Air tightness detection device for filter element production
Technical Field
The utility model belongs to the technical field of filter element detection, and particularly relates to an air tightness detection device for filter element production.
Background
The filter element is a technical term of filtering and purifying functions, and is mainly used in the filtration industries of oil filtration, air filtration, water filtration and the like at present in order to purify resources and separation simple devices of resources of original fluid, different types of filter elements are usually made of different materials, such as filter paper, activated carbon, ceramics, high polymer materials and the like, and have different filtering precision and performance characteristics so as to adapt to various different filtering scenes and requirements, wherein the air filter element is required to be subjected to air tightness detection at the end of production, and therefore an air tightness detection device is required to be used.
The air tightness detection device is a device for detecting the sealing performance of an object, and is mainly characterized in that a certain pressure of air is filled into the object to be detected, and then whether air leakage exists or not is judged by monitoring the pressure change or other detection means, so that whether the air tightness of the object meets the requirements or not is determined.
The existing air tightness detection device can not intuitively observe the leakage direction of the filter element in air tightness, thereby increasing the difficulty of subsequent factory returning maintenance, and therefore, the air tightness detection device for filter element production is provided for solving the problems.
Disclosure of utility model
In order to make up the defects of the prior art, the utility model provides an air tightness detection device for filter element production, aiming at the problems of the prior equipment.
The technical scheme adopted for solving the technical problems is that the air tightness detection device for filter element production comprises a base, wherein a water storage tank is arranged at the top end of the base, a water storage cavity is formed in the center of the water storage tank, a water outlet is formed in the water storage cavity, sealing discs are arranged on two sides of the inside of the water storage cavity and are connected with the inner wall of the water storage tank through fixing bolts, a fixing disc is welded at the top end of the sealing discs, bayonets are arranged outside the top ends of the fixing discs, auxiliary rings are connected in a meshed mode, a lower sealing disc is welded at the top ends of the auxiliary rings, a clamping groove is formed in the top ends of the lower sealing disc, a second limiting plate is arranged in the clamping groove, five second guide rails are formed in the second limiting plate, a transmission shaft is inserted in the second guide rail, a sealing block is welded at the center of the transmission shaft, the other end of the transmission shaft is inserted in the transmission shaft, five through holes in the first limiting plate, the through holes are formed in the center of the rotating disc and are consistent with the air port of the center of the lower sealing disc, and the through holes are formed in the center of the rotating disc.
Preferably, the center of the sealing disc is provided with a perforation, the perforation is internally connected with an air inlet, the air inlet is internally perforated by a second air duct, the bottom end of the second air duct is connected with a first air duct, the first air duct is connected with the output end of the air booster pump, one side of the air booster pump is provided with a control switch, the control switch is connected with an air booster pump circuit and used for controlling the air booster pump, and therefore the air booster pump with the model GPV05 fills air into the filter element.
Preferably, the inside perforation of the sealing disc is communicated with the inside of the fixing disc, a threaded hole is formed in the inside of the fixing disc, the caliber of the threaded hole is consistent with the caliber of the external thread of the filter element, the inside of the auxiliary ring is provided with a perforation, the caliber of the perforation is communicated with the air transmission port, the end points of the second guide rail and the first guide rail are designed to be circular arcs, the caliber of the transmission shaft is consistent with the caliber of the first guide rail and the caliber of the second guide rail, a water inlet pipe is inserted into the reservoir, and the other end of the water inlet pipe is connected with a water tap.
The utility model has the advantages that:
The utility model discloses an add at the inside centre gripping fixed knot constructs of establishing of device, through rotating the rolling disc, make the sealing block that is located the rolling disc below receive and press from both sides tight filter core, mode makes filter core both ends mouth and external isolated from this to avoid because the port department seals up urgently and lead to, detect and have the error, through the design that increases the cistern on the base, can be through fixing the filter core inside the cistern, if the filter core gas tightness is not enough, will make the inside bubble that appears of cistern, judge the place that the filter core gas tightness is not enough from this, make things convenient for follow-up factory maintenance of returning.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the device;
FIG. 2 is a schematic diagram of a gas delivery structure;
FIG. 3 is a schematic view of a fixed structure;
FIG. 4 is a schematic diagram of a clamping structure;
In the figure, 1, a base; 2, a reservoir, 3, a water inlet pipe, 4, a water storage cavity, 5, a water outlet, 6, an air booster pump, 7, a control switch, 8, a first air duct, 9, a second air duct, 10, a sealing disc, 11, an air inlet, 12, a fixed disc, 13, an auxiliary ring, 14, a rotating disc, 15, a bayonet, 16, a fixing bolt, 17, a threaded hole, 18, a perforation, 19, a first limiting plate, 20, a first guide rail, 21, a transmission shaft, 22, a sealing block, 23, a second limiting plate, 24, a second guide rail, 25, an air transfer port, 26, a clamping groove, 27 and a lower sealing disc.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, an air tightness detection device for filter element production comprises a base 1, wherein a water reservoir 2 is arranged at the top end of the base 1, a water storage cavity 4 is arranged in the center of the water reservoir 2, a water outlet 5 is arranged in the water storage cavity 4, sealing discs 10 are arranged at two sides in the water storage cavity 4, the sealing discs 10 are connected with the inner wall of the water reservoir 2 through fixing bolts 16, a fixing disc 12 is welded at the top end of each sealing disc 10, a bayonet 15 is arranged at the outer part of the top end of each fixing disc 12, the bayonet 15 is meshed with an auxiliary ring 13, a lower sealing disc 27 is welded at the top end of each auxiliary ring 13, a clamping groove 26 is formed in the top end of each lower sealing disc 27, a second limiting plate 23 is arranged in each clamping groove 26, five second guide rails 24 are arranged in the second limiting plates 23, a transmission shaft 21 is inserted in each second guide rail 24, a sealing block 22 is welded at the center of each transmission shaft 21, the other ends of the transmission shafts 21 are inserted in the transmission shafts 21, five through holes in the first limiting plates 19 are connected with the top ends of the rotating limiting plates 19, and the centers of the rotating limiting plates 14 are connected with the rotating shafts 14, and the centers of the rotating shafts 18 are provided with air inlets 25; when the fixing operation is performed before the air tightness of the filter element is detected, at the moment, an operator inserts the two ports of the filter element into the fixing structure through the through holes 18, then rotates the filter element into the fixing disc 12 along the position of the threaded holes 17, then dials up the auxiliary ring 13, at the moment, the auxiliary ring 13 moves upwards along the outer wall of the fixing disc 12, and fixes the buckle 15 on the extension of the fixing disc 12, then the operator rotates the rotating disc 14, at the moment, under the driving of the rotating disc 14, the transmission shaft 21 positioned at the bottom end of the rotating disc 14 starts to rotate along the interiors of the first guide rail 20 and the second guide rail 24, and the sealing block 22 is gathered and the cartridge is clamped thereby, whereby the cartridge fixing operation is completed.
The center of the sealing disc 10 is provided with a perforation, the perforation is internally connected with an air inlet 11, the air inlet 11 is internally perforated by a second air duct 9, the bottom end of the second air duct 9 is connected with a first air duct 8, the first air duct 8 is connected with the output end of the air booster pump 6, one side of the air booster pump 6 is provided with a control switch 7, the control switch 7 is connected with the air booster pump 6 in a circuit manner and used for controlling the air booster pump 6, when the air tightness of the filter element is detected, an operator opens a water tap at the water inlet pipe 3 at the moment, water flows into the water storage cavity 4 along the water inlet pipe 3, after the water level overflows the filter element, the operator starts the control switch 7, at the moment, the air booster pump 6 enters the second air duct 9 along the first air duct 8, then enters the filter element through the air inlet 11, and finally, the air tightness effect of the filter element is judged by observing whether the air bubbles appear in the water storage tank 2.
When the operation principle is that the fixing operation is performed before the air tightness of the filter element is detected, at the moment, an operator inserts two ends of the filter element into the fixing structure through the through holes 18, then rotates the filter element into the fixing disc 12 along the position of the threaded holes 17, then dials up the auxiliary ring 13, at the moment, the auxiliary ring 13 moves upwards along the outer wall of the fixing disc 12, and enables the buckle 15 to be fixed on the extension of the fixing disc 12, then the operator rotates the rotating disc 14, at the moment, under the driving of the rotating disc 14, the transmission shaft 21 at the bottom end of the rotating disc 14 starts to rotate along the inner parts of the first guide rail 20 and the second guide rail 24, and the sealing block 22 is contracted, and the filter element is clamped by the sealing block, so that the fixing operation of the filter element is completed; when the air tightness detection is carried out on the filter element, the tap at the water inlet pipe 3 is opened by an operator at the moment, water flows into the water storage cavity 4 along the water inlet pipe 3, after the water level overflows the filter element, the operator starts the control switch 7, the air booster pump 6 enables air to enter the second air guide pipe 9 along the first air guide pipe 8, then enters the filter element through the air inlet 11, and finally the air tightness effect of the filter element is judged by observing whether air bubbles appear in the water storage 2.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.