CN222743978U - A tool for replacing horizontal equipment - Google Patents
A tool for replacing horizontal equipment Download PDFInfo
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- CN222743978U CN222743978U CN202421508353.8U CN202421508353U CN222743978U CN 222743978 U CN222743978 U CN 222743978U CN 202421508353 U CN202421508353 U CN 202421508353U CN 222743978 U CN222743978 U CN 222743978U
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Abstract
本申请涉及一种用于更换卧式设备的工装，卧式设备固设于水泥底座上；包括支撑组件、顶升组件、移动组件和牵引组件；支撑组件包括水平设置的支撑板，支撑板上表面与水泥底座上表面位于同一水平面上；顶升组件用于顶升卧式设备，使得卧式设备与水泥底座相分离；移动组件包括若干个搬运坦克车，搬运坦克车用于支撑卧式设备，搬运坦克车往来于水泥底座与支撑板；牵引组件与卧式设备相连接。在本申请中，顶升组件将卧式设备与水泥底座相分离，随后将搬运坦克车放置于水泥底座上，顶升组件再将卧式设备放置于搬运坦克车上；牵引组件将卧式设备从水泥底座上平移牵动至支撑板上，从而将待更换的卧式设备与其他设备相分离，以便于后续的吊装运输。
The present application relates to a tooling for replacing horizontal equipment, wherein the horizontal equipment is fixed on a cement base; the tooling includes a support assembly, a lifting assembly, a moving assembly and a traction assembly; the support assembly includes a horizontally arranged support plate, wherein the upper surface of the support plate and the upper surface of the cement base are located on the same horizontal plane; the lifting assembly is used to lift the horizontal equipment so that the horizontal equipment is separated from the cement base; the moving assembly includes a plurality of transport tanks, wherein the transport tanks are used to support the horizontal equipment, and the transport tanks travel between the cement base and the support plate; the traction assembly is connected to the horizontal equipment. In the present application, the lifting assembly separates the horizontal equipment from the cement base, and then places the transport tank on the cement base, and the lifting assembly places the horizontal equipment on the transport tank; the traction assembly moves the horizontal equipment from the cement base to the support plate, thereby separating the horizontal equipment to be replaced from other equipment for subsequent lifting and transportation.
Description
Technical Field
The application relates to the technical field of chemical equipment, in particular to a tool for replacing horizontal equipment.
Background
The equipment in the chemical plant needs to be replaced after the equipment is damaged or the service life is prolonged along with the increase of the service time.
For horizontal equipment positioned at the middle and lower layers of the device, the horizontal equipment is generally arranged on a cement base, and other chemical devices are often arranged above the horizontal equipment. If the horizontal equipment is removed in a hoisting mode, other chemical devices at the top of the horizontal equipment are required to be dismantled so as to meet the hoisting conditions of the horizontal equipment.
However, it is often difficult to remove other chemical devices at the top of the horizontal equipment, and the workload is large and the period is long.
Disclosure of utility model
In order to facilitate the replacement of horizontal equipment by workers, the application provides a tool for replacing horizontal equipment.
The application provides a tool for replacing horizontal equipment, which adopts the following technical scheme:
the tool for replacing the horizontal equipment is fixedly arranged on the cement base and comprises a supporting component, a jacking component, a moving component and a traction component;
The support assembly is fixedly arranged on the ground and comprises a support plate which is horizontally arranged, the support plate is abutted with the cement base, and the upper surface of the support plate and the upper surface of the cement base are positioned on the same horizontal plane;
The jacking component is used for jacking the horizontal equipment so that the horizontal equipment is separated from the cement base;
the movable assembly comprises a plurality of carrying tanks, the carrying tanks are used for supporting horizontal equipment, and the carrying tanks are communicated with the cement base and the supporting plate;
The traction assembly is connected with the horizontal equipment and is used for traction of the horizontal equipment to and from the cement base and the supporting plate.
By adopting the technical scheme, the lifting assembly separates the horizontal equipment from the cement base, then the carrying tank is placed on the cement base, the lifting assembly further places the horizontal equipment on the carrying tank, and the traction assembly horizontally moves and pulls the horizontal equipment from the cement base to the supporting plate, so that the horizontal equipment to be replaced is separated from other equipment, and the subsequent hoisting and transportation are facilitated.
Optionally, the support assembly further comprises a guide rail, the guide rail is fixedly arranged on the support plate, and the carrying tank moves on the guide rail.
Through adopting above-mentioned technical scheme, through setting up the guide rail in the backup pad for carry tank and horizontal equipment and remove along the design route, reduce the removal skew of carry tank and horizontal equipment.
Optionally, the supporting component further comprises a limiting strip, the limiting strip is arranged on one side, away from the horizontal equipment, of the supporting plate, the limiting strip is fixedly connected with the supporting plate, and the limiting strip is used for being abutted to the carrying tank.
Through adopting above-mentioned technical scheme, spacing is used for with transport tank looks butt to reduce the condition emergence of transport tank roll-off backup pad.
Optionally, the support assembly further comprises a plurality of support beams and a plurality of support columns, the support columns are fixedly connected with the support beams, the plurality of support beams are located on the same horizontal plane, the plurality of support beams are arranged at intervals, the support plates are laid on the support beams, and the support plates are fixedly connected with the support beams.
Through adopting above-mentioned technical scheme, when cement base height is great, the support column is highly through support beam and supporting beam lifting backup pad to make backup pad and cement base upper surface be located same horizontal plane.
Optionally, the support assembly further comprises a plurality of diagonal braces, one end of each diagonal brace is fixedly connected with the support column, and the other end of each diagonal brace is fixedly connected with the support beam.
By adopting the technical scheme, the diagonal brace improves the connection stability between the supporting beam and the supporting column.
Optionally, the traction assembly comprises a driving piece and a traction rope, wherein the driving piece is fixedly arranged on the ground on one side, far away from the horizontal equipment, of the supporting plate, one end of the traction rope is connected with the driving piece, and the other end of the traction rope is connected with the horizontal equipment.
Through adopting above-mentioned technical scheme, the driving piece passes through haulage rope and removes horizontal equipment to remove old horizontal equipment from original mounted position to open area, so that subsequent hoist and mount of staff.
Optionally, the traction assembly further comprises a guide wheel, the guide wheel is fixedly arranged on the supporting plate, and the traction rope is abutted with the guide wheel.
Through adopting above-mentioned technical scheme, through setting up the leading wheel, reduce the frictional effect between haulage rope and the backup pad.
Optionally, the support assembly further comprises a plurality of backing plates, wherein the backing plates are arranged between the support cross beam and the support plate, and the backing plates are fixedly connected with the support cross beam and the support plate.
Through adopting above-mentioned technical scheme, when backup pad and cement base exist less distance, the staff can come leveling backup pad through the backing plate for backup pad and cement base are located on the same horizontal plane.
In summary, the present application includes at least one of the following beneficial technical effects:
1. The jacking component separates the horizontal equipment from the cement base, then places the carrying tank on the cement base, and places the horizontal equipment on the carrying tank; the traction component horizontally moves and pulls the horizontal equipment from the cement base to the supporting plate, so that the horizontal equipment to be replaced is separated from other equipment, and the subsequent hoisting and transportation are facilitated;
2. The guide rails are arranged on the support plates, so that the carrying tank and the horizontal equipment move along a designed route, and the movement of the carrying tank and the horizontal equipment is deviated;
3. when the cement base is high, the supporting columns and the supporting beams are used for lifting the supporting plates, so that the supporting plates and the upper surface of the cement base are located on the same horizontal plane.
Drawings
Fig. 1 is a schematic diagram showing the construction of the tooling in embodiment 1.
Fig. 2 is a schematic view showing the structure of the support member in embodiment 1.
Fig. 3 is a schematic view showing the structure of the jacking assembly in embodiment 1.
Fig. 4 is a schematic diagram showing the structure of the moving member in embodiment 1.
Fig. 5 is an enlarged view at a in fig. 4.
Fig. 6 is a schematic diagram showing the structure of the traction assembly in embodiment 1.
Fig. 7 is a schematic view showing the structure of the support member in embodiment 2.
The reference numerals are 1, horizontal equipment, 2, a cement base, 3, a supporting component, 31, a supporting column, 311, a plate body unit, 32, a supporting beam, 33, an inclined supporting rod, 34, a connecting beam, 35, a supporting plate, 36, a backing plate, 4, a jacking component, 41, a jack, 5, a moving component, 51, a carrying tank, 6, a traction component, 61, a driving piece, 62, a traction rope, 63, a guide wheel, 7, a guide rail, 8 and a limit.
Detailed Description
The application is described in further detail below with reference to fig. 1-7.
Referring to fig. 1, a horizontal device 1 is fixedly arranged on a cement base 2, so that the horizontal device 1 is separated from the ground, and other chemical equipment is also arranged right above the horizontal device 1. With the increase of the service time, the equipment of the horizontal equipment 1 needs to be replaced after the equipment of the horizontal equipment 1 is damaged or the service life is prolonged. If the horizontal equipment 1 is directly removed by adopting a hoisting mode, other chemical devices at the top of the horizontal equipment 1 need to be dismantled to meet the hoisting condition of the horizontal equipment 1. However, it is often difficult to remove other chemical devices on the top of the horizontal equipment 1, and the workload is large and the period is long.
Therefore, the embodiment of the application discloses a tool for replacing horizontal equipment 1 so as to solve the technical problems.
Referring to fig. 1, the tool for replacing horizontal equipment comprises a support assembly 3, a jacking assembly 4, a moving assembly 5 and a traction assembly 6. The replacement of the horizontal equipment 1 in the chemical plant comprises the steps of moving the old horizontal equipment 1 out of the original installation position and moving the new horizontal equipment 1 into the designed installation position, and the embodiment takes the old equipment out of the original position as an example for explanation.
Referring to fig. 1 and 2, the support assembly 3 is fixed on the ground, and the support assembly 3 includes a support column 31, a support beam 32, a diagonal brace 33, a connection beam 34, and a support plate 35. Wherein, the support column 31, the support beam 32 and the diagonal brace 33 are provided with a plurality of support columns.
Referring to fig. 2, the supporting beams 32 are disposed on the supporting columns 31, a plurality of supporting beams 32 are disposed at intervals, and a plurality of supporting beams 32 are located on the same horizontal plane. In the present embodiment, the support beams 32 are arranged along the X-axis direction, and the support beams 32 are spaced apart from the designer along the Y-axis direction. And a connecting beam 34 is further arranged between the adjacent supporting beams 32, and the connecting beam 34 is welded and fixed with the supporting beams 32 on two sides so as to improve the integral structural rigidity of the supporting assembly 3. One end of the diagonal brace 33 is fixedly connected with the support column 31, and the other end of the diagonal brace 33 is fixedly connected with the support beam 32, so that the stability of the connection between the support column 31 and the support beam 32 is improved.
In this embodiment, the support columns 31, the support beams 32, the connection beams 34 and the diagonal braces 33 are all made of HW200 section steel, and the spacing between the support columns 31 may be set to 1-1.2m.
Referring to fig. 2, the support plate 35 is laid on the support beam 32, and the upper surface of the support plate 35 is positioned on the same level as the upper surface of the cement base 2. Wherein the height of the support column 31 is determined according to the height of the cement base 2 on site, so that the surface of the support plate 35 is arranged flush with the upper surface of the cement base 2 to facilitate the movement of the horizontal device 1. In the embodiment, the supporting plate 35 is formed by splicing a plurality of plate body units 311, the plate body units 311 are arranged along the X-axis direction, the supporting plate 35 is a steel plate with the thickness of 20mm, and the supporting plate 35 is welded and fixed with the supporting beam 32.
Referring to fig. 3, the jacking assembly 4 comprises a number of jacks 41, the jacks 41 being used to jack the horizontal apparatus 1 such that the horizontal apparatus 1 is separated from the cement base 2.
Referring to fig. 3 to 5, the moving assembly 5 includes a plurality of carrying tanks 51, the carrying tanks 51 for supporting the horizontal apparatus 1. In the present embodiment, the plurality of carrying tanks 51 are divided into two groups arranged at intervals, each group including two carrying tanks 51. The moving direction of the carrying tank 51 is consistent with the length direction of the fixed base, and the carrying tank 51 is moved to and from the cement base 2 and the support plate 35.
Referring to fig. 3 to 5, in addition, the support assembly 3 further includes two guide rails 7, the two guide rails 7 are disposed in parallel, and the guide rails 7 are fixedly disposed on the support plate 35, so that the handling tank 51 moves on the guide rails 7. That is, by providing the guide rail 7 on the support plate 35, the carrying tank 51 and the horizontal apparatus 1 are moved along the designed route, and the carrying tank 51 and the horizontal apparatus 1 are offset. In this embodiment, the guide rail 7 is composed of two parallel angle steels, the carrying tank 51 is disposed between the two parallel angle steels, and the angle steels are fixed with the support plate 35 by spot welding. In this embodiment, the guide rail 7 extends onto the cement silo 2.
Referring to fig. 3 to 5, after the jacking assembly 4 separates the horizontal apparatus 1 from the cement base 2, a worker sets the handling tanks 51 on the cement base 2, and then the jacking assembly 4 lowers the horizontal apparatus 1 so that the horizontal apparatus 1 is placed on the plurality of handling tanks 51.
Referring to fig. 1 and 6, the traction assembly 6 includes a driver 61, a traction rope 62, and a guide wheel 63. The driving piece 61 is fixedly arranged on the ground of one side, far away from the horizontal equipment 1, of the supporting plate 35, one end of the traction rope 62 is connected with the driving piece 61, and the other end of the traction rope 62 is connected with the horizontal equipment 1. The guide wheel 63 is fixedly arranged on the support plate 35, and the traction rope 62 is abutted against the guide wheel 63. In this embodiment, the driving member 61 is a winch, which is fixed to the ground by anchor bolts, and in other embodiments, the driving member 61 may be a chain block, an electric block, or the like, to control the moving speed of the horizontal apparatus 1.
In addition, the supporting component 3 further comprises a limiting strip 8, wherein the limiting strip 8 is arranged on one side, far away from the horizontal equipment 1, of the supporting plate 35, the limiting strip 8 is fixedly connected with the supporting plate 35, and the limiting strip 8 is used for being abutted against the carrying tank 51 so as to reduce the occurrence of the situation that the carrying tank 51 slides out of the supporting plate 35. Meanwhile, the horizontal equipment 1 is stably arranged on the supporting plate 35 by utilizing the combined action of the traction component 6 and the limiting strip 8, so that the subsequent hoisting and transportation of the horizontal equipment 1 are facilitated. In this embodiment, the limit bar 8 is a steel bar, and the limit bar 8 is fixed to the support plate 35 by spot welding.
The implementation principle of the tool for replacing the horizontal equipment in the embodiment of the application is as follows:
The horizontal equipment 1 is separated from the cement base 2 by the jacking component 4, the carrying tank 51 is placed on the cement base 2, the horizontal equipment 1 is placed on the carrying tank 51 by the jacking component 4, and the horizontal equipment 1 is horizontally moved from the cement base 2 to the supporting plate 35 by the traction component 6, so that the horizontal equipment 1 to be replaced is separated from other equipment, and the subsequent hoisting and transportation are facilitated.
Example 2
This embodiment 2 differs from embodiment 1 in that:
Referring to fig. 7, the support assembly 3 further includes a plurality of pad plates 36, wherein the pad plates 36 are disposed between the support beam 32 and the support plate 35, and the pad plates 36 are fixedly connected with the support beam 32 and the support plate 35. When the support plate 35 is not on the same horizontal plane with the cement base 2 and the support plate 35 is lower than the cement base 2, a worker can add a backing plate 36 between the support plate 35 and the support beam 32 so that the support plate 35 and the surface of the cement base 2 are on the same horizontal plane. Wherein, backing plate 36 is welded fixedly with support beam 32, backup pad 35.
The above embodiments are not intended to limit the scope of the application, so that the equivalent changes of the structure, shape and principle of the application are covered by the scope of the application.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421508353.8U CN222743978U (en) | 2024-06-27 | 2024-06-27 | A tool for replacing horizontal equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421508353.8U CN222743978U (en) | 2024-06-27 | 2024-06-27 | A tool for replacing horizontal equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222743978U true CN222743978U (en) | 2025-04-11 |
Family
ID=95328673
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421508353.8U Active CN222743978U (en) | 2024-06-27 | 2024-06-27 | A tool for replacing horizontal equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222743978U (en) |
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2024
- 2024-06-27 CN CN202421508353.8U patent/CN222743978U/en active Active
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