
The transmission assembly is a chain transmission assembly or a synchronous belt assembly.
The cleaning gun is connected with the cleaning liquid.
The device also comprises a purging gun, and the purging gun is connected with compressed air.
The bearing seat support is provided with a V-shaped groove for supporting the bearing seat. .
The utility model has the beneficial effects that the ultrasonic wave is utilized to trigger the pressure change of the cleaning medium, thereby achieving the cleaning purpose, greatly shortening the cleaning time of the roller cleaner, eliminating the cleaning dead angle when the roller cleaner rotates during cleaning, and improving the cleaning effect.
According to the utility model, the roller surface exposed out of the cleaning liquid is washed by the cleaning gun, so that loose impurities on bristles can be timely washed away, the cleaning efficiency of the cleaning liquid is further improved, the cleaning effect is improved, and the roller surface of the roller cleaner which is kept still after cleaning is purged by the purging gun, so that floating oil can be removed as soon as possible, the roller surface is dried, and the efficiency of the whole cleaning process is improved.
According to the utility model, the cleaning tank is connected with the sedimentation tank through the pipeline, so that excessive cleaning liquid can be timely discharged into the sedimentation tank, and meanwhile, the tank bottom position of the cleaning tank is higher than the tank bottom position of the sedimentation tank, so that the cleaning liquid of the cleaning tank can smoothly flow into the sedimentation tank, and the cleaning liquid of the sedimentation tank cannot flow into the cleaning tank. The settling tank, the cleaning tank and the filter form a cleaning liquid filtering and circulating system, so that the oil quality of the cleaning liquid is ensured, and the cleaning effect of the roller cleaner is further ensured.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the purge bin of the present utility model;
FIG. 3 is a layout view of two working tanks of the purge bin of the present utility model;
FIG. 4 is a schematic view of a combination of a bearing housing and a roller cleaner according to the present utility model;
FIG. 5 is an end view of the cleaning tank of the present utility model during cleaning of the cleaner;
The device comprises a reference numeral 1, a control cabinet 2, a cleaning box, a 3 filter, 4, a bearing seat 5, a roller cleaner 6, an ultrasonic device 7, a driving system 701, a motor 702, a chain transmission component 703, a coupling 8, a cleaning tank discharge valve 9, a settling tank discharge valve 10, a cleaning gun 11, a purging gun 12, a bearing seat bracket 13, a cleaning tank 14, a settling tank 15, an end space 16 and a cleaning tank liquid discharge pipe.
Detailed Description
The utility model is described in further detail below with reference to the drawings and examples, which are not intended to be limiting.
As shown in fig. 1, a cleaning apparatus of a roller cleaner, which is a cleaning roller having bristles, is mainly composed of a control cabinet 1, a cleaning tank 2 and a filter 3. Wherein the cleaning box 2 is a main device for cleaning the roller cleaner 5, the filter 3 adopts a briquetting filter for filtering cleaning liquid so as to be recycled, and the control cabinet 1 is used for controlling the cleaning box 2 and the filter 3.
The invention mainly relates to the structural design of the cleaning tank 2.
As shown in fig. 1 to 3, the washing tank 2 includes two tanks arranged side by side and separated by a partition plate, and end spaces 15 at both ends of the tanks, the end spaces 15 being separated from the two tanks by the partition plate. The two tank bodies are a cleaning tank 13 and a sedimentation tank 14 respectively, an ultrasonic device 6 is arranged at the bottom of the cleaning tank 13 and used for carrying out ultrasonic cleaning on the roller cleaner 5, and the sedimentation tank 14 is used for receiving residual cleaning liquid on the roller cleaner 5 after cleaning and carrying out sedimentation on the cleaning liquid.
The end space 15 is provided with a bearing seat support 12, and both ends of the cleaning tank 13 and both ends of the sedimentation tank 14 are provided with bearing seat supports 12. As shown in fig. 4, the two ends of the roller cleaner 5 are rotatably supported on two bearing blocks 4, and the two bearing blocks 4 are supported on bearing block brackets 12 at the two ends of a cleaning tank 13 or a sedimentation tank 14.
A drive system 7 is also arranged in the end space 15 adjacent to the control cabinet 1, and the roller cleaner 5 in the cleaning tank 13 is driven to rotate by the drive system 7. As shown in fig. 2, the driving system 7 includes a motor 701, a chain transmission assembly 702 and a coupling 703, wherein the motor 701 is fixed at the lower portion of the end space 15, the chain transmission assembly 702 includes a chain and two sprockets, one sprocket is mounted on an output shaft of the motor 701, the other sprocket is mounted on a transmission shaft, the transmission shaft is supported on a support of the end space 15, and the chain (not shown in the figure) is meshed with the two sprockets. The transmission shaft is provided with a coupling 703, and the coupling 703 is used for being connected with the shaft end of the roller cleaner 5 so as to drive the roller cleaner 5 to rotate. In other embodiments, a synchronous belt assembly may be used in place of the chain drive assembly.
As shown in fig. 1, the cleaning tank 2 is further provided with a cleaning gun 10 and a purging gun 11, the cleaning gun 10 is connected with a cleaning tank 13 to be connected with cleaning liquid, and the purging gun 11 is connected with compressed air. When the roller cleaner 5 is ultrasonically cleaned in the cleaning tank 13, the cleaning gun 10 is used for flushing the roller surface of the roller cleaner 5, which is exposed out of the liquid surface, and when the roller cleaner 5 subjected to ultrasonic cleaning is placed at the position of the sedimentation tank 14, the sweeping gun is used for sweeping the floating oil on the surface of the roller cleaner 5, so that no impurity remains on the roller surface after cleaning.
As shown in fig. 5 and fig. 1, the depth of the cleaning tank 13 is smaller than that of the settling tank 14, the bottom surface of the cleaning tank 13 is formed by connecting a plurality of inverted conical surfaces, the lowest end of each conical surface is connected with a cleaning tank drain pipe 16, the cleaning tank drain pipe 16 is communicated with the side surface of the settling tank 14, the communicating position is higher than the tank bottom of the settling tank, and the cleaning tank drain pipe 16 is provided with a cleaning tank drain valve 8. The bottom of the sedimentation tank 14 is provided with a sedimentation tank discharge valve 9, and the sedimentation tank discharge valve 9 is connected with a liquid inlet of the filter 3 through a pneumatic diaphragm pump or other pumps and is used for pumping the cleaning liquid which needs to be filtered in the sedimentation tank 14 into the filter 3. The liquid outlet on the filter 3 is connected with the cleaning tank 13, and the filtered cleaning liquid returns to the cleaning tank 13 again, so that the oil quality of the cleaning liquid is ensured.
As also shown in fig. 5, the support surface of the bearing housing bracket 12 is provided as a V-groove to better support the bearing housing 4.
The bottom of the cleaning box 2 is provided with a plurality of height-adjustable foundation bolts so as to be supported on the ground.
The method comprises the following steps of firstly, mounting two ends of a roller cleaner 5 to be cleaned on bearing seats 4, then supporting the bearing seats 4 on bearing seat supports 12 at two ends of a cleaning tank 13, then starting an ultrasonic device 6 and a driving system 7, enabling ultrasonic waves generated by the ultrasonic device 6 to act on cleaning liquid in the rotating process of the roller cleaner 5, ultrasonically cleaning the surface of the roller cleaner 5, on one hand, destroying the adsorption of dirt and the surface of the roller cleaner 5, on the other hand, causing fatigue fracture of a dirt layer to separate from the surface of the roller cleaner 5, so that insoluble dirt on the roller cleaner 5 is dispersed in the cleaning liquid, simultaneously carrying out ultrasonic cleaning, flushing the surface of the roller cleaner 5 by using a cleaning gun 10, then transferring the cleaned roller cleaner 5 to a sedimentation tank 14, standing on the bearing seat supports 12 at two ends of the sedimentation tank 14, enabling cleaning liquid drops on the surface of the roller cleaner 5 to fall in the sedimentation tank 14, on the surface of the roller cleaner 5 by using a blowing gun 11, on the other hand, accelerating the dropping of the cleaning liquid and drying of the roller cleaner 5, on the surface of the roller cleaner 5, ensuring that insoluble dirt on the surface of the roller cleaner 5 is dispersed in the cleaning liquid, and finally, blowing the impurities after the cleaning of the roller cleaner 5, and cleaning the impurities again.
In the above-described process, when the liquid level of the cleaning liquid in the cleaning tank 13 exceeds the set level, the cleaning tank discharge valve 8 is opened to discharge the excess cleaning liquid into the precipitation tank 14, and the difference in height between the cleaning tank 13 and the bottom of the precipitation tank 14 can prevent the cleaning liquid in the precipitation tank 14 from flowing into the cleaning tank 13. When the cleaning solution in the sedimentation tank 14 needs to be filtered, the diaphragm pump of the air pump and the discharge valve 9 of the sedimentation tank are opened, the cleaning solution in the sedimentation tank 14 is pumped into the filter 3, and the filtered cleaning solution is returned to the cleaning tank 13 again. This circulation ensures the quality of the oil product of the cleaning liquid in the cleaning tank 13. In actual use, the cleaning liquid is replaced twice a month to ensure the cleaning effect of the roller cleaner 5.
The above embodiments are only for illustrating the technical solution of the present utility model and not for limiting it, and it should be understood by those skilled in the art that modifications and equivalents may be made to the specific embodiments of the present utility model with reference to the above embodiments, and any modifications and equivalents not departing from the spirit and scope of the present utility model are within the scope of the claims appended hereto.
Claims (10)
1. The cleaning equipment of the roller cleaner is characterized by comprising a cleaning box, wherein the cleaning box is provided with a cleaning tank and a sedimentation tank which are arranged side by side and are separated from each other, and the tank bottom of the cleaning tank is provided with an ultrasonic device;
The cleaning device is arranged on bearing seat brackets at two ends of the cleaning tank or at two ends of the sedimentation tank.
2. The apparatus of claim 1, wherein the bottom of the tank is higher than the bottom of the settling tank, and the bottom of the tank is connected to the side of the settling tank via a tank drain pipe, and the tank drain pipe is equipped with a tank drain valve.
3. The apparatus of claim 2, wherein the bottom surface of the tank is formed by a plurality of inverted conical surfaces, and the lowest end of each conical surface is connected to the drain pipe of the tank.
4. The washing apparatus according to claim 1, wherein a sedimentation tank discharge valve is provided at the bottom of the sedimentation tank, the sedimentation tank discharge valve is connected to a liquid inlet of the filter by a pump, and a liquid outlet of the filter is connected to the washing tank.
5. The cleaning apparatus of claim 4, wherein the pump is a pneumatic diaphragm pump.
6. The cleaning apparatus according to claim 1, wherein the driving system comprises a motor, a transmission assembly and a coupling, the motor is disposed at a lower portion of the end space, an output shaft of the motor is connected to a power input side of the transmission assembly, a power output side of the transmission assembly is connected to one end of the coupling, and the other end of the coupling is in transmission connection with a shaft end of the cleaner exposed out of the bearing housing.
7. The cleaning apparatus of claim 6, wherein the drive assembly is a chain drive assembly or a timing belt assembly.
8. The cleaning apparatus of claim 1, further comprising a cleaning gun, wherein the cleaning gun is coupled to the cleaning fluid.
9. The cleaning apparatus of claim 1, further comprising a purge gun, wherein the purge gun is coupled to the compressed air.
10. The washing apparatus according to claim 1, wherein the bearing housing bracket is provided with a V-shaped groove for supporting the bearing housing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421431722.8U CN222856099U (en) | 2024-06-21 | 2024-06-21 | Cleaning equipment of roller cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421431722.8U CN222856099U (en) | 2024-06-21 | 2024-06-21 | Cleaning equipment of roller cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222856099U true CN222856099U (en) | 2025-05-13 |
Family
ID=95620558
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421431722.8U Active CN222856099U (en) | 2024-06-21 | 2024-06-21 | Cleaning equipment of roller cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222856099U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120532805A (en) * | 2025-07-28 | 2025-08-26 | 宁德时代新能源科技股份有限公司 | Roller cleaning device and roller cleaning method |
-
2024
- 2024-06-21 CN CN202421431722.8U patent/CN222856099U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120532805A (en) * | 2025-07-28 | 2025-08-26 | 宁德时代新能源科技股份有限公司 | Roller cleaning device and roller cleaning method |
| CN120532805B (en) * | 2025-07-28 | 2025-10-10 | 宁德时代新能源科技股份有限公司 | Roller cleaning apparatus and roller cleaning method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205731346U (en) | A kind of rice immersion cleaning device | |
| CN217247393U (en) | A sloping plate sedimentation treatment device for rural sewage | |
| CN113798328B (en) | Method and device for improving cleaning capacity of roller surface of finishing machine | |
| CN223447329U (en) | Filter device of self-priming water pump | |
| CN213287830U (en) | Greasy dirt part high pressure cleaning device | |
| CN101648364B (en) | Washed-out sand machine | |
| CN220346698U (en) | Full-automatic continuous battery cover plate ultrasonic cleaning device | |
| CN219560654U (en) | Recycled aggregate belt cleaning device | |
| CN209923146U (en) | MBR integrated sewage treatment equipment | |
| CN215539391U (en) | Automatic wet dedusting device clears dirt | |
| CN206966171U (en) | A kind of worm screw cleaning device | |
| CN206063857U (en) | The shaftless anistree rolling cage assembly of oil screen bits is received in a kind of removing oil | |
| CN215758937U (en) | Water conservancy operation water inlet floater cleaning device | |
| CN115846317A (en) | Gas pipeline washs and maintains device | |
| CN215442159U (en) | Environment-friendly pool | |
| CN211871782U (en) | Energy-concerving and environment-protective waste water treatment equipment | |
| CN209005947U (en) | Magnetic separator | |
| CN209060703U (en) | Equipment for wastewater treatment | |
| CN223021068U (en) | Cleaning structure for cooling tower | |
| CN222985077U (en) | High-efficient cleaning device of roller scale deposit | |
| CN221759540U (en) | A kind of sewage screen device for pump station | |
| CN112704926A (en) | Sludge discharge device for sewage treatment | |
| CN114481153B (en) | Rapid rust removal device for steel member production and use method thereof | |
| CN201410328Y (en) | Totally-enclosed liquid filtration equipment | |
| CN223073981U (en) | Mud discharging device for sewage treatment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |