CN222817863U - Intelligent forging automatic production line with finished product screening function - Google Patents

Intelligent forging automatic production line with finished product screening function Download PDF

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Publication number
CN222817863U
CN222817863U CN202421089165.6U CN202421089165U CN222817863U CN 222817863 U CN222817863 U CN 222817863U CN 202421089165 U CN202421089165 U CN 202421089165U CN 222817863 U CN222817863 U CN 222817863U
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frame
fixedly connected
forging
electric push
production line
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CN202421089165.6U
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冯彩凤
夏广明
肖贵忠
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Hebei Kangbaite Power Technology Co ltd
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Hebei Kangbaite Power Technology Co ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model discloses an intelligent forging automatic production line with a finished product screening function, which comprises a bottom plate, wherein the left side of the top of the bottom plate is fixedly connected with a mounting frame, and the inner cavity of the mounting frame is provided with a forging furnace. According to the utility model, a bottom plate, a mounting frame, a forging furnace, a mainframe box, a forging platen, a backing plate, a first frame, a second frame, a furnace door, a fixing frame, a first electric push rod, a connecting plate, a second electric push rod, a clamping frame, a cylinder, a forging head, a third electric push rod, a lifting frame, an ultrasonic detector, a detection rod, a probe, a connecting wire, an alarm and a PLC (programmable logic controller) are arranged, a mechanical arm of a production line grabs a forged workpiece into an inner cavity of the second frame, a telescopic end of the third electric push rod drives the lifting frame and the probe at the bottom of the lifting frame to contact with the surface of the workpiece, an ultrasonic detector is opened to detect the workpiece, and the PLC controls the mechanical arm of the production line to grab the qualified workpiece to a qualified material storage point.

Description

Intelligent forging automatic production line with finished product screening function
Technical Field
The utility model relates to the technical field of metal forging, in particular to an intelligent forging automatic production line with a finished product screening function.
Background
An automatic production line generally refers to a production system which connects a group of automatic machine tools and auxiliary equipment according to a process sequence through a workpiece conveying system and a control system so as to automatically complete all or part of the manufacturing process of a product, forging is a processing method for applying pressure to a metal blank by using forging machinery to enable the metal blank to generate plastic deformation so as to obtain a forging piece with certain mechanical property and certain shape and size, and the intelligent forging automatic production line in the prior market basically does not have a finished product screening function;
The utility model provides an intelligent forging automatic production line with high-efficiency forging and good protection performance, the publication number of which is CN216226729U, the intelligent forging automatic production line comprises a bottom plate, wherein the left side of the top of the bottom plate is fixedly connected with a forging furnace body, the two sides of the top of the bottom plate are fixedly connected with supporting plates, the right side of the top of the bottom plate is fixedly connected with a vertical plate, and the problems that the traditional intelligent forging automatic production line has poor protection performance, potential safety hazards are easy to exist and metal scraps in cooling liquid cannot be treated at the same time can be effectively solved;
However, the patent does not provide a corresponding finished product detection mechanism, so that the forged finished product cannot be guaranteed in quality, and the whole quality is detected by the detection mechanism in the later stage, which obviously reduces the forging processing efficiency.
Disclosure of utility model
The utility model aims to provide an intelligent forging automatic production line with a finished product screening function, which has the advantage of the finished product screening function, and solves the problems that the quality of a forged finished product cannot be ensured due to the fact that a corresponding finished product detection mechanism is not arranged in the existing forging automatic production line, and the whole quality is detected by the detection mechanism in the later stage, so that the forging processing efficiency is obviously reduced.
In order to achieve the purpose, the intelligent forging automation production line with the finished product screening function comprises a bottom plate, wherein a mounting frame is fixedly connected to the left side of the top of the bottom plate, a forging furnace is arranged in an inner cavity of the mounting frame, a main machine box is fixedly connected to the top of the bottom plate, a forging platen is fixedly connected to the top of the main machine box, a base plate is fixedly connected to the top of the forging platen, a first frame is fixedly connected to the left side of the top of the base plate, a second frame is fixedly connected to the right side of the top of the base plate, a furnace door is arranged at the top of the right side of the forging furnace, a fixing frame is fixedly connected to the top of the forging furnace, a first electric push rod is arranged at the top of the fixing frame, a connecting plate is fixedly connected to the telescopic end of the first electric push rod, a clamping frame is fixedly connected to the bottom of two sides of the first frame, a cylinder is fixedly connected to the telescopic end of the cylinder, a probe is fixedly connected to the top of the second electric push rod, a detecting frame is fixedly connected to the top of the second electric push rod is arranged at the top of the detecting frame, and an ultrasonic detector is fixedly connected to the top of the detecting frame.
Preferably, an organic cover plate is arranged on the front surface of the main case, and bolts are arranged at four corners of the surface of the organic cover plate.
Preferably, the surface of the fixing frame is movably connected with a limit sleeve, and one side of the limit sleeve is fixedly connected with the surface of the connecting plate.
Preferably, both sides at the top of the forging head are fixedly connected with limiting frames, and the top of each limiting frame penetrates through the top of the first frame.
Preferably, a positioning frame is fixedly connected to the right side of the inner cavity of the second frame, and the inner cavity of the lifting frame is movably connected with the surface of the positioning frame.
Preferably, the right side of forging platen bottom fixedly connected with backup pad, the bottom of backup pad and the top fixed connection of bottom plate.
Compared with the prior art, the utility model has the following beneficial effects:
1. According to the utility model, a bottom plate, a mounting frame, a forging furnace, a mainframe box, a forging platen, a backing plate, a first frame, a second frame, a furnace door, a fixing frame, a first electric push rod, a connecting plate, a second electric push rod, a clamping frame, a cylinder, a forging head, a third electric push rod, a lifting frame, an ultrasonic detector, a detection rod, a probe, a connecting wire, an alarm and a PLC (programmable logic controller) are arranged, a mechanical arm of a production line grabs a forged workpiece into an inner cavity of the second frame, a telescopic end of the third electric push rod drives the lifting frame and the probe at the bottom of the lifting frame to contact with the surface of the workpiece, an ultrasonic detector is opened to detect the workpiece, and the PLC controls the mechanical arm of the production line to grab the qualified workpiece to a qualified material storage point.
2. According to the utility model, the machine cover plate is arranged, so that an maintainer can conveniently open the machine cover plate to overhaul and maintain the electric element in the inner cavity of the machine cover plate, one side of the connecting plate is limited by the limiting sleeve, the machine cover plate is more stable when moving, the top of the forging head is limited by the limiting frame, the machine cover plate is more stable when moving up and down, the positioning frame is arranged for limiting the lifting frame, the stability of the machine cover plate when moving up and down can be maintained, and one side of the bottom of the forging platen is supported by the supporting plate, so that the connection strength between the machine cover plate and the bottom plate can be improved.
Drawings
FIG. 1 is a perspective view of the structure of the present utility model;
FIG. 2 is a schematic cross-sectional view of the structure of the present utility model;
fig. 3 is an enlarged partial schematic view of fig. 2 a in accordance with the present utility model.
In the figure, 1, a bottom plate, 2, a mounting rack, 3, a forging furnace, 4, a mainframe, 5, a forging platen, 6, a backing plate, 7, a first rack, 8, a second rack, 9, a furnace door, 10, a fixing rack, 11, a first electric push rod, 12, a connecting plate, 13, a second electric push rod, 14, a clamping rack, 15, a cylinder, 16, a forging head, 17, a third electric push rod, 18, a lifting frame, 19, an ultrasonic detector, 20, a detection rod, 21, a probe, 22, a connecting wire, 23, an alarm, 24 and a PLC controller.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The components of the utility model are all common standard components or components known to those skilled in the art, and the structures and principles thereof are all known to those skilled in the art through technical manuals or through routine experimental methods.
Referring to fig. 1-3, an intelligent forging automation line with finished product screening function, which comprises a base plate 1, the left side fixedly connected with mounting bracket 2 at bottom plate 1 top, the inner chamber of mounting bracket 2 is provided with forging stove 3, the top fixedly connected with mainframe box 4 of bottom plate 1, the top fixedly connected with forging platen 5 of mainframe box 4, the top fixedly connected with backing plate 6 of forging platen 5, the left side fixedly connected with first frame 7 at backing plate 6 top, the right side fixedly connected with second frame 8 at backing plate 6 top, the top on forging stove 3 right side is provided with furnace gate 9, the top fixedly connected with mount 10 of forging stove 3, the top of mount 10 is provided with first electric putter 11, the telescopic end fixedly connected with connecting plate 12 of first electric putter 11, one side of connecting plate 12 and the fixed surface connection of 9, the bottom of first frame 7 both sides all is provided with second electric putter 13, the telescopic end fixedly connected with clamping frame 14 of second electric putter 13, the top fixedly connected with cylinder 15, the telescopic end fixedly connected with forging probe 16 of cylinder 15, the top fixedly connected with first frame 8 top is provided with first frame 17, the top of third electric putter 17 is provided with a detector 18, the top of second frame 18 is provided with a detector 18, the top of second detector 18 is provided with a detector 18, the top of the detector 18 is provided with a detector 18.
The front of the mainframe box 4 is provided with an organic cover plate, and four corners of the surface of the organic cover plate are provided with bolts.
Through above-mentioned technical scheme, through setting up the machine apron, make things convenient for the maintainer to open it and overhaul the maintenance to the electrical component of its inner chamber.
The surface of the fixing frame 10 is movably connected with a limit sleeve, and one side of the limit sleeve is fixedly connected with the surface of the connecting plate 12.
Through above-mentioned technical scheme, through setting up the stop collar for it is spacing to one side of connecting plate 12, makes it more stable when removing.
Both sides at the top of the forging head 16 are fixedly connected with limiting frames, and the top of each limiting frame penetrates to the top of the first frame 7.
Through above-mentioned technical scheme, through setting up the spacing for it is spacing to forge the top of head 16, makes it more stable when reciprocating.
The right side of the inner cavity of the second frame 8 is fixedly connected with a positioning frame, and the inner cavity of the lifting frame 18 is movably connected with the surface of the positioning frame.
Through above-mentioned technical scheme, through setting up the locating rack for spacing to crane 18, can keep its stability when reciprocating.
The right side of forging platen 5 bottom is fixedly connected with backup pad, the bottom of backup pad and the top fixed connection of bottom plate 1.
Through above-mentioned technical scheme, through setting up the backup pad for support the one side of forging platen 5 bottom, can improve its and bottom plate 1 between joint strength.
When the automatic forging machine is used, the PLC controller 24 controls the telescopic end of the first electric push rod 11 to drive the connecting plate 12 to move upwards, the connecting plate 12 drives the furnace door 9 to move upwards to be opened, then the production line manipulator is controlled, the production line manipulator is matched equipment on the forging production line and is not shown in the figure, the production line manipulator grabs a workpiece in the forging furnace 3 to the inner cavity of the first rack 7, the telescopic end of the second electric push rod 13 drives the clamping frame 14 to move to clamp and fix the workpiece, the cylinder 15 is opened, the telescopic end of the cylinder 15 drives the forging head 16 to move downwards to forge the workpiece, after the forging is finished, the production line manipulator grabs the forged workpiece to the inner cavity of the second rack 8, the telescopic end of the third electric push rod 17 drives the lifting frame 18 and the probe 21 at the bottom of the lifting frame to contact with the surface of the workpiece, the ultrasonic detector 19 is opened to detect the workpiece, and the PLC controller 24 controls the production line manipulator to grab the workpiece after the detection to a qualified workpiece to a qualified material storage point.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1.一种具有成品筛选功能的智能锻造自动化生产线，包括底板(1)，其特征在于：所述底板(1)顶部的左侧固定连接有安装架(2)，所述安装架(2)的内腔设置有锻造炉(3)，所述底板(1)的顶部固定连接有主机箱(4)，所述主机箱(4)的顶部固定连接有锻造台板(5)，所述锻造台板(5)的顶部固定连接有垫板(6)，所述垫板(6)顶部的左侧固定连接有第一机架(7)，所述垫板(6)顶部的右侧固定连接有第二机架(8)，所述锻造炉(3)右侧的顶部设置有炉门(9)，所述锻造炉(3)的顶部固定连接有固定架(10)，所述固定架(10)的顶部设置有第一电动推杆(11)，所述第一电动推杆(11)的伸缩端固定连接有连接板(12)，所述连接板(12)的一侧与炉门(9)的表面固定连接，所述第一机架(7)两侧的底部均设置有第二电动推杆(13)，所述第二电动推杆(13)的伸缩端固定连接有夹持架(14)，所述第一机架(7)的顶部固定连接有气缸(15)，所述气缸(15)的伸缩端固定连接有锻造头(16)，所述第二机架(8)的顶部设置有第三电动推杆(17)，所述第三电动推杆(17)的伸缩端固定连接有升降架(18)，所述升降架(18)顶部的一侧固定连接有超声波检测仪(19)，所述升降架(18)的底部设置有检测杆(20)，所述检测杆(20)的底部设置有探头(21)，所述探头(21)的一侧设置有连接线(22)，所述第二机架(8)顶部的一侧设置有报警器(23)，所述第二机架(8)右侧的顶部设置有PLC控制器(24)。1. An intelligent forging automated production line with a finished product screening function, comprising a base plate (1), characterized in that: a mounting frame (2) is fixedly connected to the left side of the top of the base plate (1), a forging furnace (3) is arranged in the inner cavity of the mounting frame (2), a main box (4) is fixedly connected to the top of the base plate (1), a forging table (5) is fixedly connected to the top of the main box (4), a pad (6) is fixedly connected to the top of the forging table (5), a first frame (7) is fixedly connected to the left side of the top of the pad (6), a second frame (8) is fixedly connected to the right side of the top of the pad (6), a furnace door (9) is arranged on the top of the right side of the forging furnace (3), a fixed frame (10) is fixedly connected to the top of the forging furnace (3), a first electric push rod (11) is arranged on the top of the fixed frame (10), a telescopic end of the first electric push rod (11) is fixedly connected to a connecting plate (12), one side of the connecting plate (12) is connected to the furnace door (9), and a first electric push rod (11) is fixedly connected to the telescopic end of the first electric push rod (11), and a connecting plate (12) is fixedly connected to the furnace door (9) on one side. ), the bottom of both sides of the first frame (7) are provided with second electric push rods (13), the telescopic ends of the second electric push rods (13) are fixedly connected to a clamping frame (14), the top of the first frame (7) is fixedly connected to a cylinder (15), the telescopic end of the cylinder (15) is fixedly connected to a forging head (16), the top of the second frame (8) is provided with a third electric push rod (17), the telescopic end of the third electric push rod (17) is fixedly connected to a lifting frame (18), one side of the top of the lifting frame (18) is fixedly connected to an ultrasonic detector (19), the bottom of the lifting frame (18) is provided with a detection rod (20), the bottom of the detection rod (20) is provided with a probe (21), one side of the probe (21) is provided with a connecting line (22), one side of the top of the second frame (8) is provided with an alarm (23), and the top of the right side of the second frame (8) is provided with a PLC controller (24). 2.根据权利要求1所述的一种具有成品筛选功能的智能锻造自动化生产线，其特征在于：所述主机箱(4)的正面设置有机盖板，机盖板表面的四角均设置有螺栓。2. According to claim 1, an intelligent forging automatic production line with a finished product screening function is characterized in that: an organic cover is provided on the front of the main box (4), and bolts are provided at the four corners of the surface of the organic cover. 3.根据权利要求1所述的一种具有成品筛选功能的智能锻造自动化生产线，其特征在于：所述固定架(10)的表面活动连接有限位套，限位套的一侧与连接板(12)的表面固定连接。3. According to claim 1, an intelligent forging automatic production line with a finished product screening function is characterized in that: the surface of the fixed frame (10) is movably connected to a limiting sleeve, and one side of the limiting sleeve is fixedly connected to the surface of the connecting plate (12). 4.根据权利要求1所述的一种具有成品筛选功能的智能锻造自动化生产线，其特征在于：所述锻造头(16)顶部的两侧均固定连接有限位架，限位架的顶部贯穿至第一机架(7)的顶部。4. According to claim 1, an intelligent forging automatic production line with a finished product screening function is characterized in that both sides of the top of the forging head (16) are fixedly connected to a limit frame, and the top of the limit frame passes through the top of the first frame (7). 5.根据权利要求1所述的一种具有成品筛选功能的智能锻造自动化生产线，其特征在于：所述第二机架(8)内腔的右侧固定连接有定位架，所述升降架(18)的内腔与定位架的表面活动连接。5. An intelligent forging automated production line with a finished product screening function according to claim 1, characterized in that a positioning frame is fixedly connected to the right side of the inner cavity of the second frame (8), and the inner cavity of the lifting frame (18) is movably connected to the surface of the positioning frame. 6.根据权利要求1所述的一种具有成品筛选功能的智能锻造自动化生产线，其特征在于：所述锻造台板(5)底部的右侧固定连接有支撑板，支撑板的底部与底板(1)的顶部固定连接。6. An intelligent forging automatic production line with a finished product screening function according to claim 1, characterized in that a support plate is fixedly connected to the right side of the bottom of the forging table (5), and the bottom of the support plate is fixedly connected to the top of the base plate (1).
CN202421089165.6U 2024-05-18 2024-05-18 Intelligent forging automatic production line with finished product screening function Active CN222817863U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202421089165.6U CN222817863U (en) 2024-05-18 2024-05-18 Intelligent forging automatic production line with finished product screening function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202421089165.6U CN222817863U (en) 2024-05-18 2024-05-18 Intelligent forging automatic production line with finished product screening function

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Publication Number Publication Date
CN222817863U true CN222817863U (en) 2025-05-02

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CN202421089165.6U Active CN222817863U (en) 2024-05-18 2024-05-18 Intelligent forging automatic production line with finished product screening function

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