Feeding device is got to manual arm
Technical Field
The utility model relates to the technical field of automobile manufacturing equipment, in particular to a manual mechanical arm feeding device.
Background
In modern industrial production, stamping is one of the common metal processing modes, and is widely applied to the fields of automobiles, household appliances, electronics and the like.
For the existing stamping factories, the stamping of large-sized automobile covering parts not only needs higher product surface quality but also needs a lot of staff to finish, so that the production efficiency is low and the production cost is increased, and in order to overcome the defects, various automatic equipment and devices for assisting the stamping production are generated in recent years, but the existing automatic equipment generally has the problems of high cost, difficult maintenance and the like, and is difficult to bear for some small and medium enterprises.
Therefore, the utility model provides a manual mechanical arm feeding device for solving the problems.
The information disclosed in this background section is only for enhancement of understanding of the general background of the utility model and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.
Disclosure of utility model
The utility model aims to solve the defects in the background art, and provides a manual mechanical arm feeding device.
The technical aim of the utility model is achieved by the following technical scheme that the manual mechanical arm feeding device comprises a machine tool upright post, a mounting plate, an adjustable mechanical large arm, a mechanical small arm, a large and small arm connecting rod, a supporting component, an adjusting component, a first connecting component, a second connecting component, an end effector, a handle and a control panel;
The supporting component is arranged on the machine tool upright post, the first connecting component is arranged on the supporting component, the mounting plate is connected with the supporting component through the first connecting component, the adjustable mechanical big arm is arranged on the bottom side of the mounting plate, the big and small arm connecting rod is arranged on the bottom side of the adjustable mechanical big arm, the second connecting component is arranged on the mechanical small arm and is connected with the big and small arm connecting rod, the end pick-up device is arranged at the position where the mechanical small arm is far away from the second connecting component, one end of the mechanical small arm, which is positioned at the end pick-up device, is connected with the hollow rod, the handle is fixedly arranged at the front end of the hollow rod, the control panel is arranged on the handle, and the adjusting component is arranged on the mounting plate and is connected with the big and small arm connecting rod, the second connecting component, the mechanical small arm and the end pick-up device.
Preferably, the support assembly comprises a machine tool mounting auxiliary plate and a U-shaped plate, wherein the machine tool mounting auxiliary plate is fixedly arranged on the front side of the machine tool upright post, and the U-shaped plate is fixedly arranged on the front side of the machine tool mounting auxiliary plate.
Preferably, the first connecting component comprises a square belt seat bearing, a first rotating pin and a first plane pressure bearing, the square belt seat bearing and the first plane pressure bearing are fixedly installed on the top side inner wall and the bottom side inner wall of the U-shaped plate respectively, the same first rotating pin is rotatably installed on the square belt seat bearing and the first plane pressure bearing, and the rotating pin and the radial direction are fixedly installed on the mounting plate.
Preferably, the second connecting component comprises a flange body bearing, a second rotating pin, a small arm shaft sleeve and a second plane pressure bearing, the small arm shaft sleeve is fixedly installed on the small arm of the machine, a mounting groove is formed in the large arm connecting rod and the small arm connecting rod, the flange body bearing and the second plane pressure bearing are fixedly installed on the inner wall of the top and the inner wall of the bottom of the mounting groove respectively, the same second rotating pin is rotatably installed on the flange body bearing and the second plane pressure bearing, and the second rotating pin is fixedly installed in the small arm shaft sleeve.
Preferably, the adjusting part comprises an electric hoist, a lifting rope and a plurality of pulleys, the electric hoist is fixedly arranged on the top side of the mounting plate, the lifting rope is fixed on the electric hoist and wound on the electric hoist, the pulleys are arranged on the large arm connecting rod, the small arm connecting rod, the rotating pin II and the mechanical small arm, and one end of the lifting rope, far away from the electric hoist, is wound around the pulleys and then is fixedly connected with the end picking device.
Preferably, the adjustable mechanical large arm comprises a hollow plate and a strip-shaped plate, the hollow plate is fixedly arranged at the bottom side of the mounting plate, the strip-shaped plate is slidably arranged in the hollow plate, and the bottom side of the strip-shaped plate is fixedly arranged at the top side of the connecting rod of the large arm and the small arm.
Preferably, the number of the hollow plates and the strip-shaped plates is two.
Preferably, the hollow plate on the left side is fixedly provided with a supporting plate, a plurality of screw holes are formed in the supporting plate, the big arm reinforcing plate is hinged to the big arm connecting rod, one end of the big arm reinforcing plate, far away from the big arm connecting rod, is provided with a bolt in a threaded mode, and the bolt is arranged in the corresponding screw hole in a threaded mode.
Preferably, a plurality of feeding height adjusting holes are formed in the strip-shaped plate, two limiting pins are inserted and mounted on the hollow plate, and the rear ends of the two limiting pins are inserted and mounted in the corresponding feeding height adjusting holes respectively.
The beneficial effects of the utility model are as follows:
The utility model provides a manual mechanical arm feeding device, which is designed and combined uniquely, so that the problems of more operators, low production efficiency and high production cost in the production of large-scale automobile covering parts in the existing stamping factory are effectively solved, the production efficiency is obviously improved, and the production cost is reduced. Specifically, the beneficial effects are mainly represented in the following aspects:
Firstly, through adopting the design of manual arm, this device can reduce operating personnel's quantity by a wide margin to the cost of labor has been reduced.
Secondly, the manual mechanical arm feeding device has high flexibility, through the arrangement of the adjusting component, operators can easily adjust the height of the end effector and the length of the mechanical large arm according to actual production requirements so as to adapt to workpieces with different specifications and sizes, and the high flexibility not only improves the production efficiency, but also increases the application range of equipment.
Again, the present device fully considers both stability and durability in terms of structural design and material selection. For example, through the accurate cooperation of big arm connecting rod and adjusting part, guaranteed the stability and the reliability of arm in the course of the work, the square tape seat bearing that adopts simultaneously, plane pressure bearing one, plane pressure bearing etc. component's setting can guarantee adjustable arm big, big arm connecting rod and mechanical arm reduce the frictional force in the motion under the circumstances of normal work for this device has longer life, has reduced the maintenance cost of equipment.
Finally, the control panel arranged on the handle can facilitate the parameter setting of an operator and the control of the device, so that the operating efficiency can be improved while the operating convenience is effectively improved.
In summary, the manual mechanical arm feeding device has remarkable advantages in the aspects of reducing the number of operators, improving the production efficiency, ensuring the product quality, enhancing the equipment stability and durability and the like, and is an ideal choice for realizing cost reduction and efficiency enhancement in a stamping factory.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic perspective view of a feeding device for a manual mechanical arm according to the present utility model.
The device comprises a machine tool upright post, a machine tool mounting auxiliary plate, a U-shaped plate, a mounting plate, a hollow plate, a bar-shaped plate, a 221 feeding height adjusting hole, a 23 large and small arm connecting rod, a 231 large arm reinforcing plate, a 232 supporting plate, a 24 mechanical small arm, a 241 small arm shaft sleeve, a 25 hollow rod, a 26, a handle, a 261, a control panel, a 3 end effector, a 4 electric hoist, a 41, a pulley, a 42, a lifting rope, a5 square belt seat bearing, a6 plane pressure bearing, a 7 flange body bearing and a 8 plane pressure bearing.
Detailed Description
The technical scheme of the present utility model will be clearly and completely described in connection with specific embodiments. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.
Referring to fig. 1, a manual mechanical arm feeding device comprises a machine tool upright 1, a mounting plate 2, an adjustable mechanical big arm, a mechanical small arm 24, a big and small arm connecting rod 23, an end pick-up 3, a handle 26 and a control panel 261, wherein a machine tool mounting auxiliary plate 11 is fixedly arranged on the front side of the machine tool upright 1, a U-shaped plate 12 is fixedly arranged on the front side of the machine tool mounting auxiliary plate 11, square belt seat bearings 5 and plane pressure bearings 6 are respectively and fixedly arranged on the top side inner wall and the bottom side inner wall of the U-shaped plate 12, the square belt seat bearings 5 and the plane pressure bearings 6 are rotatably provided with the same rotating pin I, the rotating pin and the radial direction are fixedly arranged on the mounting plate 2, stable support can be provided for the mounting plate 2, stable connection between the mounting plate 2 and the U-shaped plate 12 can be maintained, and friction force in the moving process can be reduced under the condition that normal rotation of the mounting plate is not influenced, the adjustable mechanical big arm is arranged at the bottom side of the mounting plate 2, the big and small arm connecting rod 23 is arranged at the bottom side of the adjustable mechanical big arm, the mechanical small arm 24 is fixedly provided with a small arm shaft sleeve 241, the big and small arm connecting rod 23 is provided with a mounting groove, the top inner wall and the bottom inner wall of the mounting groove are respectively fixedly provided with a flange body bearing 7 and a plane pressure bearing II 8, the flange body bearing 7 and the plane pressure bearing II 8 are rotatably provided with the same rotating pin II, the rotating pin II is fixedly arranged in the small arm shaft sleeve 241, the connection between the mechanical small arm 24 and the big and small arm connecting rod 23 can be realized, the normal deflection of the mechanical small arm 24 is not influenced, the friction force in the moving process can be reduced, the end effector 3 is arranged at the position of the mechanical small arm 24 away from the small arm shaft sleeve 241, one end of the mechanical small arm 24, which is positioned at the end of the end effector 3, is radially and rotatably connected with a hollow rod 25, the handle 26 is fixedly arranged at the front end of the hollow rod 25, the control panel 261 sets up on handle 26, and the top side fixed mounting of mounting panel 2 has electric block 4, fixes on the electric block 4 and winds and be equipped with lift cord 42, all is provided with pulley 41 on big or small arm connecting rod 23, rotation round pin two and the mechanical forearm 24, and lift cord 42 is kept away from the one end of electric block 4 and is walked around a plurality of pulleys 41 after with end effector 3 fixed connection, is convenient for the height of end effector 3 and adjusts.
The adjustable mechanical large arm comprises a hollow plate 21 and a strip-shaped plate 22, the hollow plate 21 is fixedly arranged on the bottom side of the mounting plate 2, the strip-shaped plate 22 is slidably arranged in the hollow plate 21, the number of the hollow plate 21 and the number of the strip-shaped plates 22 are two, the bottom side of the strip-shaped plate 22 is fixedly arranged on the top side of the large and small arm connecting rod 23, the length adjustment of the adjustable mechanical large arm can be realized, and meanwhile, the better stability can be guaranteed.
In this embodiment, in order to ensure the working stability between the mechanical big arm and the big and small arm connecting rod 23, avoid the end effector 3 to snatch the connection stability between big and small arm connecting rod 23 and the adjustable mechanical big arm when the object is heavier, be located on left hollow slab 21 fixed mounting and have backup pad 232, offered a plurality of screw in the backup pad 232, install big arm reinforcing plate 231 on the big and small arm connecting rod 23 in the articulated way, the one end screw thread that big arm reinforcing plate 231 kept away from big and small arm connecting rod 23 is installed the bolt, and the bolt thread is installed in the screw that corresponds.
In this embodiment, in order to limit the adjustable mechanical arm after the adjustment of the adjustable mechanical arm is completed, the situation that the adjustable mechanical arm stretches out and draws back automatically in the using process of the device is avoided, a plurality of feeding height adjusting holes 221 are formed in the strip-shaped plate 22, two limiting pins are inserted and installed on the hollow plate 21, and the rear ends of the two limiting pins are inserted and installed in the corresponding feeding height adjusting holes 221 respectively.
Wherein, install lathe control switch, sucking disc control switch, electric block lifting switch, scram switch etc. on the control panel, aim at conveniently realizing single the operation.
The related circuits, electronic components, module mechanisms and the like are all realized by adopting the prior art, and needless to say, the protection of the application does not relate to the improvement of software, circuits and methods.
In practical application, the length of the adjustable mechanical large arm is adjusted to a proper position, the length of the adjustable mechanical large arm is adjusted by sliding the position of the strip-shaped plate 22 in the hollow plate 21, the adjustable mechanical large arm is limited after the adjustment is completed, the situation that the adjustable mechanical large arm stretches freely in the operation process is avoided, then a power supply is connected, an operator controls a switch according to the position and the size of a material to be processed through a machine tool on the control panel 261, the whole device is started, then the operator adjusts the lifting rope 42 of the electric hoist 4 according to specific needs, so that the end effector 3 moves to a proper material taking position, and due to the design of the electric hoist 4, the operator can realize accurate adjustment of the height of the end effector 3 by simply controlling the retraction of the lifting rope 42.
After the end effector 3 reaches a preset position, an operator controls the switch through the sucker on the control panel 261, starts the sucker function of the end effector 3, firmly adsorbs the material to be processed on the end effector 3, and at the moment, the operator can adjust the lifting rope 42 again through the electric hoist lifting switch on the control panel 261 to lift the end effector 3 together with the adsorbed material to a proper height.
Next, the operator conveys the material to the machining area of the machine tool as required, and at this time, the operator can align the material on the end effector 3 to the machining position of the machine tool by adjusting the deflection angle of the mechanical arm 24, and meanwhile, the connection between the large and small arm connecting rods 23 and the mechanical arm 24 ensures the stability of the end effector 3 in the moving process.
After the material is accurately sent to the machine tool processing area, the operator controls the switch through the sucker on the control panel 261 again, closes the sucker function of the end effector 3, releases the material, and then, the operator can start the machine tool to perform processing operation through the machine tool control switch on the control panel 261.
In the whole operation process, the manual mechanical arm feeding device greatly improves the working efficiency, reduces the operation difficulty, brings remarkable convenience for industrial production, has good stability and safety, and can ensure safe transportation and accurate delivery of materials in the operation process.
The manual mechanical arm feeding device provided by the utility model is described in detail. The principles and embodiments of the present utility model have been described herein with reference to specific examples, which are intended to be merely illustrative of the methods of the present utility model and their core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the utility model can be made without departing from the principles of the utility model and these modifications and adaptations are intended to be within the scope of the utility model as defined in the following claims.