Slurry stirring device for ceramic production
Technical Field
The application relates to the technical field of slurry stirring equipment, in particular to a slurry stirring device for ceramic production.
Background
The bathroom ceramic product is a glazed ceramic product used in a bathroom, such as a ceramic toilet, a ceramic washstand and the like. In the process of manufacturing the bathroom ceramic product, a slurry stirring device is generally required to stir and mix the slurry of the ceramic.
And in the process of stirring the ceramic slurry, because the stirring structure inside the traditional slurry stirring device is single, the traditional slurry stirring device can only perform rotary stirring operation on an independent layer, and the ceramic slurry on the upper layer and the lower layer cannot be uniformly mixed and stirred, so that the condition that the ceramic slurry is layered up and down in the stirring process is extremely easy to cause, the stirring effect is seriously influenced, the quality of the manufactured bathroom ceramic product is poor, and the practical application is not facilitated.
Accordingly, a slurry stirring device for ceramic production is provided by those skilled in the art to solve the problems set forth in the background art.
Disclosure of utility model
Aiming at the defects of the prior art, the application provides a slurry stirring device for ceramic production, which solves the problems that the stirring structure in the traditional slurry stirring device in the prior art is single, only the rotation stirring operation can be performed on an independent layer, and the ceramic slurry on the upper layer and the lower layer cannot be uniformly mixed and stirred, so that the condition that the ceramic slurry is layered up and down in the stirring process is extremely easy to occur, and the stirring effect is seriously influenced.
The slurry stirring device for ceramic production comprises a stirring cylinder, wherein a mounting frame is fixed at the top of the stirring cylinder, a driving mechanism is arranged at the top of the mounting frame, a billowing mechanism is arranged at the bottom of the mounting frame and used for driving the billowing mechanism to operate, and the billowing mechanism is used for billowing ceramic slurry at the bottom of the stirring cylinder upwards;
The billowing mechanism is provided with two wall scraping mechanisms and two stirring mechanisms, the wall scraping mechanisms are used for scraping the ceramic slurry attached to the inner wall of the stirring cylinder, the stirring mechanism is used for stirring the ceramic slurry by matching with the kick mechanism;
The inside of stirring barrel is provided with heating mechanism, heating mechanism is used for heating ceramic slurry.
Through above-mentioned technical scheme, utilize actuating mechanism to drive the mechanism of billowing and operate, can be with the continuous upper strata transportation of lower floor's ceramic slurry, cooperation rabbling mechanism simultaneously can carry out the even stirring that mixes that relapse to the ceramic slurry of upper and lower floor to the phenomenon of layering about guaranteeing can not appear takes place, and then guaranteed the stirring effect, improved the quality of the bathroom ceramic product of preparation, be favorable to practical application.
Preferably, the driving mechanism comprises a transverse plate, a motor, a driving wheel, a rotating shaft and a driven wheel, wherein the transverse plate is arranged at the top of the mounting frame, the motor is arranged at one side of the mounting frame, the driving wheel is arranged at one end of the top of the transverse plate, an output shaft of the motor penetrates through the transverse plate and is fixedly connected with the driving wheel, the rotating shaft is rotationally connected to the top of the transverse plate and is far away from one end of the driving wheel, the driven wheel is fixed at the top of the rotating shaft, and the driving wheel is connected with the driven wheel through belt transmission.
Through the technical scheme, the driving wheel is driven to rotate by utilizing the work of the motor, so that the belt is utilized for transmission, the driven wheel can be driven to rotate, and the rotating shaft is driven to rotate simultaneously, so that the power output operation is completed.
Preferably, the kick mechanism comprises a helical blade, three support plates and a sleeve, wherein the helical blade is equidistantly arranged on the outer side of the rotating shaft, the three support plates are equidistantly arranged on the bottom of the inner wall of the stirring cylinder, the sleeve is fixed between the tops of the three support plates, and the helical blade is positioned in the sleeve.
Through above-mentioned technical scheme, utilize the rotation of rotation axis, drive helical blade and rotate simultaneously to cooperate telescopic effect, thereby upwards kick ceramic slurry that will be located stirring barrel bottom position, make it upwards move, then kick to telescopic all around through telescopic top.
Preferably, the scraping mechanism is a scraping plate with an L-shaped structure, the scraping plates are arranged on two sides of the rotating shaft and are positioned above the sleeve, and one ends, far away from the rotating shaft, of the scraping plates are all arranged to be of cambered surface structures.
Through above-mentioned technical scheme, utilize cambered surface structure for the inner wall of laminating stirring barrel that the scraper blade can be better uses, thereby conveniently strike off the ceramic slurry that adheres to on the stirring barrel inner wall.
Preferably, the stirring mechanism comprises a stirring shaft, stirring blades, a gear and a gear ring, wherein the stirring shaft is rotationally connected to the scraping plate, the stirring She Dengju is arranged on the outer side of the stirring shaft, the gear is fixed on the top of the stirring shaft, the gear ring is fixed on the inner wall of the stirring barrel, and the gear is meshed with the gear ring.
Through the technical scheme, when the rotation shaft rotates, the scraping plate is driven to rotate, so that the stirring shaft is driven to revolve, and meanwhile, the gear is meshed with the gear ring, and the gear ring is fixed on the inner wall of the stirring barrel, so that the stirring shaft is driven to rotate when the stirring shaft revolves, the stirring blades are driven to rotate, and then ceramic slurry flowing from the top of the sleeve is stirred and mixed.
Preferably, the heating mechanism comprises a heating groove and a heating wire, the heating groove is formed in the stirring cylinder, and the heating wire is arranged in the heating groove.
Through the technical scheme, the ceramic slurry can be heated while being stirred by utilizing the heating wire, so that the gas in the slurry can be discharged faster while the ceramic slurry is convenient to stir.
Preferably, a discharge pipe is arranged at the bottom of the stirring cylinder body, and a valve is arranged at the outer side of the discharge pipe.
Through the technical scheme, the ceramic slurry in the stirring cylinder can be discharged by using the discharge pipe, and meanwhile, the on-off of the discharge pipe can be controlled by using the valve.
The application provides a slurry stirring device for ceramic production, which has the following beneficial effects:
1. According to the slurry stirring device for ceramic production, the driving mechanism is arranged to drive the kick mechanism to operate, so that the ceramic slurry at the lower layer can be continuously transported to the upper layer, and the stirring mechanism is matched to stir the ceramic slurry at the upper layer and the lower layer repeatedly, so that the phenomenon of vertical layering is avoided, the stirring effect is further ensured, the quality of the manufactured bathroom ceramic product is improved, and the practical application is facilitated;
2. This thick liquids agitating unit that ceramic manufacture used through setting up and scraping wall mechanism, can drive when the billowing mechanism operates and scrape wall mechanism and work to strike off the ceramic slurry on the stirring barrel inner wall, and then avoid ceramic slurry to adhere to on the inner wall of stirring barrel, simultaneously through setting up heating mechanism, can carry out heating treatment to ceramic slurry when stirring it, thereby also can make the faster discharge of gas in the thick liquids when making the ceramic slurry be convenient for stir.
Drawings
FIG. 1 is a schematic view of the external structure of the present application;
FIG. 2 is a schematic view of the overall structure of the present application in section;
FIG. 3 is a schematic view of the internal structure of the present application;
FIG. 4 is a schematic view of the stirring mechanism of the present application;
Fig. 5 is a schematic view of the sleeve and support plate structure of the present application.
In the figure, 1, a stirring cylinder body, 2, a mounting rack, 3, a transverse plate, 4, a motor, 5, a driving wheel, 6, a rotating shaft, 7, a driven wheel, 8, a spiral blade, 9, a supporting plate, 10, a sleeve, 11, a scraping plate, 12, a stirring shaft, 13, stirring blades, 14, a gear, 15, a gear ring, 16, a heating groove, 17, a heating wire, 18 and a discharge pipe.
Detailed Description
The application is further illustrated by the figures and examples.
Referring to fig. 1, 2 and 3, an embodiment of the present application provides a slurry stirring apparatus for ceramic production, which includes a stirring cylinder 1, and a mounting frame 2 is fixed on the top of the stirring cylinder 1. The bottom of the stirring barrel 1 is provided with a discharge pipe 18, the outside of the discharge pipe 18 is provided with a valve, the ceramic slurry in the stirring barrel 1 can be discharged by using the discharge pipe 18, and meanwhile, the on-off of the discharge pipe 18 can be controlled by using the valve.
The top of mounting bracket 2 is provided with actuating mechanism, and the bottom of mounting bracket 2 is provided with the mechanism of billowing, and actuating mechanism is used for driving the operation of billowing mechanism. The billowing mechanism is used for billowing up the ceramic slurry at the bottom of the stirring cylinder 1. The driving mechanism drives the kick mechanism to operate, the ceramic slurry at the lower layer can be continuously transported to the upper layer, and meanwhile, the stirring mechanism is matched, so that the ceramic slurry at the upper layer and the lower layer can be repeatedly mixed and stirred, the phenomenon of upper layering and lower layering can not occur, the stirring effect is further ensured, the quality of the manufactured bathroom ceramic product is improved, and the practical application is facilitated. The billowing mechanism is provided with two wall scraping mechanisms and two stirring mechanisms, the wall scraping mechanisms are used for scraping the ceramic slurry attached to the inner wall of the stirring cylinder body 1, the stirring mechanism is used for stirring the ceramic slurry by matching with the kick mechanism. Through setting up and scraping wall mechanism, can drive when the mechanism of billowing and scrape wall mechanism and work to strike off the ceramic slurry on the stirring barrel 1 inner wall, and then avoid ceramic slurry to adhere to on the inner wall of stirring barrel 1.
The inside of the stirring cylinder 1 is provided with a heating mechanism for heating the ceramic slurry. The heating mechanism comprises a heating groove 16 and a heating wire 17, the heating groove 16 is arranged in the stirring cylinder body 1, and the heating wire 17 is arranged in the heating groove 16. Through setting up heating mechanism, utilize the work of heater strip 17, can carry out the heating treatment to ceramic slurry when stirring to make ceramic slurry be convenient for also can make the faster discharge of gas in the slurry when stirring.
Referring to fig. 1, 2 and 3, in one aspect of the present embodiment, the drive mechanism includes a cross plate 3, a motor 4, a driving wheel 5, a rotating shaft 6 and a driven wheel 7. The cross plate 3 is mounted on top of the mounting frame 2. The motor 4 is mounted on one side of the mounting frame 2. The action wheel 5 sets up on the one end at diaphragm 3 top, and the output shaft of motor 4 runs through diaphragm 3 and with action wheel 5 fixed connection. The rotation axis 6 is rotatably connected to one end of the top of the cross plate 3 away from the driving wheel 5, and the driven wheel 7 is fixed to the top of the rotation axis 6. The driving wheel 5 is connected with the driven wheel 7 through belt transmission. The driving wheel 5 is driven to rotate by the operation of the motor 4, so that the driven wheel 7 can be driven to rotate by the transmission of the belt, and the rotating shaft 6 is driven to rotate at the same time, so that the power output operation is completed. Meanwhile, the diameter of the driven wheel 7 is larger than that of the driving wheel 5, and the driven wheel is in a decelerating state so as to improve torque and facilitate stirring.
Referring to fig. 2, 3, 4 and 5, in one aspect of the present embodiment, the kick mechanism includes a helical blade 8, three support plates 9 and a sleeve 10. The helical blades 8 are equidistantly arranged on the outer side of the rotating shaft 6, and the helical blades 8 can be driven to rotate by utilizing the rotation of the rotating shaft 6. The three support plates 9 are equidistantly arranged on the bottom of the inner wall of the stirring barrel 1, the sleeve 10 is fixed between the tops of the three support plates 9, and the sleeve 10 can be fixed and supported by the three support plates 9. The helical blades 8 are located inside the sleeve 10. The rotation of the rotating shaft 6 drives the spiral blades 8 to rotate simultaneously, and the action of the sleeve 10 is matched, so that the ceramic slurry at the bottom of the stirring cylinder 1 is upwards billowed, is upwards moved, and then is billowed to the periphery of the sleeve 10 through the top of the sleeve 10.
Referring to fig. 2, 3 and 4, in one aspect of the present embodiment, the wall scraping mechanism is a scraper 11 of an L-shaped structure, the scraper 11 is mounted on both sides of the rotation shaft 6 and above the sleeve 10, and one end of the scraper 11 remote from the rotation shaft 6 is provided in a cambered surface structure. Utilize the cambered surface structure for scraper blade 11 can better laminating stirring barrel 1's inner wall uses to the ceramic slurry that adheres to on stirring barrel 1 inner wall is convenient to strike off.
Referring to fig. 3 and 4, in one aspect of the present embodiment, the stirring mechanism includes a stirring shaft 12, stirring blades 13, a gear 14, and a ring gear 15. The stirring shaft 12 is rotatably connected to the scraping plate 11, and stirring blades 13 are equidistantly arranged on the outer side of the stirring shaft 12. The gear 14 is fixed on the top of the stirring shaft 12, the gear ring 15 is fixed on the inner wall of the stirring cylinder 1, and the gear 14 is in meshed connection with the gear ring 15. When the rotation shaft 6 rotates, the scraping plate 11 is driven to rotate, so that the stirring shaft 12 is driven to revolve, and meanwhile, the gear 14 is meshed with the gear ring 15, and the gear ring 15 is fixed on the inner wall of the stirring barrel 1, so that the stirring shaft 12 is driven to rotate when the stirring shaft 12 revolves, the stirring blades 13 are driven to rotate, and then ceramic slurry which is billowed from the top of the sleeve 10 is stirred and mixed.
Working principle:
When the device is used, firstly, the device is placed at a designated position, and then the motor 4 and the heating wire 17 on the device are connected with external control equipment, so that the control equipment can work conveniently;
Then ceramic slurry is filled into the top of the stirring cylinder 1, then the motor 4 is controlled to work, the driving wheel 5 is driven to rotate, so that the belt is utilized to drive the driven wheel 7 to rotate, and meanwhile the rotating shaft 6 is driven to rotate, and the power output operation is completed;
The rotation of the rotating shaft 6 is utilized to drive the spiral blades 8 to rotate simultaneously, and the action of the sleeve 10 is matched, so that ceramic slurry at the bottom of the stirring cylinder 1 is upwards billowed to move upwards, and then the ceramic slurry is billowed to the periphery of the sleeve 10 through the top of the sleeve 10;
When the rotating shaft 6 rotates, the scraping plate 11 is driven to rotate, and meanwhile, the scraping plate 11 can be better attached to the inner wall of the stirring cylinder 1 by utilizing the cambered surface structure at the outer side of the scraping plate 11, so that ceramic slurry adhered to the inner wall of the stirring cylinder 1 can be conveniently scraped;
meanwhile, the scraper 11 rotates and can drive the stirring shaft 12 to revolve, and meanwhile, the gear 14 is meshed with the gear ring 15, and the gear ring 15 is fixed on the inner wall of the stirring barrel 1, so that the stirring shaft 12 is driven to rotate while the stirring shaft 12 revolves, the stirring blades 13 are driven to rotate, and the ceramic slurry which is billowed from the top of the sleeve 10 is stirred and mixed, so that the stirring effect is further improved, and the practical application is facilitated;
In addition, the heating wire 17 can be controlled to work, and the ceramic slurry can be heated while being stirred, so that the ceramic slurry is convenient to stir and the gas in the slurry can be discharged more quickly;
after the completion of the stirring, a valve outside the discharge pipe 18 is opened to enable discharge of the ceramic slurry.
Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.