Closed gear box uncoiler
Technical Field
The utility model relates to the technical field of uncoiling equipment, in particular to a closed gearbox uncoiler.
Background
The uncoiler is special equipment designed for leveling metal plates, and has the main functions of leveling the steel plates and uneven plates, and can flexibly arrange uncoiling, leveling and shearing production lines and other plate product production lines according to actual requirements so as to meet the production requirements of different industries. The equipment is widely applied to the fields of machinery, vehicles, metal products, household appliances, steel structures and ornaments, and provides an efficient and accurate plate leveling solution for various industries.
The existing uncoiler is driven by a chain, so that uncoiling, shearing, forming and other operations are realized. The chain transmission has the advantages of simple structure, reliable transmission and convenient maintenance, and is widely applied to uncoilers.
The uncoiler existing in the market at present mainly depends on a chain to realize a transmission function, but in the actual running process, the stability performance is not ideal. In addition, the manufacturing cost of the device is relatively high, the production cost and market pressure are increased, and a closed gearbox uncoiler is provided for solving the problems.
Disclosure of utility model
In order to make up for the defects, the utility model provides a closed gearbox uncoiler, which aims to solve the problems that the uncoiler in the prior art is driven by a chain, is not stable enough in the running process and the manufacturing cost of the device is high.
In order to achieve the purpose, the technical scheme is that the closed gearbox uncoiler comprises a base, wherein an operation table is fixedly connected to the top of the base, an operation box is fixedly connected to the top of the operation table, a servo motor is fixedly connected to the right side of the operation box, the output end of the servo motor penetrates through the right side of the operation box and is fixedly connected with a first gear shaft, a second gear shaft is connected to the outer wall of the first gear shaft in a meshed mode, a rotating shaft is fixedly connected to the inside of the operation table, the rotating shaft is connected with the second gear shaft through a connecting belt, a plurality of supporting blocks are fixedly connected to the outer wall of the rotating shaft, sector plates are rotatably connected to the far sides of the supporting blocks, a positioning plate is fixedly connected to the left end of the rotating shaft, a mounting seat is fixedly connected to the right end of the rotating shaft, and a cylinder is mounted on the right side of the mounting seat.
As a further description of the above technical solution:
The front side fixedly connected with brace table of operation panel, the top fixedly connected with backup pad of brace table, the top of backup pad rotates and is connected with the commentaries on classics board, the rear end of commentaries on classics board rotates and is connected with runner one, the top of commentaries on classics board rotates and is connected with runner two, be connected through the drive belt between runner one and the runner two, the top of brace table rotates and is connected with the telescopic link, the output of telescopic link rotates and connects the bottom at the commentaries on classics board.
As a further description of the above technical solution:
the outer wall of axis of rotation all is provided with a plurality of bolster, and a plurality of the inside at the operation panel is all installed to the looks one side that keeps away from of bolster.
As a further description of the above technical solution:
the outer wall of the sector plate is fixedly connected with a limiting block.
As a further description of the above technical solution:
And the top of the servo motor is fixedly connected with a hanging ring.
As a further description of the above technical solution:
the front side of the servo motor is fixedly connected with a controller.
As a further description of the above technical solution:
The top four corners of base all fixedly connected with set square, a plurality of all fixed connection is in the left and right sides of operation panel between the adjacent of set square.
As a further description of the above technical solution:
The rear side of base all fixedly connected with fixed plate.
The utility model has the following beneficial effects:
1. According to the utility model, the servo motor drives the gear shaft I to rotate, the gear shaft II and the connecting belt drive the rotating shaft to rotate, the supporting block and the sector plates are fixed on the rotating shaft, uncoiling is realized, the positioning plate ensures the stability of the plates, the cylinder on the mounting seat fine-adjusts the sector plates to adapt to plates with different thicknesses, the limiting block limits the maximum opening of the sector plates, and the flatness and the precision of the plates are ensured, so that the overall stability of the device can be improved.
2. In the utility model, the rear end of the rotating plate connected to the supporting plate is provided with the first rotating wheel, the top of the supporting plate is provided with the second rotating wheel which is connected through the transmission belt, the first rotating wheel drives the second rotating wheel to rotate when rotating so as to enable the rotating plate to rotate, and the supporting table is provided with the telescopic rod which can adjust the bottom position of the rotating plate, so that the rotating speed of the telescopic rod and the rotating wheel can be adjusted as required, different tasks are adapted, and the production cost is saved.
Drawings
FIG. 1 is a front view of a closed gearbox uncoiler in accordance with the present utility model;
FIG. 2 is a top view of a closed gearbox uncoiler according to the present utility model;
fig. 3 is a right side view of a closed gearbox uncoiler according to the present utility model.
Legend description:
1. The device comprises a base, 2, an operation table, 3, an operation box, 4, a servo motor, 5, a first gear shaft, 6, a second gear shaft, 7, a connecting belt, 8, a rotating shaft, 9, a sector plate, 10, a supporting block, 11, a locating plate, 12, a buffer piece, 13, a limiting block, 14, a hanging ring, 15, a controller, 16, a cylinder, 17, a mounting seat, 18, a supporting table, 19, a telescopic rod, 20, a supporting plate, 21, a rotating plate, 22, a first rotating wheel, 23, a second rotating wheel, 24, a driving belt, 25, a triangular plate, 26 and a fixing plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, 2 and 3, the closed gearbox uncoiler comprises a base 1, wherein an operation table 2 is fixedly connected to the top of the base 1, an operation box 3 is fixedly connected to the top of the operation table 2, a servo motor 4 is fixedly connected to the right side of the operation box 3, an output end of the servo motor 4 penetrates through the right side of the operation box 3 and is fixedly connected with a first gear shaft 5, a second gear shaft 6 is connected to the outer wall of the first gear shaft 5 in a meshed manner, a rotating shaft 8 is fixedly connected to the inside of the operation table 2, the rotating shaft 8 and the second gear shaft 6 are connected through a connecting belt 7, a plurality of supporting blocks 10 are fixedly connected to the outer wall of the rotating shaft 8, a sector plate 9 is rotatably connected to the far side of each supporting block 10, a positioning plate 11 is fixedly connected to the left end of the rotating shaft 8, a mounting seat 17 is fixedly connected to the right side of the rotating shaft 8, a cylinder 16 is mounted on the right side of the mounting seat 17, a plurality of buffer members 12 are arranged on the outer wall of the rotating shaft 8, the far side of each buffer member 12 is mounted inside the operation table 2, and a limiting block 13 is fixedly connected to the outer wall of the sector plate 9.
In particular, the base 1 acts as a stable support for the unwinder, bearing the weight of the whole device. The top of the base 1 is fixedly connected with an operation table 2, and the operation table 2 is used as a control center of the uncoiler, so that a convenient operation environment is provided for operators. The top of the operation desk 2 is fixedly connected with an operation box 3, a control system and electrical elements of the uncoiler are concentrated in the operation box 3, necessary guarantee is provided for the operation of equipment, a servo motor 4 is fixedly connected to the right side of the operation box 3, the servo motor 4 is used as a power source of the uncoiler, and strong driving force is provided for the operation of the equipment. The output end of the servo motor 4 penetrates through the right side of the operation box 3 and is tightly connected with the first gear shaft 55. The first gear shaft 5 and the second gear shaft 6 are connected through precise meshing, power transmission and rotation speed adjustment are achieved, and the rotation shaft 8 serves as a core component of the uncoiler, is located in the operation table 2 and is connected with the second gear shaft 6 through the connecting belt 7. When the servo motor 4 drives the first gear shaft 5 to rotate, the second gear shaft 6 rotates along with the first gear shaft, and the rotating shaft is driven to rotate through the connecting belt 7. The outer wall of the rotating shaft 8 is fixedly connected with a plurality of supporting blocks 10, the supporting blocks 10 are rotationally connected with sector plates 9, the sector plates 9 can realize uncoiling action of the metal plates under the drive of the rotating shaft, the left end of the rotating shaft 8 is fixedly connected with a positioning plate 11, and the positioning plate 11 is used for positioning the uncoiled metal plates so as to ensure the stability and accuracy of the plates. And at the right-hand member of axis of rotation 8, then fixed connection mount pad 17, install cylinder 16 on the mount pad 17, the effect of cylinder 16 is through concertina movement, finely tunes sector plate 9 to adapt to the sheet metal of different thickness, in addition, still be provided with a plurality of bolster 12 on the outer wall of axis of rotation, the setting of bolster 12 can reduce the vibration and the impact that axis of rotation 8 produced in the rotation process, thereby improves the stability and the life of decoiler. The other end of the buffer member 12 is arranged in the operation table 2, so that the buffer effect is fully exerted, a limiting block 13 is fixedly connected to the outer wall of the sector plate 9, and the limiting block 13 is used for limiting the maximum opening of the sector plate 9 and preventing equipment damage or plate damage caused by excessive uncoiling. Meanwhile, the limiting block 13 can also ensure that the uncoiled metal plate has certain flatness and precision, and meets the production requirement.
Referring to fig. 1, 2 and 3, a supporting table 18 is fixedly connected to the front side of the operation table 2, a supporting plate 20 is fixedly connected to the top of the supporting table 18, a rotating plate 21 is rotatably connected to the top of the supporting plate 20, a first rotating wheel 22 is rotatably connected to the rear end of the rotating plate 21, a second rotating wheel 23 is rotatably connected to the top of the rotating plate 21, the first rotating wheel 22 and the second rotating wheel 23 are connected through a transmission belt 24, a telescopic rod 19 is rotatably connected to the top of the supporting table 18, and an output end of the telescopic rod 19 is rotatably connected to the bottom of the rotating plate 21.
Specifically, the front side of the operation table 2 is skillfully designed with a supporting table 18, and the supporting table 18 is not only stable in structure, but also very tight in connection with the operation table 2, so that the stability of the whole structure is ensured. The top of the supporting table 18 is fixedly connected with a supporting plate 20, and the supporting plate 20 is made of a firm and durable material, can bear larger pressure and weight, ensures that the components mounted on the supporting plate can stably run, is rotationally connected with a rotating plate 21 at the top of the supporting plate 20, is quite flexible in design, and can be rotated and adjusted as required. The rear end of the rotating plate 21 is rotatably connected with a first rotating wheel 22, and the first rotating wheel 22 is one of key components for driving the rotating plate 21 to rotate. Meanwhile, the top of the rotating plate 21 is also rotatably connected with a second rotating wheel 23, and the second rotating wheel 23 is connected with the first rotating wheel 22 through a driving belt 24. Therefore, when the first rotating wheel 22 rotates, the second rotating wheel 23 can be driven to synchronously rotate through the transmission function of the transmission belt 24, so that the rotating action of the rotating plate 21 is realized, and in order to better control the rotating angle and the rotating speed of the rotating plate 21, the top of the supporting table 18 is also rotationally connected with a telescopic rod 19. The telescopic rod 19 has a telescopic function, and the length of the telescopic rod can be adjusted according to the requirement, so that the bottom position of the rotating plate 21 is adjusted. The output of telescopic link 19 rotates the bottom of connecting at revolving plate 21, like this when telescopic link 19 is flexible, can drive revolving plate 21 and reciprocate in backup pad 20 to change its rotatory radius and angle, this kind of structural design not only makes the function of operation panel 2 more diversified, has improved convenience and the flexibility of its use moreover. In practical application, the rotation speed and angle of the rotating plate 21 can be controlled by adjusting the length of the telescopic rod 19 and the rotation speed of the first rotating wheel 22 according to specific working requirements, so that the adaptation and completion of different working tasks are realized. Meanwhile, the structure has certain expandability, and more rotating wheels and driving belts can be added according to the requirement so as to realize more complex movement and operation.
Referring to fig. 1 and 3, a lifting ring 14 is fixedly connected to the top of a servo motor 4, a controller 15 is fixedly connected to the front side of the servo motor 4, triangular plates 25 are fixedly connected to four corners of the top of a base 1, adjacent triangular plates 25 are fixedly connected to the left side and the right side of an operation table 2, and a fixing plate 26 is fixedly connected to the rear side of the base 1.
Specifically, set square 25 is fixedly connected to four corners of the top of base 1, and set square 25 not only enhances the structural strength of base 1, but also plays a certain supporting role. The adjacent triangular plates 25 are fixedly connected to the left side and the right side of the operation table 2, so that a stable supporting structure is formed. In addition, a fixing plate 26 is fixedly connected to the rear side of the base 1. The purpose of these fixing plates 26 is to fix the entire device to the ground or other stationary object, preventing the device from moving or tilting during operation. The connection between the fixing plate 26 and the ground or other fixed objects adopts a high-strength bolt or welding mode, so that the firmness and reliability of the connection are ensured.
The working principle is that the base 1 supports the weight of the uncoiler, and the top is connected with the operating platform 2 as a control center. The top of the operating platform 2 is connected with an operating box 3 which contains a control system and electrical elements. The servo motor 4 is connected to the right side of the operation box 3 to provide driving force. The servo motor 4 drives the gear shaft I5 to rotate, and the gear shaft II 6 and the connecting belt 7 drive the rotating shaft 8 to rotate. The support block 10 and the sector plate 9 are fixed on the rotating shaft 8 to realize uncoiling action. The positioning plate 11 ensures the stability of the plate. The cylinders 16 on the mounting seats 17 fine tune the sector plates 9 to accommodate different thickness plates. The cushioning member 12 reduces vibration and shock and improves stability. The limiting block 13 limits the maximum opening of the sector plate 9, and the flatness and the accuracy of the plate are ensured.
And the front side of the operation table 2 is provided with a stable supporting table 18, and the top is connected with a stable supporting plate 20. The support plate 20 is rotatably connected with a flexible rotating plate 21, the rear end is connected with a first rotating wheel 22, the top is connected with a second rotating wheel 23 which is connected with the first rotating wheel through a driving belt 24. When the first rotating wheel 22 rotates, the second rotating wheel 23 is driven to rotate by the driving belt 24, so that the rotating plate 21 rotates. The top of the supporting table 18 is also connected with a telescopic rod 19, and the bottom position of the rotating plate 21 can be adjusted to change the rotating radius and the angle. The design enables the operation table 2 to have various functions, and is convenient and flexible. The length of the telescopic rod and the rotating speed of the rotating wheel can be adjusted according to the requirements, and the telescopic rod is suitable for different work tasks. The structure is expandable, and more rotating wheels and driving belts can be added to realize complex operation.
It should be noted that the foregoing description is only a preferred embodiment of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it should be understood that modifications, equivalents, improvements and modifications to the technical solution described in the foregoing embodiments may occur to those skilled in the art, and all modifications, equivalents, and improvements are intended to be included within the spirit and principle of the present utility model.