Leveling device is used in production of automotive interior non-woven fabrics
Technical Field
The utility model relates to the technical field of production of automotive interior non-woven fabrics, in particular to a leveling device for production of automotive interior non-woven fabrics.
Background
In the production process of the automotive interior non-woven fabric, the produced non-woven fabric often has uneven, wrinkled and other problems due to the limitation of production process and equipment, and the problems not only affect the appearance quality of the non-woven fabric, but also affect the subsequent processing and use performances.
The chinese patent provides a leveling device is used in production of antibiotic mite superfine fiber non-woven fabrics, and publication No. CN219930495U, including the second heating roller, the both ends axle of second heating roller is all rotated and is connected with the support frame, the below of second heating roller is provided with first heating roller, the both ends axle rotation of first heating roller is connected with the movable block, the outside of movable block is provided with the notch, the lower extreme of movable block is connected with second spring one end.
Above-mentioned leveling device can adjust the interval between first heating roller and the second heating roller, has the effect that can heat the flattening to the non-woven fabrics of different thickness, but because the non-woven fabrics is easy to be infected with the dust, the fibre etc. that float in the air when producing, if not directly level the non-woven fabrics to the non-woven fabrics that removes dust, the dust still remains in the non-woven fabrics surface and can imbed even in the space of non-woven fabrics, influences the appearance quality and the machining efficiency of non-woven fabrics, needs to provide a leveling device for automotive interior non-woven fabrics production for this reason.
Disclosure of utility model
The utility model aims to provide a leveling device for producing automobile interior non-woven fabrics, which aims to solve the problems in the background technology.
The leveling device for producing the automobile interior non-woven fabric comprises a bottom frame, a fixing frame and non-woven fabric, wherein a leveling mechanism and a dust removing mechanism are respectively arranged on the fixing frame, the leveling mechanism comprises a lifting frame which is arranged in the fixing frame in a sliding mode, limiting blocks are fixedly arranged at two ends of the lifting frame, limiting grooves which are connected with the limiting blocks in a sliding mode are respectively formed in two ends of the fixing frame, leveling rollers are connected in the lifting frame in a rotating mode, a screw rod is connected to the lifting frame in a rotating mode, screw holes which are connected with the screw rods in a threaded mode are formed in the fixing frame, a hand wheel is fixedly arranged on the screw rod, the dust removing mechanism comprises a dust collecting box, a placing groove is formed in the dust collecting box, a polyester plate is arranged in the placing groove, sliding grooves which are communicated with the placing groove are respectively formed in two sides of the dust collecting box, a reciprocating screw rod is connected to the two sliding grooves in a sliding mode, a ball nut is connected with the ball nut in a threaded mode, a friction block is fixedly arranged between the ball nut and the sliding groove, the ball nut is connected with the polyester plate, the friction block is connected with the polyester plate in a sliding mode, the friction block is connected with the polyester plate in a rotating rod in a sliding mode, the sliding mode is further comprises a pressing plate, a pressing plate is fixedly arranged on the rotating plate is arranged on the rotating rod, and a pressing plate is fixedly arranged on the rotating plate.
Preferably, the transmission part is arranged on the underframe, the transmission part comprises a transmission roller which is rotatably arranged in the fixing frame, the roller shafts at two ends of the transmission roller are all rotatably penetrated through the fixing frame, the transmission motor is fixedly arranged on the underframe, and a first belt transmission group is arranged between the rotating shaft of the transmission motor and the roller shaft of the transmission roller, which is close to one end of the transmission motor.
Preferably, the winding part is arranged on the underframe, the winding part comprises a supporting plate fixedly arranged on the underframe, a winding roller is rotationally connected to the supporting plate, a winding motor is fixedly arranged on the underframe, and a second belt transmission group is arranged between a roller shaft of the winding roller, which is close to one end of the winding motor, and a rotating shaft of the winding motor in a transmission manner.
Preferably, a support frame is fixedly arranged at one end of the fixing frame, which is close to the dust collection box, a dust collection groove is formed in the support frame, and dust collection cloth is adhered in the dust collection groove.
Preferably, the dust collection boxes are provided with two, two the dust collection boxes are identical in structure and are symmetrically arranged, handles are fixedly arranged on the two dust collection boxes, the two dust collection boxes are fixedly arranged in the fixing frame, one ends of the two reciprocating screw rods penetrate through the fixing frame in a rotary mode, and a gear transmission group is arranged between the two reciprocating screw rods in a transmission mode.
Preferably, the fixed frame is internally and fixedly provided with a limiting rod, the sliding block is in sliding connection with the limiting rod, and a third belt transmission group is arranged at the lower end in a transmission manner between the reciprocating screw rod and the roll shaft of the transmission roll.
Preferably, a pull handle is fixedly arranged on the sliding rod, and the spring is fixedly arranged between the rotating plate and the pressing plate.
Compared with the prior art, the utility model has the beneficial effects that:
1) This leveling device is used in production of automotive interior non-woven fabrics can be with the dust removal cloth that sets up on the non-woven fabrics through the dust removal groove erasing, and the reciprocating screw at upper and lower both ends begins to rotate when the transmission roller rotates, and the ball nut of screw threaded connection with reciprocating screw can drive the friction block under the screw thread and carry out reciprocating motion, and the gag lever post can provide stability and guide effect for the removal of friction block, can last to rub with the polyester board when removing to make the friction surface of polyester board produce static, make the remaining dust granule on the non-woven fabrics upper and lower two sides can be adsorbed to the polyester board under the electrostatic interaction on, effectively avoided the non-woven fabrics because the appearance quality and the machining efficiency after the dust that adheres to influences the non-woven fabrics flattening.
2) This leveling device is used in production of automotive interior non-woven fabrics makes the clamp plate remove the clamp that compresses tightly fixedly to the polyester board through the pulling grip on the lifting slide bar, rotates the clamp plate to the one end of keeping away from the polyester board again, later takes off the polyester board through the handle on the polyester board to clear up the absorptive dust on the polyester board, so that follow-up use, and only need place the polyester board in the standing groove during the installation, and lift again and draw the handle to make the clamp plate rotatory to polyester board top, later loosen and draw the handle, the clamp plate compresses tightly fixedly to the polyester board under the resilience effect of spring, the simple operation is convenient, has improved the life of polyester board.
Drawings
FIG. 1 is a schematic perspective view of a leveling device according to the present utility model;
FIG. 2 is a schematic perspective view of a leveling mechanism according to the present utility model;
FIG. 3 is a schematic perspective view of the dust removing mechanism of the present utility model;
Fig. 4 is a schematic perspective view of a dust collection box according to the present utility model;
FIG. 5 is a schematic perspective view of a compression assembly of the present utility model;
Fig. 6 is a schematic perspective view of a friction block according to the present utility model.
In the figure, 1, a chassis; 2, a fixing frame, 3, a non-woven fabric, 4, a transmission part, 41, a transmission roller, 42, a transmission motor, 43, a first belt transmission group, 5, a winding part, 51, a winding roller, 52, a winding motor, 53, a second belt transmission group, 54, a supporting plate, 6, a leveling mechanism, 601, a lifting frame, 602, a limiting block, 603, a leveling roller, 604, a screw rod, 605, a hand wheel, 7, a dust removing mechanism, 701, a supporting frame, 702, dust removing cloth, 703, a dust collecting box, 704, a placing groove, 705, a sliding groove, 706, a polyester plate, 707, a handle, 708, a pressing component, 7081, a rotating rod, 7082, a rotating plate, 7083, a sliding rod, 7084, a pressing plate, 7085, a spring, 7086, a pulling handle, 709, a friction block, 710, a reciprocating screw rod, 711, a limiting rod, 712, a ball nut, 713, a sliding block, 714, a gear transmission group, 715 and a third belt transmission group.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Referring to fig. 1-6, a leveling device for producing automotive interior non-woven fabrics comprises a chassis 1, a fixing frame 2 and non-woven fabrics 3, wherein a transmission part 4 is arranged on the chassis 1, the transmission part 4 comprises a transmission roller 41 which is rotatably arranged in the fixing frame 2, roller shafts at two ends of the transmission roller 41 are all rotatably penetrated through the fixing frame 2, a transmission motor 42 is fixedly arranged on the chassis 1, a first belt transmission group 43 is arranged between a rotating shaft of the transmission motor 42 and a roller shaft of the transmission roller 41, which is close to one end of the transmission motor 42, a winding part 5 is arranged on the chassis 1, the winding part 5 comprises a supporting plate 54 which is fixedly arranged on the chassis 1, a winding roller 51 is rotationally connected with the supporting plate 54, a winding motor 52 is fixedly arranged on the chassis 1, a second belt transmission group 53 is arranged between the roller shaft of the winding roller 51, which is close to one end of the winding motor 52, and the rotating shaft of the winding motor 52, and a leveling mechanism 6 and a dust removing mechanism 7 are respectively arranged on the fixing frame 2.
Referring to fig. 2, further obtaining, the leveling mechanism 6 includes a lifting frame 601 slidably disposed in a fixing frame 2, limiting blocks 602 are fixedly disposed at two ends of the lifting frame 601, limiting grooves slidably connected with the limiting blocks 602 are formed at two ends of the fixing frame 2, leveling rollers 603 are rotatably connected with the lifting frame 601, a screw rod 604 is rotatably connected with the lifting frame 601, a screw hole in threaded connection with the screw rod 604 is formed in the fixing frame 2, and a hand wheel 605 is fixedly disposed on the screw rod 604.
Specifically, the distance between the leveling roller 603 and the transmission roller 41 is adjusted according to the thickness of the non-woven fabric 3, the screw rod 604 is rotated by rotating the hand wheel 605 during adjustment, the lifting frame 601 can drive the leveling roller 603 to move under the action of threads, after the leveling roller 603 is adjusted to tightly abut against the upper surface of the non-woven fabric 3, the transmission motor 42 and the winding motor 52 are started, the transmission roller 41 drives the non-woven fabric 3 to transmit, the leveling roller 603 levels the non-woven fabric 3, and the winding roller 52 winds the leveled non-woven fabric 3.
Referring to fig. 3-6, further obtaining, the dust removing mechanism 7 includes a dust collecting box 703, a placing groove 704 is formed on the dust collecting box 703, a polyester plate 706 is disposed in the placing groove 704, sliding grooves 705 communicated with the placing groove 704 are formed on both sides of the dust collecting box 703, a reciprocating screw 710 is rotationally connected with the fixing frame 2, ball nuts 712 and sliding blocks 713 are respectively and slidably connected with the two sliding grooves 705, the reciprocating screw 710 is in threaded connection with the ball nuts 712, a friction block 709 is fixedly disposed between the ball nuts 712 and the sliding blocks 713, and the friction block 709 is in frictional sliding connection with the polyester plate 706; the dust removing mechanism 7 further comprises a pressing component 708 arranged on the dust collecting box 703, the pressing component 708 comprises a rotating rod 7081, the rotating rod 7081 is rotatably arranged on the dust collecting box 703, the rotating rod 7081 is fixedly provided with a rotating plate 7082, one end of the rotating plate 7082 is connected with a sliding rod 7083 in a sliding way, the bottom end of the sliding rod 7083 is fixedly provided with a pressing plate 7084, a spring 7085 is sleeved on the sliding rod 7083, one end of the fixing frame 2, which is close to the dust collecting box 703, is fixedly provided with a support 701, a dust collecting groove is formed in the support 701, dust collecting cloth 702 is adhered in the dust collecting groove, the dust collecting boxes 703 are provided with two in total, the two dust collecting boxes 703 are identical in structure and symmetrically arranged, handles 707 are fixedly arranged on the two dust collecting boxes 703, the two dust collecting boxes 703 are fixedly arranged in the fixing frame 2, one ends of the two reciprocating screw rods 710 are rotatably penetrated through the fixing frame 2, a gear transmission group 714 is arranged between the two reciprocating screw rods 710, a limiting rod 711 is fixedly arranged in the fixing frame 2, the sliding connection of the sliding block 713 and the limiting rod is slidably connected with the limiting rod, a third belt transmission group 715 is arranged between the lower end reciprocating screw 710 and a roller shaft of the transmission shaft 715 of the transmission roller 41, the two reciprocating screw rods are fixedly provided with a handle 7086, the spring 7085 is fixedly disposed between the rotating plate 7082 and the pressure plate 7084.
Specifically, before the non-woven fabric 3 is leveled, the non-woven fabric 3 is conveyed to pass through the dust removing groove of the supporting frame 701, dust attached to the non-woven fabric 3 can be removed by the dust removing cloth 702 arranged in the dust removing groove, when the conveying roller 41 rotates, the reciprocating screw 710 at the bottom end rotates under the transmission of the third belt transmission group 715, then under the meshing transmission of the gear transmission group 714, the reciprocating screw 710 at the upper end starts to rotate, when the reciprocating screw 710 rotates, the ball nut 712 in threaded connection with the reciprocating screw 710 can drive the friction block 709 to reciprocate under the action of the threads, the limiting rod 711 can provide a stabilizing and guiding function for the movement of the friction block 709, the friction block 709 can continuously rub against the polyester plate 706 when moving, so that static electricity is generated on the friction surface of the polyester plate 706, when the non-woven fabric 3 is conveyed between the two dust collecting boxes 703, dust particles remained on the upper surface and the lower surface of the non-woven fabric 3 can be adsorbed onto the polyester plate 706 under the static electricity, the fact that the appearance quality and the processing efficiency of the non-woven fabric 3 are influenced by the attached to the non-woven fabric 3 are effectively avoided, after the leveling operation of the non-woven fabric 3 is finished, the non-woven fabric 706 can be lifted by the slide bar 7083, the polyester plate 706 is further lifted by the slide bar 83, the polyester plate 706 is further lifted by the slide bar 706, and the polyester plate 706 is further pressed down by the polyester plate 706, and the polyester plate 706 is kept away from the polyester plate 706, and the polyester plate 706 is cleaned by the polyester plate 706.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.