Self-cleaning device for filter screen of discharge cover of perfuming and charging roller
Technical Field
The utility model belongs to the technical field of tobacco manufacturing, and particularly relates to a self-cleaning device for a filter screen of a discharge cover of a flavoring and feeding roller.
Background
Currently, in the field of cigarette production, a moisture removal system is generally configured on a flavoring and charging roller discharging cover on a tobacco shred making line, and a filter screen is arranged at the front end of the system. The main function of the filter screen is to prevent the mixture of waste gas and dust from adhering to the fan impeller, so that the fan is unbalanced in operation and damaged. The main duty of the moisture removing fan is to remove dust and waste gas generated in the roller, and the filter screen plays a role of blocking a large amount of dust and waste gas generated by the nozzle atomizing essence and spice, tobacco leaves and tobacco shreds rolling in the barrel in the production process. Notably, the adhesion of the partial flavor-fragrance mixture is extremely strong, and they adhere to the flat screen of 400×300mm size placed inside the duct, which seriously affects the suction and ventilation of the exhaust gases inside the drum, resulting in a decrease in the uniformity of the absorption of the flavor by the cut tobacco and an instability of the outlet moisture, all of which are extremely liable to cause quality accidents. In addition, this will also affect the negative pressure in the drum, causing the fragrance to leak out, adversely affecting the production environment of the plant. Currently, such flat screens require daily cleaning, which undoubtedly increases the labor intensity of the staff.
Disclosure of utility model
The utility model designs a self-cleaning device for a filter screen of a discharge cover of a perfuming and charging roller in order to solve the problems.
In order to achieve the technical purpose and achieve the technical effect, the utility model is realized by the following technical scheme:
the self-cleaning device for the filter screen of the discharge cover of the perfuming and charging roller comprises a bottom plate, wherein the top end of the bottom plate is provided with a top plate through a connecting seat, the inner wall of the connecting seat is inserted with the filter screen, and the front side and the rear side of the top end of the top plate are respectively provided with a top seat;
The inner bottom wall of the top seat is detachably provided with a first motor, the output end of the first motor is locked with a first screw rod through a coupler, the other end of the first screw rod is rotationally connected with the inner wall of the top seat through a first bearing, the outer wall of the first screw rod is in threaded connection with a first connecting block, the front side wall of the first connecting block is provided with a supporting seat, the front side end of the supporting seat extends out of the top seat, and a connecting plate is arranged between the top ends;
the bottom end of the connecting plate is provided with a plurality of high-pressure spray heads, and the top end of the connecting plate is provided with one end of a water inlet pipe;
And a material receiving mechanism is arranged on the right side wall of the bottom plate.
Further, the device also comprises a shell, and the right part of the receiving mechanism is arranged in the shell.
Further, receiving mechanism includes the rectangular plate, the top right side of rectangular plate and the interior roof fixed connection of shell, the bottom of rectangular plate is equipped with the base, the interior diapire detachable of base is equipped with motor two, motor two's output has lead screw two through the shaft coupling locking, and the other end of lead screw two is rotated with the inner wall of base through bearing two and is connected, threaded connection has connecting block two on the outer wall of lead screw two, the bottom of connecting block two is equipped with the fixing base, the bottom of fixing base extends outside the base, and is equipped with the hydrops basin, the bottom of hydrops basin is equipped with the one end of fluid-discharge tube.
Further, the outer ring of the second bearing is fixedly connected with the inner wall of the base through a bearing seat, and the inner ring of the second bearing is connected with the outer wall of the second screw in an interference fit manner.
Further, the bottom plate, the connecting seat and the top plate are communicated.
Further, the high-pressure spray heads are arranged at the bottom end of the connecting plate from front to back.
The beneficial effects of the utility model are as follows:
The utility model can automatically remove the essence and spice mixture and dust adhered on the filter screen, and avoids the complicated process of manually cleaning the filter screen every day, thereby greatly improving the cleaning efficiency and simultaneously reducing the maintenance cost of fan damage caused by filter screen blockage.
The clean filter screen can ensure that the tide-exhausting fan continuously and effectively works, and avoids the risks of unbalanced fan action and damage caused by filter screen blockage, thereby ensuring the effective removal of waste gas and dust in the roller.
Through keeping the cleanness and the gas permeability of filter screen, the exhaust gas in the cylinder can be got rid of more effectively to the row tidal fan to ensure the tobacco shred and to essence spices's absorption homogeneity and export moisture's stability, and then promote the overall quality of product.
The clean moisture removal system can effectively prevent the fragrance from overflowing, thereby improving the production environment of workshops and reducing the adverse effect on staff.
The installation of the filter screen self-cleaning device can obviously improve the running efficiency, the product quality and the quality of the production environment of the moisture removing fan in the discharging cover of the perfuming and charging roller, and simultaneously reduces the labor intensity and the cost, thereby being an improvement measure with practical significance for the field of cigarette production.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the main body deployment structure of the present utility model;
FIG. 3 is a schematic view of the internal structure of the top base of the present utility model;
fig. 4 is a schematic view of the internal structure of the base of the present utility model.
Reference numerals illustrate:
1. The device comprises a bottom plate, 2, a connecting seat, 3, a top plate, 4, a filter screen, 5, a top seat, 6, a first motor, 7, a first screw rod, 8, a first connecting block, 9, a supporting seat, 10, a connecting plate, 11, a high-pressure spray head, 12, a water inlet pipe, 13, a rectangular plate, 14, a base, 15, a second motor, 16, a second screw rod, 17, a second connecting block, 18, a fixed seat, 19, a liquid accumulation basin, 20, a liquid discharge pipe, 21 and a shell.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, a self-cleaning device for a filter screen of a discharge cover of a perfuming and charging roller comprises a bottom plate 1, wherein the top end of the bottom plate 1 is provided with a top plate 3 through a connecting seat 2, the inner wall of the connecting seat 2 is inserted with a filter screen 4, and the front side and the rear side of the top end of the top plate 3 are respectively provided with a top seat 5;
The inner bottom wall of the top seat 5 is detachably provided with a motor I6, the output end of the motor I6 is locked with a screw rod I7 through a coupler, the other end of the screw rod I7 is rotationally connected with the inner wall of the top seat 5 through a bearing I, the outer wall of the screw rod I7 is in threaded connection with a connecting block I8, the front side wall of the connecting block I8 is provided with a supporting seat 9, the front side end of the supporting seat 9 extends out of the top seat 5, and a connecting plate 10 is arranged between the top ends;
The bottom end of the connecting plate 10 is provided with a plurality of high-pressure spray heads 11, the top end of the connecting plate 10 is provided with one end of the inlet pipe 12;
the right side wall of the bottom plate 1 is provided with a receiving mechanism.
The device also comprises a shell 21, and the right part of the receiving mechanism is arranged in the shell 21.
The receiving mechanism comprises a rectangular plate 13, the right side of the top end of the rectangular plate 13 is fixedly connected with the inner top wall of a shell 21, a base 14 is arranged at the bottom end of the rectangular plate 13, a motor II 15 is detachably arranged on the inner bottom wall of the base 14, a screw II 16 is locked at the output end of the motor II 15 through a coupling, the other end of the screw II 16 is rotationally connected with the inner wall of the base 14 through a bearing II, a connecting block II 17 is connected to the outer wall of the screw II 16 through threads, a fixing seat 18 is arranged at the bottom end of the connecting block II 17, the bottom end of the fixing seat 18 extends out of the base 14 and is provided with a liquid accumulation basin 19, one end of a liquid discharge pipe 20 is arranged at the bottom end of the liquid accumulation basin 19, the screw II 16 is driven to rotate through the motor II 15, the connecting block II 17 drives the fixing seat 18 and the liquid accumulation basin 19 to move leftwards, and the liquid accumulation basin 19 is driven to move to the right below the bottom plate 1, and clean water is used for collecting.
The outer ring of the second bearing is fixedly connected with the inner wall of the base 14 through a bearing seat, the inner ring of the second bearing is in interference fit connection with the outer wall of the second screw 16, the second bearing is used for fixing the second screw 16, and the second screw 16 rotates through the second bearing.
The bottom plate 1, the connecting seat 2 and the top plate 3 are communicated, the bottom plate 1 is arranged on the inner bottom wall of the discharging cover, the top plate 3 is arranged on the outer wall of the top end of the discharging cover, the filter screen 4 is inserted and fixed between the bottom plate 1 and the top plate 3, the filter screen 4 is convenient to install, and the gas can be filtered through the filter screen 4.
The high-pressure spray heads 11 are arranged at the bottom end of the connecting plate 10 from front to back, pressurized clean water is injected into the connecting plate 10 through the water inlet pipe 12 and sprayed out through the high-pressure spray heads 11, the first lead screw 7 is driven to rotate through the first motor 6, the first connecting block 8 is driven to drive the supporting seat 9, the connecting plate 10 and the high-pressure spray heads 11 to reciprocate leftwards or rightwards above the filter screen 4 through the first lead screw 7, and the filter screen 4 is comprehensively flushed by the clean water sprayed out through the high-pressure spray heads 11.
All electric parts and components in the scheme are universal standard parts or parts known by the skilled person, the structure and principle of the electric parts and components are known by the skilled person through technical manuals or known by conventional experimental methods, the model and the scheme can be operated normally, all electric parts and the power supply matched with the electric parts are connected through wires, and a proper controller is selected according to actual conditions so as to meet control requirements, specific connection and control sequence, the following working principles are referred to, the electric connection is completed in sequence among the electric parts, and the detailed connection means are known in the art and are not used for explaining electric control.
One specific application of this embodiment is:
When the novel filter screen is used, the bottom plate 1 is arranged on the inner bottom wall of the discharging cover, the top plate 3 is arranged on the outer wall of the top end of the discharging cover, the filter screen 4 is inserted and fixed between the bottom plate 1 and the top plate 3, the outer wall of the discharging cover is provided with a through hole, the outer wall is welded or screwed with the tight shell 21, the shell 21 is used for accommodating the effusion basin 19, the other end of the water inlet pipe 12 is connected with a water injection connecting hose for water inlet, a certain length is reserved, the other end of the liquid discharge pipe 20 is connected with the water discharge connecting hose for water discharge, a certain length is reserved, the initial positions of the connecting plate 10 and the effusion basin 19 are on the right side, and gas is filtered through the filter screen 4.
When the filter screen 4 needs to be subjected to self-cleaning operation, the motor II 15 is used for driving the screw II 16 to rotate, the connecting block II 17 is used for driving the fixing seat 18 and the effusion basin 19 to move leftwards, the effusion basin 19 is moved to the position right below the bottom plate 1 and used for collecting cleaning water, pressurized cleaning water is injected into the connecting plate 10 through the water inlet pipe 12 and sprayed out through the high-pressure spray head 11, the motor I6 is used for driving the screw I7 to rotate, the connecting block I8 is used for driving the supporting seat 9, the connecting plate 10 and the high-pressure spray head 11 to reciprocate leftwards or rightwards above the filter screen 4 through the screw I7, the cleaning water sprayed out through the high-pressure spray head 11 is used for comprehensively flushing the filter screen 4, filtered impurities are downwards flushed into the effusion basin 19, the effusion basin is discharged and collected through the drain pipe 20, after flushing is finished, the connecting plate 10 is moved to the right through the motor I6, the effusion basin 19 is moved into the shell 21 through the motor II 15, and the filtering operation affecting the filter screen 4 is avoided.
It should be understood that the above description is not intended to limit the utility model to the particular embodiments disclosed, but to limit the utility model to the particular embodiments disclosed, and that various changes, modifications, additions and substitutions can be made by one of ordinary skill in the art without departing from the spirit and scope of the utility model as defined in the appended claims.