Automatic deburring equipment for metal castings
Technical Field
The utility model relates to the field of metal processing, in particular to automatic deburring equipment for metal castings.
Background
In the field of metal processing, deburring of metal castings is an important process. However, the existing metal casting deburring equipment has certain defects in practical application.
The traditional deburring device has a polishing mechanism which is poor in width adjustment for adapting to the thickness of the cast steel plate. Most equipment is complicated and inflexible in adjustment mode, often needs to consume a large amount of time and manpower and operate, and in addition, current waste material suction mechanism and pan feeding guiding mechanism are usually mutually independent with grinding machanism, can't realize synchronous movement and adjustment. This results in the waste suction means and the feed guide means having to be individually readjusted and positioned when the sanding width is changed. The process of the multiple adjustment is tedious and inefficient, severely affecting the continuity and overall efficiency of the production.
Accordingly, there is a need to provide an automated deburring apparatus for metal castings that addresses the above-described technical problems.
Disclosure of utility model
The utility model provides automatic deburring equipment for metal castings, which solves the problems of the height adjustment convenience of a polishing mechanism and the cooperative adjustment among the mechanisms.
In order to solve the technical problems, the automatic deburring equipment for metal castings comprises an installation frame, wherein two guide plates are fixedly connected to the installation frame, guide rails are fixedly connected to the tops of the guide plates, a polishing motor is slidably connected to the tops of the guide plates, a polishing roller is fixedly connected to the driving end of the polishing motor, an adjusting frame is rotatably connected to the polishing roller, a fixed edging plate is fixedly connected to the adjusting frame, a movable edging plate is slidably connected to the adjusting frame, an adjusting screw is in threaded connection with the movable edging plate, a rotating ring is fixedly connected to the tops of the adjusting screw, edging wheels are rotatably connected to the fixed edging plate and the movable edging plate, and a restraining groove is formed in the polishing roller.
Preferably, the adjusting frame is rotationally connected with a threaded rod, the threaded rod is fixedly connected with a rotary table, the adjusting frame is fixedly connected with two flow guiding right-angle plates, the flow guiding right-angle plates are provided with waste straws, the flow guiding right-angle plates are provided with flow guiding grooves, the flow guiding right-angle plates are fixedly connected with guide rods, and the mounting frame is provided with guide holes.
Preferably, the mounting frame is provided with two feeding belts, and the mounting frame is provided with two feeding motors.
Preferably, the bottom of the installation rack is fixedly connected with a waste bin, and a waste door is arranged on the waste bin.
Preferably, four supporting feet are fixedly connected to the bottom of the mounting frame, and a control board is mounted on the mounting frame.
Preferably, the support leg is fixedly connected with a support rod, and the bottom of the support leg is fixedly connected with a stabilizing plate.
Compared with the related art, the automatic deburring equipment for the metal castings has the following beneficial effects:
this burring equipment can conveniently adjust grinding machanism in order to adapt to the thickness width of foundry goods steel sheet, drives waste material suction mechanism and pan feeding guiding mechanism synchronous movement simultaneously. This feature greatly shortens the adjustment time of the device. In the past, it may take hours to adjust the various mechanisms, which now takes a few minutes to complete. This kind of efficient adjustment mode makes the production flow compacter, can handle more foundry goods in unit time to promoted whole production efficiency by a wide margin, and waste material suction means and grinding machanism's synchronous movement can guarantee that waste material suction means is in turn clear away waste material and dust that burring in-process produced effectively in time. This avoids accumulation of waste and flying dust, and significantly improves the cleanliness and air quality of the working environment.
Drawings
FIG. 1 is a schematic view of an automated deburring apparatus for metal castings according to a preferred embodiment of the present utility model;
FIG. 2 is a schematic elevational cross-sectional view of the automated deburring apparatus for the metal casting shown in FIG. 1;
FIG. 3 is an enlarged schematic view of portion A shown in FIG. 2;
Fig. 4 is an enlarged schematic view of a portion B shown in fig. 2.
In the figure, the reference numerals are 1, an installation frame, 2, a guide plate, 3, a guide rail, 4, a polishing motor, 5, an adjusting frame, 6, a polishing roller, 7, a fixed polishing plate, 8, a movable polishing plate, 9, an adjusting screw rod, 10, a rotating ring, 11, an edging wheel, 12, a threaded rod, 13, a turntable, 14, a flow guiding right angle plate, 15, a waste straw, 16, a flow guiding groove, 17, a guide rod, 18, a guide hole, 19, a feeding belt, 20, a feeding motor, 21, a waste box, 22, a waste door, 23, a supporting leg, 24, a control board, 25, a constraint groove, 26, a supporting rod, 27 and a stabilizing plate.
Detailed Description
The utility model will be further described with reference to the drawings and embodiments.
Referring to fig. 1, fig. 2, fig. 3, and fig. 4 in combination, fig. 1 is a schematic structural diagram of a preferred embodiment of an automated deburring apparatus for metal castings according to the present utility model, fig. 2 is a schematic front sectional view of the automated deburring apparatus for metal castings shown in fig. 1, fig. 3 is an enlarged schematic view of a portion a shown in fig. 2, and fig. 4 is an enlarged schematic view of a portion B shown in fig. 2. The automatic deburring equipment for metal castings comprises an installation frame 1, two guide plates 2 are fixedly connected to the installation frame 1, guide rails 3 are fixedly connected to the tops of the guide plates 2, a polishing motor 4 is slidably connected to the tops of the guide plates 2, a polishing roller 6 is fixedly connected to the driving end of the polishing motor 4, an adjusting frame 5 is rotatably connected to the polishing roller 6, a fixed edging plate 7 is fixedly connected to the adjusting frame 5, a movable edging plate 8 is slidably connected to the adjusting frame 5, an adjusting screw 9 is connected to the movable edging plate 8 in a threaded mode, a rotary ring 10 is fixedly connected to the tops of the adjusting screw 9, edging wheels 11 are rotatably connected to the fixed edging plate 7 and the movable edging plate 8, a restraining groove 25 is formed in the polishing roller 6, and the deburring equipment can conveniently adjust the polishing mechanism to adapt to the thickness and width of the casting steel plates and simultaneously drive a waste sucking mechanism to synchronously move with a feeding guide mechanism. This feature greatly shortens the adjustment time of the device.
The adjustable burr polishing device is characterized in that a threaded rod 12 is rotationally connected to the adjusting frame 5, a rotary table 13 is fixedly connected to the threaded rod 12, two flow guide rectangular plates 14 are fixedly connected to the adjusting frame 5, waste straws 15 are arranged on the flow guide rectangular plates 14, flow guide grooves 16 are formed in the flow guide rectangular plates 14, guide rods 17 are fixedly connected to the flow guide rectangular plates 14, guide holes 18 are formed in the mounting frame 1, the rotary table 13 drives the threaded rod 12 to rotate, the threaded rod 12 is in threaded connection with the mounting frame 1, the adjusting frame 5 and the polishing motor 4 are driven to slide on the guide plates 2, the flow guide rectangular plates 14 are fixedly connected with the adjusting frame 5, the flow guide rectangular plates are driven to synchronously move, waste generated when the waste straws 15 and the adjusting frame 5 synchronously move to polish burrs is sucked and collected, the device can drive a polishing mechanism, a material flow guide mechanism and a waste sucking mechanism through the rotary table 13, and the guide rods 17 on the flow guide rectangular plates 14 can not interfere when the movement of the flow guide rectangular plates 14 is received under the condition of moment.
Two feeding belts 19 are arranged on the mounting frame 1, two feeding motors 20 are arranged on the mounting frame 1, and the feeding motors 20 drive the feeding belts 19 to move for feeding.
The bottom of the installation frame 1 is fixedly connected with a waste bin 21, a waste door 22 is arranged on the waste bin 21, and waste sucked by the waste suction pipe 15 is collected in the waste bin 21.
Four supporting legs 23 are fixedly connected to the bottom of the installation frame 1, a control board 24 is installed on the installation frame 1, the control board 24 can control the start and stop of all motors of the device through electric connection, and the supporting legs 23 support the whole device.
The supporting leg 23 is fixedly connected with a supporting rod 26, the bottom of the supporting leg 23 is fixedly connected with a stabilizing plate 27, the supporting rod 26 can provide supporting force for the supporting leg 23 in the horizontal direction, the device can be ensured not to shake, the supporting force bearing area of the bottom of the device can be increased by the stabilizing plate 27, and the stability of the device can be improved.
The utility model provides an automatic deburring device for metal castings, which has the following working principle:
After the steel plate castings enter the polishing mechanism through the flow guide mechanism, as the corners on two sides are difficult to polish, an additional polishing mechanism is usually needed, when the polishing mechanism faces the steel plate castings with different thicknesses, the steel plate castings are often needed to be replaced through extremely complex processes, or the steel plate castings are adjusted through elastic fasteners, the production efficiency is greatly reduced because the adjusting modes are too complicated, the device only needs to rotate the rotating ring 10, the movable edging plate 8 is driven to move up and down through the constraint of the threaded connection and the adjusting frame 5, then the edging wheel 11 on the movable edging plate 8 is driven to move up and down, a constraint rail is arranged on the inner side of the edging wheel 11 to be matched with the constraint groove 25, the polishing motor 4 is started, the polishing roller 6 is driven to rotate to polish the sides of the steel plate castings, and the edging wheel 11 can be driven to polish the corners of the steel plate castings with various thicknesses due to the constraint groove 25 on the polishing roller 6, so that the edging plate 8 can move up and down, and the adjusting time of equipment can be shortened when the edging mechanism is used for polishing the steel plate castings with various thicknesses.
Compared with the related art, the automatic deburring equipment for the metal castings has the following beneficial effects:
this burring equipment can conveniently adjust grinding machanism in order to adapt to the thickness width of foundry goods steel sheet, drives waste material suction mechanism and pan feeding guiding mechanism synchronous movement simultaneously. This feature greatly shortens the adjustment time of the device. In the past, it may take hours to adjust the various mechanisms, which now takes a few minutes to complete. This kind of efficient adjustment mode makes the production flow compacter, can handle more foundry goods in unit time to promoted whole production efficiency by a wide margin, and waste material suction means and grinding machanism's synchronous movement can guarantee that waste material suction means is in turn clear away waste material and dust that burring in-process produced effectively in time. This avoids accumulation of waste and flying dust, and significantly improves the cleanliness and air quality of the working environment.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.