CN222787024U - A high-efficiency cooling and molding device for plant meat production - Google Patents
A high-efficiency cooling and molding device for plant meat production Download PDFInfo
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- CN222787024U CN222787024U CN202421666512.7U CN202421666512U CN222787024U CN 222787024 U CN222787024 U CN 222787024U CN 202421666512 U CN202421666512 U CN 202421666512U CN 222787024 U CN222787024 U CN 222787024U
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Abstract
本实用新型涉及食品机械加工技术领域，特别涉及一种植物肉生产用高效冷却成型装置，包括：模具单体、卡箍和内管，所述模具单体中设有内管，内管的两端均穿出至模具单体的外部，模具单体内设有冷却结构，以对内管进行降温，多个内管之间串联设置，两个内管的连接处设有卡箍，一个模具单体的内管端部与挤压机的输出端连接，设置多个模具单体，将多个模具单体中的内管相互串联，当完成对物料的加工后，可将串联的多个模具单体进行拆除，逐个的对残余物料进行清除，降低清理难度，节省清理时间，同时避免使用电锤或其他工具将物料清除时造成对模具单体的损伤。
The utility model relates to the technical field of food mechanical processing, and in particular to a high-efficiency cooling and molding device for plant meat production, comprising: a mold monomer, a clamp and an inner tube, wherein the mold monomer is provided with an inner tube, both ends of the inner tube are passed through to the outside of the mold monomer, a cooling structure is provided in the mold monomer to cool the inner tube, a plurality of inner tubes are arranged in series, a clamp is provided at the connection between two inner tubes, an inner tube end of a mold monomer is connected to an output end of an extruder, a plurality of mold monomers are arranged, and the inner tubes in the plurality of mold monomers are connected in series with each other. After the processing of the material is completed, the plurality of mold monomers in series can be dismantled, and the residual materials can be cleared one by one, thereby reducing the cleaning difficulty, saving the cleaning time, and avoiding the damage to the mold monomer caused by using an electric hammer or other tools to clear the material.
Description
Technical Field
The utility model relates to the technical field of food machining, in particular to a high-efficiency cooling forming device for producing vegetable meat.
Background
Research, development and production of vegetable meat have been raised worldwide, and the devices for producing vegetable meat are various, and single screw extruders or twin screw extruders are still mainly used at present. The single screw extruder and the double screw extruder are not separated from the die during production. The plant meat produced by the extruder is divided into a puffed type plant meat and a non-puffed type plant meat, when the non-puffed type plant meat is produced, the temperature of materials in the extruder can reach 200 ℃, the materials are in a flowable molten state, and when the materials pass through a die, the materials need to be cooled to obtain a molded solid product. The current mould that uses, feed inlet links to each other with the extruder, and inside is pipe or side pipe, and the mould outside sets up the clamp cover, and the cold water flows in the clamp cover, can cool down for the inner tube, makes the product shaping. During production, the temperature and pressure in the die are higher, the fluidity of the material is better, and the material can smoothly pass through the die. After the production is finished, residual materials exist in the die, the die is required to be disassembled, and then the materials which are changed into a solidification state are removed.
However, when the existing mold is used for removing solidified materials, the residual materials are accumulated in the mold and are difficult to remove due to the fact that the mold is long, and the materials are usually removed by an electric hammer or other tools, so that time and labor are wasted, and damage can be caused to the mold.
Disclosure of utility model
The utility model aims to provide a high-efficiency cooling forming device for producing plant meat, which aims to solve the problem in the background technology.
In order to achieve the purpose, the utility model provides the efficient cooling and forming device for producing the plant meat, which comprises a die single body, a clamp and an inner tube, wherein the inner tube is arranged in the die single body, both ends of the inner tube penetrate out of the die single body, a cooling structure is arranged in the die single body so as to cool the inner tube, a plurality of inner tubes are arranged in series, the clamp is arranged at the joint of the two inner tubes, and the end part of the inner tube of one die single body is connected with the output end of an extruder.
Preferably, the die monomer comprises an upper half body, a lower half body, an upper semicircular pipe and a lower semicircular pipe, wherein the upper semicircular pipe is embedded in the bottom surface of the upper half body, two ends of the upper semicircular pipe are arranged outside the upper half body, the lower semicircular pipe is embedded in the top surface of the lower half body, the bottom surface of the upper half body is in contact fit with the top surface of the lower half body, and the upper semicircular pipe and the lower semicircular pipe are mutually matched to form an inner pipe.
Preferably, the upper half body is provided with a plurality of mounting holes, the lower half body is provided with a plurality of screw holes, each mounting hole is respectively and coaxially arranged with one screw hole, the screw holes are internally connected with threaded parts of bolts in a threaded manner, the mounting holes are in plug-in fit with the bolts, and the bottom ends of nuts of the bolts are in contact fit with the top surface of the upper half body.
Preferably, a cooling cavity is formed in each of the upper half body and the lower half body.
Preferably, the cooling structure comprises a water outlet, a water inlet tank, a water inlet and a water outlet tank, wherein the water outlet is formed in the top of the cooling cavity of the upper half body, the water inlet tank is formed in the bottom of the cooling cavity of the upper half body, the water inlet tank is communicated with the water outlet tank, the water outlet tank is formed in the top of the cooling cavity of the lower half body, and the water inlet is formed in the bottom of the cooling cavity of the lower half body.
Preferably, the cooling device also comprises a water circulation pipeline, wherein the end part of the water circulation pipeline is connected with a water outlet in the cooling structure, a thermostat is arranged on the water circulation pipeline, and the other end of the water circulation pipeline is connected with a water inlet in the cooling structure.
Preferably, the water circulation pipeline is mounted on a bracket.
Preferably, the thermostat is mounted on a bracket.
Preferably, the die unit is mounted on a bracket.
Preferably, a plurality of guide wheels are arranged at the bottom end of the support.
The beneficial effects of the utility model are as follows:
1. Arranging a plurality of die monomers, connecting inner pipes in the die monomers in series, dismantling the die monomers in series after finishing processing materials, cleaning residual materials one by one, reducing cleaning difficulty, saving cleaning time, and avoiding damage to the die monomers caused by cleaning the materials by using an electric hammer or other tools;
2. Simultaneously, after the material is cooled, the material is shaped in the inner pipe, at the moment, the bolt can be reversely screwed, the upper half body is taken down from the lower half body, the state of the material is observed, and the complete data of the material are obtained;
3. A cooling mechanism is arranged on each die monomer, so that each die monomer can be cooled freely according to the pertinence of actual conditions;
4. The constant temperature machine is arranged to circulate the cooling water, so that the duration of the cooling state is ensured, and meanwhile, the waste of the cooling water is avoided.
Drawings
FIG. 1 is a schematic diagram of a connection relationship between a plurality of mold units according to the present utility model;
FIG. 2 is a schematic diagram of a die monomer structure according to the present utility model;
FIG. 3 is a schematic diagram of the upper half of the present utility model;
FIG. 4 is a schematic view of the lower half of the present utility model;
FIG. 5 is a schematic diagram of the mounting relationship between the bracket and the mold unit according to the present utility model.
In the figure, a die unit 11, a clamp 12, an inner pipe 13, a water outlet 21, an upper semicircular pipe 22, a water inlet groove 23, a water inlet 24, a lower semicircular pipe 25, a water outlet groove 26, bolts 27, screw holes 28, a water circulation pipeline 31, a thermostat 32 and a bracket 33 are shown.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by one of ordinary skill in the art without inventive faculty, are intended to be within the scope of the present utility model, based on the embodiments of the present utility model.
In the description of the present utility model, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-5, the efficient cooling and forming device for producing plant meat comprises a die single body 11, a clamp 12 and an inner tube 13, wherein the inner tube 13 is arranged in the die single body 11, both ends of the inner tube 13 penetrate out of the die single body 11, a cooling structure is arranged in the die single body 11 to cool the inner tube 13, a plurality of inner tubes 13 are arranged in series, the clamp 12 is arranged at the joint of the two inner tubes 13, and the end part of the inner tube 13 of one die single body 11 is connected with the output end of an extruder.
The principle and beneficial effect of above-mentioned scheme are:
One end of an inner pipe 13 on one die monomer 11 is connected with the output end of an extruder, the extruder is in the LTS-K65 type, the other end of the inner pipe 13 is connected with the end parts of the inner pipes 13 on other die monomers, the inner pipes 13 are connected in series to form a pipeline, a clamp 12 is used for fixing the joint of the two inner pipes 13, water is supplied to a cooling structure, then the extruder is started to input extruded materials into the pipeline, the materials are shaped through the pipeline, a cooling mechanism simultaneously cools the die monomers 11 and the materials, finally the cooled and shaped materials are output and collected through the inner pipe 13 far away from the extruder, the die monomers 11 are arranged, the inner pipes 13 in the die monomers 11 are connected in series, after the processing of the materials is finished, the die monomers 11 connected in series can be removed one by one, the residual materials are removed one by one, the cleaning difficulty is reduced, the cleaning time is saved, meanwhile, the damage of the die monomers 11 caused when the materials are removed by using an electric hammer or other tools is avoided, the end parts of the two inner pipes 13 which are contacted by the clamp 12 are reinforced, and the leakage phenomenon is avoided in the material conveying process.
Referring to fig. 1-5, the die unit 11 comprises an upper half body, a lower half body, an upper semicircular tube 22 and a lower semicircular tube 25, wherein the upper semicircular tube 22 is embedded in the bottom surface of the upper half body, two ends of the upper semicircular tube 22 are arranged outside the upper half body, the lower semicircular tube 25 is embedded in the top surface of the lower half body, the bottom surface of the upper half body is in contact fit with the top surface of the lower half body, and the upper semicircular tube 22 and the lower semicircular tube 25 are mutually matched to form the inner tube 13.
The principle and beneficial effect of above-mentioned scheme are:
The upper semicircular tube 22 is embedded in the bottom surface of the upper half body, the lower semicircular tube 25 is embedded in the top surface of the lower half body, the upper semicircular tube 22 and the lower semicircular tube 25 form the inner tube 13, the bottom surface of the upper half body is in contact fit with the top surface of the lower half body, when the die unit 11 is required to be cleaned, the upper half body and the lower half body can be opened, and meanwhile, the upper semicircular tube 22 and the lower semicircular tube 25 are opened, so that the cleaning difficulty in the structure is further reduced.
Referring to fig. 1-5, the upper half body is provided with a plurality of mounting holes, the lower half body is provided with a plurality of screw holes 28, each mounting hole is coaxially arranged with one screw hole 28, the screw holes 28 are internally connected with threaded parts of bolts 27 in a threaded manner, the mounting holes are in plug-in fit with the bolts 27, and the bottom ends of nuts of the bolts 27 are in contact fit with the top surface of the upper half body.
The principle and beneficial effect of above-mentioned scheme are:
When the die unit 11 is installed, the bolts 27 are inserted into the installation holes, after the bolts 27 are coaxially adjusted to the screw holes 28, the nuts are turned by using a spanner until the bottom surfaces of the nuts are in contact fit with the top surfaces of the upper half bodies, screwing of the bolts 27 is finished, the upper half bodies and the lower half bodies are fastened by arranging the bolts 27, stability of the upper half bodies and the lower half bodies after installation is improved, meanwhile, after the materials are cooled, the materials are shaped in the inner tube 13, at the moment, the bolts 27 can be reversely screwed, the upper half bodies are taken down from the lower half bodies, states of the materials are observed, and the materials are observed, so that complete data of the materials are obtained.
In the fourth embodiment, referring to fig. 1-5, a cooling cavity is formed in each of the upper half body and the lower half body.
The principle and beneficial effect of above-mentioned scheme are:
A cooling cavity is respectively arranged in the upper half body and the lower half body, and the arrangement of the cooling cavity can reduce the overall weight of the die single body 11.
Referring to fig. 1-5, the cooling structure comprises a water outlet 21, a water inlet groove 23, a water inlet 24 and a water outlet groove 26, wherein the water outlet 21 is formed in the top of the cooling cavity of the upper half, the water inlet groove 23 is formed in the bottom of the cooling cavity of the upper half, the water inlet groove 23 is communicated with the water outlet groove 26, the water outlet groove 26 is formed in the top of the cooling cavity of the lower half, and the water inlet 24 is formed in the bottom of the cooling cavity of the lower half.
The principle and beneficial effect of above-mentioned scheme are:
When the material is extruded, cooling water is injected through the water inlet 24 and enters the cooling cavity of the lower half body, the cooling water enters the water inlet groove 23 in the cooling cavity of the upper half body through the water outlet groove 26 in the cooling cavity of the lower half body, then flows out through the water outlet 21 of the cooling cavity on the upper half body, and the cooling water absorbs the heat of the die monomers 11 during working in the process of flowing into the cooling cavity of the lower half body and flowing out of the cooling cavity of the upper half body, and a cooling mechanism is arranged on each die monomer 11, so that each die monomer 11 can be cooled according to practical conditions in a targeted and free mode.
In the sixth embodiment, referring to fig. 1-5, the cooling device further comprises a water circulation pipeline 31, wherein the end part of the water circulation pipeline 31 is connected with the water outlet 21 in the cooling structure, a thermostat 32 is arranged on the water circulation pipeline 31, and the other end of the water circulation pipeline 31 is connected with the water inlet 24 in the cooling structure.
The principle and beneficial effect of above-mentioned scheme are:
When the mold monomer 11 needs to be cooled, the thermostat 32 is started, the specific model of the thermostat 32 is BJ-LS10072F, cooling water in the water circulation pipeline 31 is circulated, the cooling water input into the water inlet 24 is always in a low-temperature state, the cooling state of the mold monomer 11 is maintained, the thermostat 32 is arranged to circulate the cooling water, the duration of the cooling state is ensured, and meanwhile, the waste of the cooling water is avoided.
Embodiment seven referring to fig. 1 to 5, the water circulation line 31 is mounted on a bracket 33.
The thermostat 32 is mounted on a bracket 33.
The die unit 11 is mounted on a bracket 33.
The principle and beneficial effect of above-mentioned scheme are:
The die unit 11, the water circulation pipeline 31 and the thermostat 32 are arranged on the bracket 33, so that the stability of the device during operation is improved.
Embodiment eight referring to fig. 1-5, a plurality of guide wheels are mounted at the bottom end of the support 33.
The principle and beneficial effect of above-mentioned scheme are:
The bottom end of the bracket 33 is provided with a plurality of guide wheels which can move, so that the extruder, the die single body 11, the water circulation pipeline 31 and the thermostat 32 can be overhauled and maintained conveniently.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims (10)
1. The efficient cooling and forming device for the plant meat production is characterized by comprising a die monomer (11), a clamp (12) and an inner pipe (13), wherein the inner pipe (13) is arranged in the die monomer (11), both ends of the inner pipe (13) penetrate out of the die monomer (11), a cooling structure is arranged in the die monomer (11) to cool the inner pipe (13), a plurality of inner pipes (13) are connected in series, the clamp (12) is arranged at the joint of the two inner pipes (13), and the end part of the inner pipe (13) of one die monomer (11) is connected with the output end of an extruder.
2. The efficient cooling and forming device for producing plant meat according to claim 1, wherein the die unit (11) comprises an upper half body, a lower semicircular tube (25) and an upper semicircular tube (22), wherein the upper semicircular tube (22) is embedded in the bottom surface of the upper half body, two ends of the upper semicircular tube (22) are arranged outside the upper half body, the lower semicircular tube (25) is embedded in the top surface of the lower half body, the bottom surface of the upper half body is in contact fit with the top surface of the lower half body, and the upper semicircular tube (22) and the lower semicircular tube (25) are mutually matched to form the inner tube (13).
3. The efficient cooling and forming device for producing plant meat according to claim 2, wherein the upper half body is provided with a plurality of mounting holes, the lower half body is provided with a plurality of screw holes (28), each mounting hole is coaxially arranged with one screw hole (28), the screw holes (28) are internally connected with threaded parts of bolts (27) in a threaded manner, the mounting holes are in plug-in fit with the bolts (27), and the bottom ends of nuts of the bolts (27) are in contact fit with the top surface of the upper half body.
4. The efficient cooling and molding device for vegetable meat production according to claim 3, wherein a cooling cavity is formed in each of the upper half body and the lower half body.
5. The efficient cooling and forming device for plant meat production according to claim 4, wherein the cooling structure comprises a water outlet (21), a water inlet groove (23), a water inlet (24) and a water outlet groove (26), the water outlet (21) is formed in the top of the cooling cavity of the upper half, the water inlet groove (23) is formed in the bottom of the cooling cavity of the upper half, the water inlet groove (23) is communicated with the water outlet groove (26), the water outlet groove (26) is formed in the top of the cooling cavity of the lower half, and the water inlet (24) is formed in the bottom of the cooling cavity of the lower half.
6. The efficient cooling and forming device for plant meat production according to claim 5, further comprising a water circulation pipeline (31), wherein the end part of the water circulation pipeline (31) is connected with a water outlet (21) in the cooling structure, a thermostat (32) is arranged on the water circulation pipeline (31), and the other end of the water circulation pipeline (31) is connected with a water inlet (24) in the cooling structure.
7. The efficient cooling and molding apparatus for plant meat production as set forth in claim 6, wherein the water circulation pipe (31) is mounted on a bracket (33).
8. The efficient cooling and molding device for vegetable meat production according to claim 7, wherein the thermostat (32) is mounted on a bracket (33).
9. The efficient cooling and molding apparatus for plant meat production as set forth in claim 8, wherein the mold unit (11) is mounted on a bracket (33).
10. The efficient cooling and molding device for vegetable meat production as set forth in claim 9, wherein a plurality of guide wheels are installed at the bottom end of the bracket (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421666512.7U CN222787024U (en) | 2024-07-15 | 2024-07-15 | A high-efficiency cooling and molding device for plant meat production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421666512.7U CN222787024U (en) | 2024-07-15 | 2024-07-15 | A high-efficiency cooling and molding device for plant meat production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222787024U true CN222787024U (en) | 2025-04-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421666512.7U Active CN222787024U (en) | 2024-07-15 | 2024-07-15 | A high-efficiency cooling and molding device for plant meat production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222787024U (en) |
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- 2024-07-15 CN CN202421666512.7U patent/CN222787024U/en active Active
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