Sizing material sorting device
Technical Field
The utility model relates to the technical field of reclaimed rubber production, in particular to a sizing material sorting device.
Background
With the gradual improvement of the living standard of people and the high-speed development of logistics, the keeping amount of private cars and the number of trucks in China are improved year by year, the increase of the number of cars drives the economic development, meanwhile, the consumption and abrasion of car tires also generate a lot of garbage-waste tires, the waste tires are common solid waste pollutants, people recycle the waste tires through a plurality of ways, and the conventional treatment modes comprise preparation of rubber powder, reclaimed rubber, fuel oil and the like. The existing junked tires are numerous in types and heavy in brands, and the sizes, the widths, the materials and the like of the junked tires are inconsistent, so that sorting operation is needed when the sizing materials of the junked tires are treated.
In the prior art, manual sorting is mostly adopted, the overall efficiency is low, the labor intensity is high, sorting personnel are easily scratched by metal foreign matters embedded in tires during sorting, potential safety hazards are caused, the occupied area is large when different brands of tires are manually sorted and placed after sorting, and sorting mixing is easily caused by different people.
Disclosure of utility model
Therefore, the technical problem to be solved by the utility model is to overcome the defect of inconvenient sorting in the prior art, thereby providing a sizing material sorting device.
The technical aim of the utility model is realized by the following technical scheme:
The utility model provides a sizing material sorting device, includes the conveyer belt device that support and multistage set up in succession, conveyer belt device sets up on the support, its characterized in that still includes magnetic separation device, rejection device and the sorter that sets gradually, magnetic separation device, rejection device and sorter all set up on the support and lie in conveyer belt device's top, the rejection device includes rejection frame, rejection board, two rejection transmission and rejection drive, the rejection frame is fixed in the support top, the rejection board is connected with two rejection transmissions and is controlled by the rejection drive, the rejection drive sets up on the rejection frame, sorter includes classification frame, polylith classification push pedal, classification transmission and classification drive, classification frame is fixed on the support, classification push pedal is connected with classification drive and is controlled by classification drive, classification drive sets up in classification frame.
Through adopting above-mentioned technical scheme, junked tires are placed on conveyer belt device earlier and carry, carry out the magnetic separation operation through magnetic separation device earlier, and junked tires that have metal foreign matter in the junked tires through removing device rejection, do not have metal foreign matter's junked tires and carry again continuously, and then junked tires pass through sorter, classify according to different brand marks on the junked tires and pile up to the purpose that the realization letter sorting was categorised. The automatic sorting device is simple in structure and convenient to use, manual operation can be avoided through the arrangement of the removing device and the sorting device, metal foreign matters are prevented from scratching workers, dust pollution caused by junked tires is reduced, automatic operation of the sorting device can be automatically conducted, manual labor intensity is reduced, work efficiency is greatly improved, and production efficiency is improved.
Furthermore, a limiting plate is arranged on one side of the magnetic separation device, which is far away from the removing device, the limiting plate is oppositely arranged on two sides of the width direction of the bracket and is arranged on the conveyor belt device, the magnetic separation device is in signal control connection with the removing device, the removing transmission is chain transmission and is arranged at two ends of the removing plate, the removing drive is connected with one of the removing transmission and controls the removing device to rotate, the removing plate is arranged along the length direction of the conveyor belt device, two ends of the removing plate are fixed on the two removing transmission, a processing frame is further arranged below one side of the removing frame, and the processing frame is arranged on the side face of the bracket.
By adopting the technical scheme, the waste tires are limited in the middle of the conveyor belt by the two opposite limiting plates, so that the tires can be comprehensively scanned by the magnetic separation device, the operation accuracy of the follow-up removing device is ensured, the removing drive is controlled to remove the waste tires with metal foreign matters by removing drive, the removing plates are driven to move to sweep the waste tires with the metal foreign matters for stacking in the processing frame, and the transfer and the removal of the metal foreign matters are facilitated.
Further, the classification transmission includes two mutually parallel arrangement's axis of rotation, and the both ends of every axis of rotation are equipped with respectively rather than coaxial rotation tooth, are located two rotation teeth of same one side in two axes of rotation between through classification chain transmission, classification push pedal both ends are fixed respectively on the classification chain at both ends, classification push pedal sets up and the array sets up on classification chain along the length direction of conveyer belt device, classification push pedal is also parallel with the axis of rotation.
Further, one of them rotates tooth still to be connected with its pivoted classification drive of control, classification drive is rotating motor and vertical fixing in classification frame, rotate and be connected through classification gear train between tooth and the classification drive, classification gear train includes intermeshing's first classification gear and second classification gear, first classification gear and rotation tooth coaxial arrangement, second classification gear and classification drive's output shaft coaxial arrangement, first classification gear and second classification gear axis are perpendicular and are the bevel gear.
By adopting the technical scheme, the classification driving rotation drives the first classification gear to rotate, and the first classification gear and the second classification gear are bevel gears meshed with each other, so that the positioning rotation in the vertical direction is converted into the positioning rotation in the horizontal direction, the second classification gear rotates to drive the meshing teeth to rotate, the classification chain sleeved on the meshing teeth rolls, the classification chain drives the classification pushing plate to move, the classification driving forward rotation drives the classification pushing plate to move clockwise, the classification pushing plate can push the waste tires above the conveyor belt device to the side surface close to the control console, and fall into the material receiving frame, otherwise, the classification pushing plate moves anticlockwise, and the classification pushing plate pushes the waste tires to the side surface far away from the control console.
Further, the support frames are arranged on two sides in the classification frame in a corresponding manner, the support frames are arranged along the length direction of the classification chain, two reinforcing rods parallel to the rotating shaft are further arranged in the classification frame, and a plurality of lightening holes are formed in the classification pushing plate.
By adopting the technical scheme, the support frame is used for fixing the classification chain to ensure the stability of the movement of the upper side and the lower side of the classification chain, the condition that the classification chain falls down under the action of gravity is avoided, soft lubricating pieces can be arranged in the support frame, the lubrication of the classification chain is increased, the smoothness of chain transmission is improved, the structural strength of the classification frame is increased by the reinforcing rod, the weight reducing holes in the classification pushing plate are used for reducing the weight of the classification pushing plate to avoid falling off from the rotating shaft, and the safety of classification movement is ensured.
Further, the opposite both sides of support all outwards extend there is the derivation board, the derivation board corresponds the below that sets up at classification frame side, the height that the derivation board is close to support one side is higher than the height that the derivation board kept away from support one side, the derivation board is kept away from one side below of support all is provided with the receipts material frame.
By adopting the technical scheme, the guide-out plate guides the junked tires to smoothly enter the corresponding material receiving frames downwards along the movement of the sorting push plate, so that sorting operation of tires of different brands and a less known and inferior brand tires is realized, wherein the material receiving frames at the tail end of the conveyor belt device are main material receiving positions, the subsequent direct transfer is performed for cleaning and dicing operation, and the junked tires in the material receiving frames at the two sides of the conveyor belt device are stored for convenient subsequent use.
Further, still be provided with the control cabinet between remove device and the sorter, the control cabinet sets up in the support side, the control cabinet is connected with sorter signal control, the control cabinet includes camera and a plurality of control switch, the camera extends the setting in conveyer belt device top.
By adopting the technical scheme, the camera shoots and records the brand marks on the junked tires, the junked tires can be automatically identified and controlled to enter the corresponding receiving frames through manual identification or a program of the connecting control center, the corresponding control switches are manually operated during manual identification, the motors driven by classification are rotated forwards, reversely or are not operated, the junked tires move leftwards and rightwards or continue to move backwards and fall into different material distributing frames, classification operation is realized, the program automatic control can be used for comparing images according to preset conditions, and then the corresponding junked tires fall into the corresponding receiving frames, so that the manual labor intensity is reduced.
Further, be provided with charging structure and unloading structure on the support both ends respectively, charging structure is conveyer belt structure and slope setting on the support, charging structure is close to the height that magnetic separation device one side is higher than charging structure kept away from the height of magnetic separation device one side, the unloading structure also is the conveyer belt structure and inclines to set up on the support, the unloading structure is close to the height that the unloading structure kept away from the height of classification device one side that the unloading structure was less than one side, the unloading structure is kept away from the one end of classification device and is also provided with the receipts material frame.
By adopting the technical scheme, the left side of the feeding structure is lower than the right side, the feeding structure is convenient to carry and dump, the manual labor intensity can be reduced during manual carrying, the left side of the discharging structure is lower than the right side, the waste tires can fall from a higher position, and due to the elastic action of the waste tires, dust or stone sundries adhered to part of the waste tires can be bounced when the waste tires fall into the material receiving frame, so that the subsequent cleaning and dicing operation is facilitated, the volume of the material receiving frame below the discharging structure is larger by lifting the tail end of the discharging structure, and the discharging structure can be transported after accumulating more waste tires.
In summary, the technical scheme of the utility model has the following advantages:
1. According to the sizing material sorting device, the removing device is arranged to reduce manual operation, tires with metal foreign matters are automatically removed, the metal foreign matters are prevented from scratching workers, and dust pollution caused by waste tires is reduced.
2. According to the sizing material sorting device, the sorting device is arranged to be matched with the identification table, so that automatic operation can be realized, automatic induction and arrangement of waste tires can be realized, the cost of manual production is reduced, the working efficiency is greatly improved, and the production efficiency is improved.
3. According to the sizing material sorting device, the feeding structure and the discharging structure are arranged, so that the sizing material sorting device is convenient to carry and transfer, reduces the labor intensity, can be partially cleaned in advance, is convenient for subsequent cleaning and dicing operations, and can also improve the quality of subsequent sizing powder.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic overall structure of a sizing sorting device according to an embodiment of the present utility model;
FIG. 2 is a cross-sectional view of a reject device provided in one embodiment of the present utility model;
FIG. 3 is a schematic diagram of an exploded structure of a sorting apparatus according to an embodiment of the present utility model;
FIG. 4 is a cross-sectional view of a sorting device provided in one embodiment of the present utility model;
FIG. 5 is a partial schematic diagram of a classification gear set provided in an embodiment of the utility model.
Reference numerals illustrate:
1. The device comprises a bracket, 11, a processing frame, 12, a guiding plate, 13, a receiving frame, 2, a conveyor belt device, 3, a magnetic separation device, 31, a limiting plate, 4, a removing device, 41, a removing frame, 42, a removing plate, 43, a removing transmission, 44, a removing driving, 5, a sorting device, 51, a sorting frame, 511, a supporting frame, 512, a reinforcing rod, 52, a sorting push plate, 521, a lightening hole, 53, a sorting transmission, 531, a rotating shaft, 532, a rotating tooth, 533, a sorting chain, 54, a sorting driving, 55, a sorting gear set, 551, a first sorting gear, 552, a second sorting gear, 6, a control console, 61, a camera, 62, a control switch, 7, a feeding structure and 8, a discharging structure.
Detailed Description
The utility model will be described in further detail below with reference to the drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
A sizing material sorting device is shown in fig. 1, and comprises a support 1 and a plurality of sections of conveyor belt devices 2 which are continuously arranged, wherein the conveyor belt devices 2 are arranged on the support 1, inclined feeding structures 7 and blanking structures 8 are arranged at two ends above the support 1, the feeding structures 7 and the blanking structures 8 are all conveyor belt structures, the height of one side, close to a magnetic separation device 3, of the feeding structure 7 is higher than that of one side, away from the magnetic separation device 3, of the feeding structure 7, the right side of the feeding structure 7 is higher than the left side, the feeding structure 7 is convenient to carry and topple over, the labor intensity of workers can be reduced even in manual carrying, the height of one side, close to the sorting device 5, of the blanking structures 8 is lower than that of one side, away from the sorting device 5, of the blanking structures 8 is provided with a material receiving frame 13. The right side of the blanking structure 8 is higher than the left side, so that the junked tires can fall from a higher place, and due to the elastic action of the junked tires, the junked tires can bounce when falling into the receiving frame 13 so as to shake off dust or stone sundries adhered to part of the junked tires, thereby facilitating subsequent cleaning and dicing operations, and the tail end of the blanking structure 8 is lifted so that the receiving frame 13 below the blanking structure 8 has larger volume, and the junked tires can be transported after being piled up more.
The magnetic separation device 3, the removing device 4 and the classifying device 5 are sequentially arranged, the magnetic separation device 3, the removing device 4 and the classifying device 5 are all arranged on the support 1 and are located above the conveyor belt device 2, the removing device 4 comprises a removing frame 41, removing plates 42, removing transmission 43 and removing driving 44, the removing frame 41 is fixed above the support 1, two ends of the removing plates 42 are connected with the two removing transmission 43 and controlled by the removing driving 44, the removing driving 44 is arranged outside the removing frame 41, the classifying device 5 comprises a classifying frame 51, a plurality of classifying push plates 52, classifying transmission 53 and classifying driving 54, the classifying frame 51 is fixed on the support 1, the classifying push plates 52 are arranged on the classifying transmission 53 and are controlled by the classifying driving 54, and the classifying driving 54 is arranged in the classifying frame 51. The automatic sorting device is simple in structure and convenient to use, manual operation can be avoided through the arrangement of the removing device 4 and the sorting device 5, metal foreign matters are prevented from scratching workers, dust pollution caused by junked tires is reduced, automatic operation of the sorting device 5 can be automatically conducted, manual labor intensity is reduced, work efficiency is greatly improved, and production efficiency is improved.
As shown in fig. 1, a limiting plate 31 is disposed on one side of the magnetic separation device 3 away from the removing device 4, the limiting plate 31 is disposed on two sides of the width direction of the bracket 1 and above the conveyor belt device 2, and the waste tires are limited in the middle of the conveyor belt by the two opposite limiting plates 31, so that the tires can be scanned comprehensively by the magnetic separation device 3, and the accuracy of the operation of the subsequent removing device 4 is ensured. The magnetic separator 3 is a magnetic separator in the prior art, and is not important in the application, and the application is not repeated.
As shown in fig. 1 and 2, the magnetic separation device 3 is in signal control connection with the removing devices 4, removing transmission 43 is chain transmission and is arranged at two ends of the removing plates 42, removing driving 44 is connected with one of the removing transmission 43 and controls rotation of the removing transmission, the removing plates 42 are arranged along the length direction of the conveyor belt device 2, two ends of the removing plates are fixed at the outer sides of the two removing transmission 43, a processing frame 11 is further arranged below one side of the removing frame 41, and the processing frame 11 is arranged at the rear side of the support 1. The removing device 4 is started after receiving the signal of the magnetic separation device 3, and the removing drive 44 controls the removing transmission 43 to drive the removing plate 42 to move so as to sweep the junked tires with the metal foreign matters into the processing frame 11 for stacking, thereby being convenient for transferring and removing the metal foreign matters.
As shown in fig. 1 and 3, a console 6 is further disposed between the removing device 4 and the sorting device 5, the console 6 is disposed on the side of the support 1, the console 6 is in signal control connection with the sorting device 5, the console 6 includes a camera 61 and a plurality of control switches 62, and the camera 61 is disposed above the conveyor belt device 2 in an extending manner. The camera 61 shoots and records brand marks on the junked tires, the junked tires can be automatically identified and controlled to enter the corresponding material receiving frames 13 through manual identification or a program of a connecting control center, the corresponding control switch 62 is manually operated during manual identification, the motor of the classification drive 54 is rotated forwards, reversely or not, the junked tires move leftwards and rightwards or continue to move backwards and fall into different material receiving frames 13, classification operation is achieved, automatic program control can be used for comparing images according to preset conditions, and then the corresponding junked tires fall into the corresponding material receiving frames 13, and manual labor intensity is reduced.
As shown in fig. 3, 4 and 5, the classifying transmission 53 includes two rotating shafts 531 arranged in parallel, the left and right ends of each rotating shaft 531 are respectively provided with rotating teeth 532 coaxial with the rotating shafts 531, the two rotating teeth 532 on the same side of the two rotating shafts 531 are transmitted by classifying chains 533, the rotating teeth 532 on the left side are connected by one classifying chain 533 connected end to end, the rotating teeth 532 on the right side are connected by the other classifying chain 533 connected end to end, and the two classifying chains 533 synchronously move. The sorting pusher plate 52 is fixed to the sorting chains 533 at both ends, respectively, and the sorting pusher plate 52 is disposed along the longitudinal direction of the conveyor belt device 2 and arranged in an array on the sorting chains 533, and the sorting pusher plate 52 is also parallel to the rotation shaft 531. One of them rotates tooth 532 and is still connected with the classification drive 54 that controls its rotation, classification drive 54 is the rotation motor and vertical fixed in classification frame 51, is connected through classification gear train 55 between rotation tooth 532 and the classification drive 54, and classification gear train 55 includes intermeshing's first classification gear 551 and second classification gear 552, and first classification gear 551 sets up with rotation tooth 532 coaxial, and second classification gear 552 sets up with the output shaft coaxial of classification drive 54, and first classification gear 551 and second classification gear 552 axis are perpendicular and all are the bevel gear.
The classification driving 54 rotates to drive the first classification gear 551 to rotate, and the first classification gear 551 and the second classification gear 552 are bevel gears meshed with each other, so that the positioning rotation in the vertical direction is converted into the positioning rotation in the horizontal direction, the second classification gear 552 rotates to drive the meshing teeth to rotate, the classification chain 533 sleeved on the meshing teeth rolls, the classification chain 533 drives the classification pushing plate 52 to move, and the classification driving 54 drives the classification pushing plate 52 to move clockwise when rotating forward, so that the classification pushing plate 52 can push the waste tires above the conveyor belt device 2 to the side close to the console 6 and fall into the material collecting frame 13, otherwise, the classification pushing plate 52 moves anticlockwise, and the classification pushing plate 52 pushes the waste tires to the side far away from the console 6.
As shown in fig. 3 and fig. 4, the classifying chains 533 on two sides in the classifying frame 51 extend to form a supporting frame 511, the supporting frame 511 is arranged along the length direction of the classifying chains 533, the supporting frame 511 is used for fixing the classifying chains 533 to ensure the stability of the motion of the upper and lower sides of the classifying chains 533, the condition that the classifying chains 533 fall under the action of gravity is avoided, soft lubricating parts can be arranged in the supporting frame 511, the lubrication of the classifying chains 533 is increased, and the smoothness of chain transmission is improved. Two reinforcing rods 512 parallel to the rotation axis 531 are further arranged in the classifying frame 51, and the reinforcing rods 512 increase the structural strength of the classifying frame 51. The classifying push plate 52 is provided with a plurality of lightening holes 521, and the lightening holes 521 on the classifying push plate 52 are used for reducing the weight of the classifying push plate 52 to prevent the classifying push plate 52 from falling off from the rotating shaft 531, so that the safety of classifying movement is ensured.
As shown in fig. 3, 4 and 5, two opposite sides of the bracket 1 are respectively and outwardly extended with a guiding plate 12, the guiding plates 12 are correspondingly arranged below the sides of the classifying frame 51, the height of one side of the guiding plate 12 close to the bracket 1 is higher than the height of one side of the guiding plate 12 away from the bracket 1, and a receiving frame 13 is arranged below one side of the guiding plate 12 away from the bracket 1. The guiding-out plate 12 guides the junked tires to smoothly enter the corresponding material receiving frames 13 downwards along the movement of the sorting push plate 52, so that sorting operation of different brands of tires and a less known and inferior brand tires is realized, wherein the material receiving frames 13 at the tail end of the conveyor belt device 2 are main material receiving positions, the subsequent direct transfer is performed for cleaning and dicing operation, and the junked tires in the material receiving frames 13 at the two sides of the conveyor belt device 2 are stored for convenient subsequent use.
The working principle and the using method of the sizing material sorting device are that waste tires are fed through a feeding structure 7 and conveyed to a transmission belt device, the waste tires are conveyed on the transmission belt device 2, firstly, magnetic separation operation is carried out through a magnetic separation device 3, the magnetic separation device 3 is connected with a removing device 4 in a signal control mode, metal foreign matters in the waste tires are removed through the removing device 4, the waste tires without the metal foreign matters continue to be conveyed through the transmission belt device 2, then the waste tires are subjected to sorting and stacking according to different brands of marks on the waste tires through a sorting device 5, the waste tires can be divided into three types, mainly needed raw material waste tires enter a material collecting frame 13 at the tail end through a blanking structure 8, and the material collecting frames 13 at the two sides of the bracket 1 are used for collecting other brands of waste tires so as to facilitate subsequent treatment.
While the foregoing description illustrates and describes the preferred embodiments of the present utility model, as noted above, it is to be understood that the utility model is not limited to the forms disclosed herein but is not to be construed as excluding other embodiments, and that various other combinations, modifications and environments are possible and may be made within the scope of the inventive concepts described herein, either by way of the foregoing teachings or by those of skill or knowledge of the relevant art. And that modifications and variations which do not depart from the spirit and scope of the utility model are intended to be within the scope of the appended claims.