CN222783911U

CN222783911U - Automatic cleaning structure of tunnel kiln car

Info

Publication number: CN222783911U
Application number: CN202421140594.1U
Authority: CN
Inventors: 王嘉楠; 陈晶晶; 吴伟英; 辛英杰
Original assignee: Zhengzhou Tongda Refractory Co ltd
Current assignee: Zhengzhou Tongda Refractory Co ltd
Priority date: 2024-05-23
Filing date: 2024-05-23
Publication date: 2025-04-22
Anticipated expiration: 2034-05-23

Abstract

The utility model discloses an automatic cleaning structure of a tunnel kiln car, which comprises a device body, wherein a chain wheel is arranged in the device body through a conveying roller, a conveying motor is arranged at the end part of the conveying roller, a conveying chain is arranged on the surface of the chain wheel, a cleaning brush is arranged on the surface of the conveying chain, a water cavity is formed in the device body, water is filled in the water cavity, and a booster pump is arranged on the side surface of the device body. When the cleaning device is used for cleaning, the kiln car is gradually moved to the lower part of the cleaning device, then the booster pump and the conveying motor are started, the booster pump pumps water in the water cavity into the L-shaped shunt pipe and sprays the water in the surface of the kiln car through the shower nozzle, the purpose of dust fall is achieved, the conveying motor drives the chain wheel through the conveying roller, and the cleaning brush is driven under the action of the chain wheel and the conveying chain to clean powder slag on the surface of the kiln car.

Description

Automatic cleaning structure of tunnel kiln car

Technical Field

The utility model relates to the technical field of cleaning devices, in particular to an automatic cleaning structure for a tunnel kiln car.

Background

The kiln car is equipment for carrying rotary blanks or tile blanks to perform roasting operation in a tunnel, is also the most main accessory equipment of the tunnel kiln, dust, particles, slag and the like can be accumulated on the table surface of the kiln car in long-term use, if the accumulated dust and large-block slag cannot be removed timely and effectively, the subsequent normal production rhythm can be seriously hindered, the subsequent object placement on the table surface of the kiln car is influenced, and the stability of the object placement on the table surface of the kiln car is also influenced.

According to the search, the publication number is CN202221058904.6, the kiln car cleaning device comprises a frame body arranged above a kiln car, a lifting mechanism and a transverse sliding mechanism are arranged on the frame body, the lifting mechanism comprises a supporting plate and an electro-hydraulic push rod, two sides of the supporting plate are slidably connected to the frame body, the transverse sliding mechanism comprises a driving motor, a gear set and a transverse plate, the transverse plate is slidably connected to the lower portion of the supporting plate, an output shaft of the driving motor penetrates through the supporting plate to be connected with a driving gear of the gear set, and a cleaning rolling brush is arranged below the transverse plate. The support plate moves up and down in the frame body through the electro-hydraulic push rod, the support plate drives the cleaning rolling brush below the transverse plate to move up and down, the kiln car runs below the frame body, the gear set is driven by the driving motor to rotate, the gear set drives the rack to move transversely, the cleaning rolling brush is further driven to move transversely on the upper end face of the kiln car, cleaning is achieved, the collecting shovel is further arranged below the support plate and used for collecting dust particles cleaned by the cleaning rolling brush, and compared with manual cleaning, the working efficiency is improved.

The prior art has the following problems:

Said utility model is characterized by that the dust-collecting device is far from the rolling brush body, so that it is difficult to implement complete dust-collecting operation for dust in the air, and can affect the health of working personnel to a certain extent.

For this reason, we propose a tunnel kiln car automatically cleaning structure to solve above-mentioned drawback.

Disclosure of utility model

The utility model aims to solve the defects that dust collection operation is difficult to be carried out on dust in drifting air completely when a dust collection device in the prior art is far away from a rolling brush body and the health of workers can be influenced to a certain extent, and provides an automatic cleaning structure for a tunnel kiln car.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

The utility model provides an automatic structure of cleaning of tunnel kiln car, includes the device body, the sprocket is installed through the transfer roller to the inside of device body, and the end mounting of transfer roller has the conveying motor, the surface of sprocket is provided with the conveying chain, the surface of conveying chain is provided with the brush cleaner, the water cavity has been seted up to the inside of device body, and the inside of water cavity is filled with water, the side surface of device body is provided with the booster pump, the inlet end of booster pump link up and extends to the water cavity inside through the pipeline, the outlet end of booster pump has L type shunt tubes through the pipe connection, the lower surface of L type shunt tubes is provided with the gondola water faucet.

Preferably, the inner top surface of the device body is provided with a high-pressure spray head, the high-pressure spray head is arranged on the lower surface of the L-shaped shunt tube, the side surface of the device body is provided with a servo motor, the servo motor is provided with a fixed roller through a coupler, and the surface of the fixed roller is provided with a striking rod.

Preferably, the shower nozzle is provided with a plurality of, and is a plurality of the shower nozzle is along the equidistance setting of conveying chain trend, the high pressure shower nozzle is provided with a plurality of, a plurality of the high pressure shower nozzle with fixed roller parallel arrangement.

Preferably, an auxiliary roller is arranged on the inner side surface of the device body, and the auxiliary roller is attached to the conveying chain.

Preferably, a filter screen is arranged in the water cavity.

Preferably, the side surface of the device body is provided with a control panel.

Compared with the prior art, the utility model has the beneficial effects that;

(1) According to the utility model, the device body, the conveying roller, the conveying motor, the conveying chain, the cleaning brush, the water cavity, the booster pump, the L-shaped shunt pipe and the shower nozzle are arranged, when the kiln car is cleaned, the kiln car is gradually moved to the lower part of the cleaning device, then the booster pump and the conveying motor are started, the booster pump pumps water in the water cavity into the L-shaped shunt pipe and sprays the water into the surface of the kiln car through the shower nozzle, the purpose of dust fall is achieved, and the conveying motor drives the chain wheel through the conveying roller and drives the cleaning brush under the action of the chain wheel and the conveying chain to clean powder slag on the surface of the kiln car.

(2) According to the utility model, the high-pressure spray head, the L-shaped shunt pipe, the servo motor, the fixed roller and the striking rod are arranged, in the cleaning process, the servo motor is started to drive the fixed roller and the striking rod to strike and remove dust on the cleaning brush, so that the cleaning brush is kept clean, the cleaning brush can conveniently perform secondary cleaning operation on the surface of a kiln car, and the high-pressure spray head is arranged to flush the cleaning brush by utilizing high-speed water flow impact, so that the cleaning brush is further ensured to be tidy.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments will be briefly described below.

Fig. 1 is a schematic structural diagram of an automatic cleaning structure for a tunnel kiln car;

Fig. 2 is a schematic diagram of an internal structure of an automatic cleaning structure of a tunnel kiln car according to the present utility model;

Fig. 3 is a schematic top view of an automatic cleaning structure for a tunnel kiln car according to the present utility model.

Legend description:

1. A device body; 2, a chain wheel, 3, a conveying chain, 4, a cleaning brush, 5, a conveying motor, 6, an auxiliary roller, 7, a water cavity, 8, a filter screen, 9, a booster pump, 10, a high-pressure spray head, 11, a shower spray head, 12, an L-shaped shunt pipe, 13, a servo motor, 14, a control panel, 15, a fixed roller, 16 and a striking rod.

Detailed Description

The objects, technical solutions and advantages of the present utility model will become more apparent by the following detailed description of the present utility model with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the utility model. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present utility model.

Referring to fig. 1-3, an automatic cleaning structure for a tunnel kiln car comprises a device body 1, wherein a sprocket 2 is installed in the device body 1 through a conveying roller, a conveying motor 5 is installed at the end of the conveying roller, a conveying chain 3 is arranged on the surface of the sprocket 2, a cleaning brush 4 is arranged on the surface of the conveying chain 3, a water cavity 7 is formed in the device body 1, water is filled in the water cavity 7, a booster pump 9 is arranged on the side surface of the device body 1, the water inlet end of the booster pump 9 penetrates through a pipeline and extends into the water cavity 7, an L-shaped shunt pipe 12 is connected to the water outlet end of the booster pump 9 through a pipeline, and a sprinkler 11 is arranged on the lower surface of the L-shaped shunt pipe 12.

In the embodiment, when the kiln car is cleaned, the kiln car is gradually moved to the lower part of the cleaning device, and then the booster pump 9 and the conveying motor 5 are started, the booster pump 9 pumps water in the water cavity 7 into the L-shaped shunt pipe 12 and sprays the water on the surface of the kiln car through the shower nozzle 11, so that the purpose of dust fall is achieved, and the conveying motor 5 drives the chain wheel 2 through the conveying roller and drives the cleaning brush 4 under the action of the chain wheel 2 and the conveying chain 3 to clean powder slag on the surface of the kiln car.

Specifically, the inner top surface of the device body 1 is provided with a high-pressure spray head 10, the high-pressure spray head 10 is mounted on the lower surface of the L-shaped shunt tube 12, the side surface of the device body 1 is provided with a servo motor 13, the servo motor 13 is provided with a fixed roller 15 through a coupler, and the surface of the fixed roller 15 is provided with a striking rod 16.

In the embodiment, in the cleaning process, the servo motor 13 is started to drive the fixed roller 15 and the striking rod 16 to strike and remove dust on the cleaning brush 4, so that the cleaning brush 4 is kept clean, the cleaning brush 4 can perform secondary cleaning operation on the surface of the kiln car, and the high-pressure spray head 10 is arranged to flush the cleaning brush 4 by utilizing high-speed water flow impact, so that the cleaning brush 4 is further ensured to be tidy.

Specifically, the shower heads 11 are provided in plural, the shower heads 11 are provided in equal distance along the direction of the conveying chain 3, the high-pressure shower heads 10 are provided in plural, and the high-pressure shower heads 10 are provided in parallel with the fixed roller 15.

In the embodiment, a plurality of shower nozzles 11 can be sprayed on the surface of a kiln car comprehensively, and a plurality of high-pressure shower nozzles 10 can impact water on the cleaning brush 4 comprehensively.

Specifically, the inner side surface of the device body 1 is provided with an auxiliary roller 6, and the auxiliary roller 6 is attached to the conveyor chain 3.

In the embodiment, the auxiliary roller 6 is arranged to assist and support the conveying chain 3, so that the cleaning brush 4 is favorably attached to the surface of the kiln car.

Specifically, a filter screen 8 is arranged in the water cavity 7.

In the embodiment, the filter screen 8 is arranged for filtering and separating dust and water after cleaning. Thereby recycling the water.

Specifically, the side surface of the apparatus body 1 is provided with a control panel 14.

In this embodiment, the control panel 14 is provided for controlling the cleaning device, and the control circuit of the control panel 14 can be implemented by simple programming by a person skilled in the art, and is only used and not modified, so that the control mode and circuit connection will not be described in detail.

The cleaning device comprises a cleaning device, a booster pump 9, a conveying motor 5, a water pump 9, a sprinkler head 11, a conveying motor 5, a chain wheel 2, a cleaning brush 4, a cleaning environment and a cleaning environment, wherein the kiln car is gradually moved to the lower part of the cleaning device during cleaning operation, and then the booster pump 9 pumps water in a water cavity 7 into an L-shaped shunt pipe 12; in the cleaning process, the servo motor 13 is started to drive the fixed roller 15 and the striking rod 16 to strike and remove dust on the cleaning brush 4, so that the cleaning brush 4 is kept clean, the cleaning brush 4 can perform secondary cleaning operation on the surface of a kiln car, the high-pressure spray head 10 is arranged, the cleaning brush 4 is flushed by high-speed water flow impact, and the cleanliness of the cleaning brush 4 is further ensured.

It is to be understood that the above-described embodiments of the present utility model are merely illustrative of or explanation of the principles of the present utility model and are in no way limiting of the utility model. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the scope of the present utility model. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.

Claims

1. The utility model provides an automatic structure of cleaning of tunnel kiln car, includes device body (1), its characterized in that, sprocket (2) are installed through the transfer roller to the inside of device body (1), and transfer motor (5) are installed to the tip of transfer roller, the surface of sprocket (2) is provided with conveying chain (3), the surface of conveying chain (3) is provided with cleaning brush (4), water cavity (7) have been seted up to the inside of device body (1), and the inside of water cavity (7) is filled with water, the side surface of device body (1) is provided with booster pump (9), the water inlet end of booster pump (9) link up and extends to inside water cavity (7) through the pipeline, the water outlet end of booster pump (9) has L type shunt tubes (12) through the pipe connection, the lower surface of L type shunt tubes (12) is provided with gondola water faucet (11).

2. The automatic cleaning structure of tunnel kiln car according to claim 1, wherein the inner top surface of the device body (1) is provided with a high-pressure spray head (10), the high-pressure spray head (10) is installed on the lower surface of the L-shaped shunt tube (12), the side surface of the device body (1) is provided with a servo motor (13), the servo motor (13) is provided with a fixed roller (15) through a coupler, and the surface of the fixed roller (15) is provided with a striking rod (16).

3. The automatic cleaning structure of tunnel kiln car according to claim 2, wherein a plurality of shower nozzles (11) are provided, a plurality of shower nozzles (11) are equidistantly arranged along the direction of the conveying chain (3), a plurality of high-pressure nozzles (10) are provided, and a plurality of high-pressure nozzles (10) are arranged in parallel with the fixed roller (15).

4. The automatic cleaning structure of tunnel kiln car according to claim 1, wherein an auxiliary roller (6) is arranged on the inner side surface of the device body (1), and the auxiliary roller (6) is attached to the conveying chain (3).

5. The automatic cleaning structure of the tunnel kiln car according to claim 1, wherein a filter screen (8) is arranged in the water cavity (7).

6. The automatic cleaning structure of tunnel kiln car according to claim 1, characterized in that the side surface of the device body (1) is provided with a control panel (14).