CN222724079U - Horizontal mixer - Google Patents

Abstract

The utility model relates to the technical field of mixers, in particular to a horizontal mixer, which not only realizes all treatments required by raw materials in industrial silicon production, but also fully mixes the raw materials and improves the mixing degree of the raw materials when the raw materials are subjected to the treatments of mixing, washing, filtering and the like; the device comprises a mixing drum, a driving mechanism, two groups of stirring mechanisms, a water washing mechanism, a filtering mechanism and a discharging mechanism, wherein the driving mechanism is arranged on the mixing drum and drives the two groups of stirring mechanisms to rotate, the two groups of stirring mechanisms are arranged on the driving mechanism and mix and stir raw materials, the water washing mechanism is arranged on the driving mechanism and washes the raw materials, the filtering mechanism is arranged on the mixing drum and filters the raw materials, and the discharging mechanism is arranged on the mixing drum and facilitates raw material discharge.

Description

Horizontal mixer

Technical Field

The utility model relates to the technical field of mixers, in particular to a horizontal mixer.

Background

In the raw material pretreatment stage of industrial silicon production, the horizontal mixer can be used for mixing silicon ores, reducing agents and other additives, so that the uniformity and consistency of the raw materials can be ensured, and the efficiency and the product quality of the subsequent smelting process are improved.

The utility model discloses a horizontal mixer in the prior art, for example, the utility model disclosed in the patent with the application number 202022347714.3, the main structure comprises a box body, a stirring device is arranged in the box body in a lifting manner, transverse plates are fixed on two sides of the stirring support, two stirring rods are rotatably arranged in the two transverse plates, one sides of the two stirring rods are coaxially fixed with control gears, the transverse plates are rotatably provided with driving gears, the driving gears are meshed with the two control gears, one side of each driving gear is provided with a driving groove, one side of the box body is fixedly provided with a driving cavity, a supporting frame is slidably arranged in the driving cavity, one side of each supporting frame is fixedly provided with a driving motor, an output shaft of each driving motor is coaxially fixed with a driving turntable, the driving grooves are identical to the driving turntable in shape, when the stirring device is reset, the stirring device is used for controlling the stirring device to stir materials, when the stirring device is required to be cleaned, the internal stirring support is removed, residues on the surface are washed, and the residues in the box body can be cleaned by a cleaning scraper.

However, in the pretreatment stage of industrial silicon, the steps of water washing, impurity removal and the like are needed besides the step of mixing raw materials, and the conventional horizontal mixer is difficult to realize the pretreatment requirement of industrial silicon.

Disclosure of utility model

In order to solve the technical problems, the utility model provides the horizontal mixer which not only realizes all treatments required by raw materials in industrial silicon production, but also fully mixes the raw materials in the steps of mixing, washing, filtering and the like, thereby improving the mixing degree of the raw materials.

The utility model discloses a horizontal mixer which comprises a mixing drum, a driving mechanism, two groups of stirring mechanisms, a washing mechanism, a filtering mechanism and a discharging mechanism, wherein the driving mechanism is arranged on the mixing drum and drives the two groups of stirring mechanisms to rotate, the two groups of stirring mechanisms are arranged on the driving mechanism and mix and stir raw materials, the washing mechanism is arranged on the driving mechanism and washes the raw materials, the filtering mechanism is arranged on the mixing drum and filters the raw materials, the discharging mechanism is arranged on the mixing drum and facilitates the discharging of the raw materials, a worker pours the raw materials into the mixing drum, starts the driving mechanism, drives the two groups of stirring mechanisms to rotate, simultaneously the two groups of stirring mechanisms rotate, so that the raw materials are fully mixed and stirred, the washing mechanism conveys clear water into the mixing drum to wash the raw materials, the water and impurities are filtered by the filtering mechanism and discharged, and the raw materials are discharged from the discharging mechanism after the full mixing is completed.

Preferably, the mixing drum comprises a bottom plate, a support frame, a drum body, a feeding hopper and a cover plate, wherein the bottom end of the bottom plate is connected with the ground, the bottom end of the support frame is connected with the top end of the bottom plate, the bottom end of the drum body is connected with the top end of the support frame, a cavity is formed in the drum body, a discharge port is formed in the side wall of the drum body and is communicated with the cavity of the drum body, a feed port is formed in the top end of the drum body and is communicated with the cavity of the drum body, the bottom end of the feeding hopper is communicated with the top feed port of the drum body, the cover plate is rotatably arranged on the feeding hopper, a worker opens the cover plate, and pours raw materials into the cavity of the drum body through the feeding hopper, and the drum body is enabled to form a certain inclination angle through the support frame, so that the raw materials are conveniently discharged.

Preferably, the driving mechanism comprises a supporting table, a motor, a speed reducer, a transmission shaft, a rotary table and two groups of first belt pulleys, wherein the bottom end of the supporting table is connected with the outer side wall of the cylinder body, the bottom end of the motor is connected with the top end of the supporting table, the bottom end of the speed reducer is connected with the top end of the supporting table, the transmission shaft is rotatably arranged on the supporting table and longitudinally connected with the speed reducer, the rotary table is rotatably arranged on the cylinder body and connected with the transmission shaft, the two groups of first belt pulleys are arranged on the transmission shaft, the motor is started, the speed reducer drives the transmission shaft to rotate through the transmission shaft, the transmission shaft drives the rotary table to rotate, and the rotary table drives the two groups of stirring mechanisms to rotate, so that the mixing stirring effect on raw materials is enhanced.

Preferably, the stirring mechanism comprises a rotating shaft, a belt pulley II, a belt, a helical blade and a limiting plate, wherein the rotating shaft is arranged on the turntable and penetrates into a cavity of the cylinder body, the belt pulley II is arranged on the rotating shaft, the belt is arranged on the belt pulley II and the belt pulley I in a tensioning mode, the helical blade is arranged on the rotating shaft and positioned in the cavity of the cylinder body, the limiting plate is arranged on the rotating shaft, the belt pulley I drives the belt pulley II to rotate through the belt, the belt pulley II drives the rotating shaft to rotate, the rotating shaft drives the helical blade to rotate, the helical blade rotates to mix and stir raw materials, meanwhile, the turntable drives the rotating shafts on the two groups of stirring mechanisms to rotate, the mixing and stirring effect on the raw materials is enhanced, the limiting plate is arranged to facilitate the rotating shaft to rotate along the filtering mechanism, and meanwhile, the helical blade rotates to convey the raw materials to the filtering mechanism.

Preferably, the water washing mechanism comprises a water pump, a water pipe and three groups of spray heads, wherein the bottom end of the water pump is connected with the top end of the supporting table, the water pipe is arranged on the water pump, the three groups of spray heads are arranged in a cavity of the cylinder and are communicated with the inside of the water pipe, the speed reducer drives the water pump to pump water, the water inlet of the water pump is communicated with an external water source, the water pump conveys water into the three groups of spray heads through the water pipe, and the spray heads spray the water into the cavity of the cylinder to clean raw materials.

Preferably, the filtering mechanism comprises a supporting rod, an inner filter plate, an outer filter plate, a lower filter plate and a drainage groove, wherein the supporting rod is arranged in a cavity of the cylinder, the inner filter plate is arranged on the supporting rod, the outer filter plate is arranged in the cavity of the cylinder, a limiting plate is rotatably arranged between the inner filter plate and the outer filter plate, the lower filter plate is arranged at the bottom end of the cavity of the cylinder, the drainage groove is arranged at the bottom end of the cylinder and is communicated with the cavity of the cylinder, the inner filter plate is supported by the supporting rod, the limiting plate rotates between the inner filter plate and the outer filter plate, the rotary shaft is convenient to rotate along with the driving mechanism, impurities in raw materials are isolated at the front end in the cavity of the cylinder by the inner filter plate and the outer filter plate, and then water for flushing enters the lower filter plate and is discharged through the drainage groove.

Preferably, the discharging mechanism comprises a hinge, a sealing door, a handle and a lock catch, wherein the hinge is arranged at the discharging opening of the cylinder, the sealing door is arranged on the hinge, the handle is arranged on the sealing door, the lock catch is arranged on the sealing door, when raw materials are washed and filtered, a worker opens the lock catch, and pulls the sealing door to open by controlling the handle, so that the raw materials are conveniently discharged through the discharging opening of the cylinder.

Compared with the prior art, the utility model has the beneficial effects that a worker pours raw materials into the mixing drum, the driving mechanism is started, the driving mechanism drives the two groups of stirring mechanisms to rotate, and simultaneously the two groups of stirring mechanisms rotate, so that the raw materials are fully mixed and stirred, the water washing mechanism conveys clear water into the mixing drum to wash the raw materials, the water and impurities are filtered by the filter mechanism and discharged, and the raw materials are discharged from the discharge mechanism after the full mixing is finished.

Drawings

FIG. 1 is a schematic illustration of a cross-sectional axially measured structure of the present utility model;

FIG. 2 is a schematic illustration of the axially oriented structure of the mixing drum and discharge mechanism of the present utility model;

FIG. 3 is an enlarged partial schematic elevational view of the drive mechanism and stirring mechanism of the present utility model;

FIG. 4 is a schematic view of a partially enlarged cross-sectional isometric construction of the stirring mechanism and the water washing mechanism of the present utility model;

FIG. 5 is a schematic view of a partially enlarged isometric construction of the drive mechanism and the water wash mechanism of the present utility model;

FIG. 6 is a schematic view of a partially enlarged cross-sectional isometric construction of the stirring mechanism and the filtering mechanism of the present utility model.

The drawing comprises the components of 01, mixing cylinder, 11, bottom plate, 12, supporting frame, 13, cylinder, 14, feeding hopper, 15, cover plate, 02, driving mechanism, 21, supporting table, 22, motor, 23, speed reducer, 24, transmission shaft I, 25, rotary table, 26, belt pulley, 03, stirring mechanism, 31, rotary shaft, 32, belt pulley II, belt, 34, spiral blade, 35, limiting plate, 04, washing mechanism, 41, water pump, 42, water pipe, 43, spray head, 05, filtering mechanism, 51, supporting rod, 52, inner filter plate, 53, outer filter plate, 54, lower filter plate, 55, drainage tank, 06, discharge mechanism, 61, hinge, 62, sealing door, 63, handle, 64 and lock catch.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Example 1

The utility model relates to a horizontal mixer, which comprises a mixing drum 01, a driving mechanism 02, two groups of stirring mechanisms 03, a washing mechanism 04, a filtering mechanism 05 and a discharging mechanism 06, wherein the driving mechanism 02 is arranged on the mixing drum 01 and drives the two groups of stirring mechanisms 03 to rotate, the two groups of stirring mechanisms 03 are arranged on the driving mechanism 02 and mix and stir raw materials, the washing mechanism 04 is arranged on the driving mechanism 02 and wash the raw materials, the filtering mechanism 05 is arranged on the mixing drum 01 and filters the raw materials, the discharging mechanism 06 is arranged on the mixing drum 01 and facilitates raw material discharging, and the mixing drum 01 comprises a bottom plate 11, The bottom end of the bottom plate 11 is connected with the ground, the bottom end of the bottom plate 12 is connected with the top end of the bottom plate 11, the bottom end of the cylinder 13 is connected with the top end of the bottom plate 11, a cavity is arranged in the cylinder 13, a discharge hole is formed in the side wall of the cylinder 13 and is communicated with the cavity of the cylinder 13, a feed inlet is formed in the top end of the cylinder 13 and is communicated with the cavity of the cylinder 13, the bottom end of the upper hopper 14 is communicated with the feed inlet at the top end of the cylinder 13, the cover plate 15 is rotatably arranged on the upper hopper 14, and the driving mechanism 02 comprises a supporting table 21, a motor 22, a speed reducer 23, The stirring mechanism 03 comprises a rotating shaft 31, a belt pulley II 32, a belt 33, a helical blade 34 and a limiting plate 35, wherein the rotating shaft 31 is arranged on the rotating shaft 25 and extends into a cavity of the cylinder 13, the belt pulley II 32 is arranged on the rotating shaft 31, the belt 33 is arranged on the belt pulley II 32 and the belt pulley II 26 in a tensioning manner, the helical blade 34 is arranged on the rotating shaft 31 and is positioned in the cavity of the cylinder 13, the limiting plate 35 is arranged on the rotating shaft 31, the discharging mechanism 06 comprises a hinge 61, A sealing door 62, When the device works, firstly, a worker opens the cover plate 15 to pour raw materials into a cavity of the cylinder 13 through the feeding hopper 14, the cylinder 13 forms a certain inclined angle through the supporting frame 12, the raw materials are conveniently discharged, the motor 22 is started, the speed reducer 23 drives the transmission shaft 24 to rotate through the transmission shaft 24, the transmission shaft 24 drives the turntable 25 to rotate, the turntable 25 drives the two groups of stirring mechanisms 03 to rotate, the belt pulley I26 drives the belt pulley II 32 to rotate through the belt 33, the belt pulley II 32 drives the rotation shaft 31 to rotate, the rotation shaft 31 drives the helical blades 34 to rotate, the helical blades 34 rotate to mix and stir the raw materials, the turntable 25 drives the rotation shaft 31 on the two groups of stirring mechanisms 31 to rotate, the mixing and stirring effect on the raw materials is enhanced, the limit plate 35 is arranged to facilitate the rotation of the rotation shaft 31 along the filtering mechanism 05, the helical blades 34 rotate to convey the raw materials to the filtering mechanism 05, and when the raw materials are washed by water, the first belt pulley II 32 drives the rotation shaft 31 to rotate, the helical blades 34 are arranged on the filter mechanism 05, and the limit plate 35 is convenient to rotate the rotation of the rotary plate 31 along the filtering mechanism 05, and the rotary plate to be convenient to rotate the raw materials to be discharged After filtration, the worker opens the lock 64 and pulls the sealing door 62 to open by manipulating the handle 63, facilitating the discharge of the raw material through the discharge port of the cylinder 13.

Example 2

As shown in fig. 1 to 6, a horizontal mixer of the present utility model is based on example 1; the water washing mechanism 04 comprises a water pump 41, a water pipe 42 and three groups of spray nozzles 43, wherein the bottom end of the water pump 41 is connected with the top end of the supporting table 21, the water pipe 42 is arranged on the water pump 41, and the three groups of spray nozzles 43 are arranged in the cavity of the cylinder 13 and are communicated with the inside of the water pipe 42; the filtering mechanism 05 comprises a supporting rod 51, an inner filtering plate 52, an outer filtering plate 53, a lower filtering plate 54 and a drainage groove 55, wherein the supporting rod 51 is arranged in a cavity of the cylinder 13, the inner filtering plate 52 is arranged on the supporting rod 51, the outer filtering plate 53 is arranged in the cavity of the cylinder 13, a limiting plate 35 is rotatably arranged between the inner filtering plate 52 and the outer filtering plate 53, the lower filtering plate 54 is arranged at the bottom end of the cavity of the cylinder 13, the drainage groove 55 is arranged at the bottom end of the cylinder 13 and communicated with the cavity of the cylinder 13, when the filtering mechanism works, firstly, a worker opens a cover plate 15 to pour raw materials into the cavity of the cylinder 13 through the upper hopper 14, the cylinder 13 is enabled to form a certain inclination angle through the supporting frame 12, the raw materials are conveniently discharged, a motor 22 is started, a speed reducer 23 drives a transmission shaft 24 to rotate through the transmission shaft 24, the transmission shaft 24 drives a turntable 25 to rotate, the turntable 25 drives two groups of stirring mechanisms 03 to rotate, a belt pulley one 26 drives a belt pulley two groups 32 to rotate through a belt 33, the belt pulley two 32 drives a rotating shaft 31 to rotate, the spiral blades 34 rotate to mix the raw materials, and simultaneously the rotating blades 34 drive the rotating shafts 31 on the two groups of stirring mechanisms 31 rotate, the rotating together, the rotating blades 25 drive the rotating blades 31 to rotate to the rotating shafts 31, the raw materials 31, and the raw materials are enhanced and the raw materials are rotated to be conveyed to the raw materials through the rotation by the rotation mechanism through the rotation mechanism and the filtering mechanism, the speed reducer 23 drives the water pump 41 to pump water, the water inlet of the water pump 41 is communicated with an external water source, the water pump 41 conveys water into the three groups of spray heads 43 through the water conveying pipe 42, the spray heads 43 spray water into the cavity of the cylinder 13 to clean raw materials, the inner filter plate 52 is supported through the supporting rods 51, the limiting plate 35 rotates between the inner filter plate 52 and the outer filter plate 53, the rotary shaft 31 is convenient to rotate along with the driving mechanism 02, impurities in the raw materials are isolated at the front end in the cavity of the cylinder 13 by the inner filter plate 52 and the outer filter plate 53, then water for flushing enters the lower filter plate 54 and is discharged through the drainage groove 55, after the raw materials are washed and filtered, a worker opens the lock catch 64, the sealing door 62 is pulled to be opened through the control handle 63, and the raw materials are conveniently discharged through the discharge hole of the cylinder 13.

The motor 22, the speed reducer 23 and the water pump 41 of the present utility model are commercially available and can be installed and operated by those skilled in the art according to the accompanying instructions without the need for creative efforts of those skilled in the art.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims (7)

1. A horizontal mixer comprises a mixing drum (01) and is characterized by further comprising a driving mechanism (02), two groups of stirring mechanisms (03), a washing mechanism (04), a filtering mechanism (05) and a discharging mechanism (06), wherein the driving mechanism (02) is arranged on the mixing drum (01) and drives the two groups of stirring mechanisms (03) to rotate, the two groups of stirring mechanisms (03) are arranged on the driving mechanism (02) and mix and stir raw materials, the washing mechanism (04) is arranged on the driving mechanism (02) and wash the raw materials, the filtering mechanism (05) is arranged on the mixing drum (01) and filters the raw materials, and the discharging mechanism (06) is arranged on the mixing drum (01) and facilitates raw material discharging.

2. The horizontal mixer as claimed in claim 1, characterized in that the mixing drum (01) comprises a bottom plate (11), a support frame (12), a drum (13), a loading hopper (14) and a cover plate (15), wherein the bottom end of the bottom plate (11) is connected with the ground, the bottom end of the support frame (12) is connected with the top end of the bottom plate (11), the bottom end of the drum (13) is connected with the top end of the support frame (12), a cavity is formed in the drum (13), a discharge opening is formed in the side wall of the drum (13) and is communicated with the cavity of the drum (13), the top end of the drum (13) is provided with a feed opening and is communicated with the cavity of the drum (13), the bottom end of the loading hopper (14) is communicated with the top feed opening of the drum (13), and the cover plate (15) is rotatably mounted on the loading hopper (14).

3. A horizontal mixer as claimed in claim 2, characterized in that the drive mechanism (02) comprises a support table (21), a motor (22), a speed reducer (23), a transmission shaft (24), a turntable (25) and two groups of first pulleys (26), the bottom end of the support table (21) is connected with the outer side wall of the cylinder (13), the bottom end of the motor (22) is connected with the top end of the support table (21), the bottom end of the speed reducer (23) is connected with the top end of the support table (21), the transmission shaft (24) is rotatably mounted on the support table (21) and is longitudinally connected with the speed reducer (23), the turntable (25) is rotatably mounted on the cylinder (13) and is connected with the transmission shaft (24), and the two groups of first pulleys (26) are both mounted on the transmission shaft (24).

4. A horizontal mixer as claimed in claim 3, characterized in that the stirring mechanism (03) comprises a rotating shaft (31), a second pulley (32), a belt (33), a helical blade (34) and a limiting plate (35), the rotating shaft (31) is arranged on the turntable (25) and extends into the cavity of the cylinder (13), the second pulley (32) is arranged on the rotating shaft (31), the belt (33) is arranged on the second pulley (32) and the first pulley (26) in a tensioning manner, the helical blade (34) is arranged on the rotating shaft (31) and is positioned in the cavity of the cylinder (13), and the limiting plate (35) is arranged on the rotating shaft (31).

5. A horizontal mixer as claimed in claim 3, characterized in that the water washing mechanism (04) comprises a water pump (41), a water pipe (42) and three groups of spray heads (43), the bottom end of the water pump (41) is connected with the top end of the supporting table (21), the water pipe (42) is arranged on the water pump (41), and the three groups of spray heads (43) are arranged in the cavity of the cylinder (13) and are communicated with the interior of the water pipe (42).

6. A horizontal mixer as claimed in claim 4, wherein the filter means (05) comprises a support rod (51), an inner filter plate (52), an outer filter plate (53), a lower filter plate (54) and a drainage channel (55), the support rod (51) is mounted in the cavity of the cylinder (13), the inner filter plate (52) is mounted on the support rod (51), the outer filter plate (53) is mounted in the cavity of the cylinder (13), the limiting plate (35) is rotatably mounted between the inner filter plate (52) and the outer filter plate (53), the lower filter plate (54) is mounted at the bottom end of the cavity of the cylinder (13), and the drainage channel (55) is mounted at the bottom end of the cylinder (13) in communication with the inside of the cavity of the cylinder (13).

7. A horizontal mixer according to claim 2, characterized in that the discharge mechanism (06) comprises a hinge (61), a sealing door (62), a handle (63) and a catch (64), the hinge (61) being mounted at the discharge opening of the bowl (13), the sealing door (62) being mounted on the hinge (61), the handle (63) being mounted on the sealing door (62), the catch (64) being mounted on the sealing door (62).