Disclosure of Invention
The utility model provides a high-efficiency slitting machine for processing strip steel, which aims to solve the problems that the existing strip steel slitting equipment is not provided with a limiting mechanism, the strip steel is easy to slide and shear off-set during slitting, and the strip steel is sheared by a strip steel shearing production line, and the corner scraps cannot be effectively classified, collected and managed.
The high-efficiency strip steel processing slitting machine mainly comprises a frame, a pressing mechanism, a cushion table, an anti-deflection guide wheel, a limit roller, a slitting mechanism, a guide assembly and a winding mechanism, wherein the pressing mechanism is arranged at the top end of the frame and comprises a supporting frame, a cover plate, an upper sliding block, a lower sliding block, an upper pressing roller and a lower pressing roller, the supporting frame is arranged at the top end of the frame, a sliding groove is formed in the supporting frame, the cover plate is arranged at the top end of the sliding groove, the upper sliding block and the lower sliding block are slidably arranged on the sliding groove, the upper pressing roller and the lower pressing roller are rotatably arranged on the upper sliding block and the lower sliding block respectively, the cushion table is arranged at the top end of the frame and positioned at the end of the supporting frame, the anti-deflection guide wheel is rotatably arranged on the cushion table, the limit roller is arranged on two sides of the limit roller through a bearing seat, the slitting mechanism is arranged at the top end of the frame and positioned at one end of the cushion table, strip steel sequentially passes through between the upper pressing roller and the lower pressing roller, between the limit roller and the anti-deflection guide roller, the slitting mechanism and the guide assembly is arranged at one side of the frame, and the winding mechanism passes through the corner of the guide assembly and winds on the waste material on the winding mechanism.
The slitting mechanism comprises a stand, a partition plate, a screw rod, an upper connecting sliding block, a lower connecting sliding block, a protective cover, a rotating shaft, a hand wheel, a driving bevel gear, a driven bevel gear, an upper rotating shaft, a lower rotating shaft, an upper hob, a lower hob and a driving motor, wherein the stand is arranged at the top end of the stand, a groove is formed in the stand, the partition plate is arranged in the groove, the screw rod penetrates through the top end of the stand to be rotatably arranged on the partition plate, the upper connecting sliding block is slidably arranged on the screw rod, the lower connecting sliding block is arranged in the groove, the protective cover is arranged at the top end of the stand, the protective cover is of a cavity structure, the rotating shaft is rotatably arranged on the protective cover, the hand wheel is arranged at the end of the rotating shaft, two groups of driving bevel gears are arranged on the rotating shaft, the screw rod penetrates through the top end of the stand, the driven bevel gear is arranged at the top end of the screw rod, the driving bevel gear and the driven bevel gear are connected with each other in a meshed mode, the driving bevel gear and the driven bevel gear are arranged in the protective cover, the upper rotating shaft and the lower rotating shaft are respectively arranged on the upper connecting sliding block and the lower connecting sliding block, the upper hob and the lower hob are respectively detachably arranged on the upper rotating shaft and the protective cover.
The guide assembly comprises a vertical plate, a supporting table and guide rings, wherein the vertical plate is arranged at the end part of the frame, the supporting table is arranged on the vertical plate, and the two groups of guide rings are arranged on the supporting table.
The winding mechanism comprises a bracket, a connecting plate, a connecting shaft, a motor and a winding roller, wherein the bracket is symmetrically arranged at two ends of the vertical plate, the connecting plate is arranged on the bracket, the connecting shaft is rotatably arranged on the connecting plate, the motor is arranged at the end part of the connecting shaft, the connecting shaft is in transmission connection with the output end of the motor, and the winding roller is rotatably arranged on the connecting shaft.
The utility model has the beneficial effects that:
the strip steel sequentially passes through the pressing mechanism, the limiting roller and the deflection preventing wheel and the slitting mechanism, the pressing mechanism, the limiting roller and the deflection preventing wheel limit the strip steel, the deflection, the inclination and the swing of the strip steel in the shearing process are reduced, the strip steel is conveyed in a straight line, the pad table plays a supporting role on the strip steel in the conveying process, the strip steel is conveyed more stably and smoothly, the shearing and the rolling are convenient, the end part of the waste material generated by shearing can be fixed on the rolling mechanism when the strip steel is sheared, the rolling mechanism rotates to enable the waste material to be coiled on the rolling mechanism, the waste material can be taken out and collected rapidly, a large amount of labor force is saved, and the production efficiency is improved.
Detailed Description
In order to make the objects, technical solutions and advantageous effects of the present utility model more apparent, preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings, so as to facilitate understanding of the skilled person.
The utility model discloses a slitting machine for high-efficiency strip steel processing, which mainly comprises a frame 1, a pressing mechanism 2, a pad 3, an anti-deflection guide wheel 4, a limit roller 5, a slitting mechanism 6, a guide assembly 7 and a winding mechanism 8, wherein the pressing mechanism 2 is arranged at the top end of the frame 1, the pressing mechanism 2 comprises a support frame 21, a cover plate 22, an upper slide block 23, a lower slide block 24, an upper press roller 25 and a lower press roller 26, the support frame 21 is arranged at the top end of the frame 1, a sliding groove 211 is formed in the support frame 21, the cover plate 22 is arranged at the top end of the sliding groove 211, the upper slide block 23 and the lower slide block 24 are slidably arranged on the sliding groove 211, the upper press roller 25 and the lower press roller 26 are respectively rotatably arranged on the upper slide block 23 and the lower slide block 24, the pad 3 is arranged at the top end of the frame 1, the end of the support frame 21, the anti-deflection guide wheel 4 is rotatably arranged on the pad 3, the frame 1 is provided with a connecting plate 11, the limit roller 5 is arranged on the connecting plate 11 through a bearing seat, the anti-deflection guide wheel 4 is arranged at two sides of the limit roller 5, the slitting mechanism 6 is arranged at the top end of the frame 1, the frame 3 is arranged at one side of the frame 1, the end of the slitting mechanism 6 is sequentially, the end of the pad 3 passes through the guide assembly 7 and the guide assembly 8 passes through the guide roller 7 and the lower press roller 7 and the guide assembly 8, passes through the edge roller 8 between the guide assembly 7 and the upper slide roller 8 and the guide assembly and the frame 8, and the slitting mechanism passes through the upper slide.
As shown in fig. 3, fig. 4, fig. 5, the belted steel passes hold-down mechanism 2 in proper order, between spacing roller 5 and the anti-deflection pulley 4, slitting mechanism 6, go up compression roller 25, lower compression roller 26, spacing roller 5, anti-deflection pulley 4 carries out spacingly to the belted steel, reduce the skew of belted steel in the shearing process, incline, swing, make belted steel keep sharp conveying, pad 3 plays the supporting role to belted steel in the conveying process, thereby make the conveying of belted steel smooth and steady, be convenient for cut and rolling, open driving motor 615 after the regulation, driving motor 615 drives down hobbing cutter 614 rotation, belted steel passes between last hobbing cutter 613, lower hobbing cutter 614, the belted steel removes, and then drive last hobbing cutter 613 rotates, go up hobbing cutter 613 and lower hobbing cutter 614 cooperation realization shearing, the belted steel that cuts down can pass through last hobbing cutter 613, gap between the lower hobbing cutter 614 continues the transportation forward, when shearing, can be with the tip of the waste material that cuts is fixed on 85, the waste material passes direction ring 73 and winds on winding drum 85, direction ring 73 plays the guide effect to the waste material, thereby make belted steel conveying smooth and steady, be convenient for cutting and rolling 84, be convenient for cut and rolling, the connecting shaft is rotated by driving motor 84, make winding shaft 83 rotate, make winding shaft is connected to take off the waste material take off from winding drum 85, the winding drum is concentrated, waste is avoided, waste is recovered to the waste is recovered from the winding shaft is high, and is realized, the winding efficiency is recovered, and is recovered to the waste is realized.
As shown in fig. 3, 4 and 5, the slitting mechanism 6 comprises a stand column 61, a partition plate 62, a screw rod 63, an upper connecting slide block 64, a lower connecting slide block 65, a protective cover 66, a rotating shaft 67, a hand wheel 68, a drive bevel gear 69, a driven bevel gear 610, an upper rotating shaft 611, a lower rotating shaft 612, an upper hob 613, a lower hob 614 and a driving motor 615, wherein the stand column 61 is arranged at the top end of the stand frame 1, a groove 6111 is arranged in the stand column 61, the partition plate 62 is arranged in the groove 6111, the screw rod 63 penetrates through the top end of the stand column 61 and is rotatably arranged on the partition plate 62, the upper connecting slide block 64 is slidably arranged on the screw rod 63, the lower connecting slide block 65 is arranged in the groove 6111, the protective cover 66 is arranged at the top end of the stand column 61, the inside of the protective cover 66 is of a cavity structure, a rotating shaft 67 is rotatably arranged on the protective cover 66, a hand wheel 68 is arranged at the end part of the rotating shaft 67, two groups of drive bevel gears 69 are arranged on the rotating shaft 67, a screw rod 63 penetrates through the top end of a stand column 61, a driven bevel gear 610 is arranged at the top end of the screw rod 63, the drive bevel gear 69 and the driven bevel gear 610 are in meshed connection, the drive bevel gear 69 and the driven bevel gear 610 are positioned in the protective cover 66, an upper rotating shaft 611 and a lower rotating shaft 612 are respectively arranged on an upper connecting sliding block 64 and a lower connecting sliding block 65, an upper hob 613 and a lower hob 614 are respectively detachably arranged on the upper rotating shaft 611 and the lower rotating shaft 612, a driving motor 615 is arranged at the end part of the lower rotating shaft 612, and the lower rotating shaft 612 is in transmission connection with the driving motor 615; before shearing the strip steel, firstly, the distance between the upper hob 613 and the lower hob 614 is adjusted according to the thickness of the strip steel, a worker holds the hand wheel 68 to rotate, the hand wheel 68 drives the rotating shaft 67 to rotate, then drives the driving bevel gear 69 to rotate, the driving bevel gear 69 drives the driven bevel gear 610 to rotate, the rotation of the screw rod 63 is realized, the screw 63 rotates to drive the upper connecting sliding block 64 to move up and down on the screw 63, so as to drive the upper rotating shaft 611 and the upper hob 613 to move, the distance between the upper hob 613 and the lower hob 614 is adjusted, a driving motor 615 is started after the adjustment is finished, the driving motor 615 drives the lower hob 614 to rotate, strip steel passes through the gap between the upper hob 613 and the lower hob 614, the strip steel moves, the upper hob 613 is driven to rotate, the upper hob 613 and the lower hob 614 are matched to shear the strip steel, and the sheared strip steel can be transported forwards continuously through the gap between the upper hob 613 and the lower hob 614.
As shown in fig. 3, fig. 4 and fig. 5, the guiding assembly 7 comprises a vertical plate 71, a supporting table 72 and a guiding circular ring 73, wherein the vertical plate 71 is arranged at the end part of the frame 1, the supporting table 72 is arranged on the vertical plate 71, the two groups of guiding circular rings 73 are arranged on the supporting table 72, the winding mechanism 8 comprises a bracket 81, a second connecting plate 82, a connecting shaft 83, a motor 84 and a winding drum 85, the bracket 81 is symmetrically arranged at the two ends of the vertical plate 71, the second connecting plate 82 is arranged on the bracket 81, the connecting shaft 83 is rotatably arranged on the second connecting plate 82, the motor 84 is arranged at the end part of the connecting shaft 83, the connecting shaft 83 is in transmission connection with the output end of the motor 84, the winding drum 85 is rotatably arranged on the connecting shaft 83, when strip steel is sheared, the end part of waste generated by shearing can be fixed on the winding drum 85, the waste passes through the guiding circular ring 73 to wind on the winding drum 85, the guiding circular ring 73 plays a guiding role on the waste, the motor 84 is started by a worker, the motor 84 drives the connecting shaft 83 to rotate, the connecting shaft 83 rotates, the waste is enabled to wind the waste on the winding drum 85, the motor 85, the waste is enabled to wind up, the connecting shaft 83 is enabled to be wound on the winding drum, the waste is enabled to be wound, the waste is saved, the waste is greatly and the waste is saved, the waste is recovered, and the winding drum is removed, and the waste is rapidly is recovered, and the waste is processed.
The working process comprises the following steps:
Before shearing the strip steel, firstly, the distance between an upper hob 613 and a lower hob 614 and the distance between an upper press roll 25 and a lower press roll 26 are adjusted according to the thickness of the strip steel, a worker holds a hand wheel 68 to rotate, the hand wheel 68 drives a rotating shaft 67 to rotate and further drives a driving bevel gear 69 to rotate, the driving bevel gear 69 drives a driven bevel gear 610 to rotate, the rotation of a screw 63 is realized, the screw 63 rotates and drives an upper connecting slide block 64 to move up and down on the screw 63, the movement of an upper rotating shaft 611 and an upper hob 613 is further driven, the adjustment of the distance between the upper hob 613 and the lower hob 614 is realized, an upper slide block 23 is moved, the upper slide block 23 moves and drives the upper press roll 25 to move, the distance between the upper press roll 25 and the lower press roll 26 is adjusted, the strip steel sequentially passes through a pressing mechanism 2, a limiting roll 5 and an anti-deflection wheel 4, a slitting mechanism 6, the upper press roll 25, the lower press roll 26, a limiting roll 5 and the anti-deflection wheel 4 to limit the strip steel, the deflection, inclination and swing of the strip steel in the shearing process are reduced, the strip steel is kept to be linearly conveyed, the cushion table 3 plays a supporting role on the strip steel in the conveying process, the strip steel is conveyed more stably and smoothly, the strip steel is convenient to be sheared and rolled, a driving motor 615 is started after the adjustment is finished, the driving motor 615 drives a lower hob 614 to rotate, the strip steel passes through the space between an upper hob 613 and a lower hob 614, the strip steel moves and drives the upper hob 613 to rotate, the upper hob 613 and the lower hob 614 cooperate to realize the shearing of the strip steel, the sheared strip steel can continuously and forwards conveyed through a gap between the upper hob 613 and the lower hob 614, when the strip steel is sheared, the end part of waste generated by shearing can be fixed on a winding roller 85, the waste passes through a guide ring 73 to be wound on the winding roller 85, the guide ring 73 plays a role in guiding the waste, the staff opens motor 84, and motor 84 drives connecting axle 83 rotation, and connecting axle 83 rotates and makes the waste material take up the lapping on winding drum 85, makes the waste material collect by taking out fast, has saved a large amount of labours, has improved production efficiency, and the back is accomplished in the rolling, closes motor 84, takes off winding drum 85 from connecting axle 83, takes off concentrated recovery processing with the waste material on the winding drum 85, has avoided the waste of belted steel waste.
Finally, it is noted that the above-mentioned preferred embodiments are only intended to illustrate rather than limit the utility model, and that, although the utility model has been described in detail by means of the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the utility model as defined by the appended claims.