CN222715590U - Ultralow bath ratio continuous pad dyeing feeding device - Google Patents
Ultralow bath ratio continuous pad dyeing feeding device Download PDFInfo
- Publication number
- CN222715590U CN222715590U CN202421437958.2U CN202421437958U CN222715590U CN 222715590 U CN222715590 U CN 222715590U CN 202421437958 U CN202421437958 U CN 202421437958U CN 222715590 U CN222715590 U CN 222715590U
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- feeding
- spray
- bath ratio
- pad dyeing
- box
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- 238000009980 pad dyeing Methods 0.000 title claims abstract description 35
- 239000007921 spray Substances 0.000 claims abstract description 72
- 239000004744 fabric Substances 0.000 claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000005507 spraying Methods 0.000 claims description 11
- 238000011084 recovery Methods 0.000 claims description 8
- 238000001125 extrusion Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 abstract 2
- 238000004043 dyeing Methods 0.000 description 8
- 239000000243 solution Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model provides an ultralow bath ratio continuous pad dyeing feeder, including feed mechanism and feeding mechanism, feed mechanism is including the feed box that is used for splendid attire dye liquor, feed mechanism is including installing the feed box at the feed box top, both sides at the feed box all are provided with fabric complex opening, the guide roll is installed to the opening part, internally mounted at the feed box has upper and lower complex squeeze roll, install the spray tube in the feed box of squeeze roll one side, the spray tube overcoat is equipped with the spray cover, the spray tube is installed in the spray cover, the spray cover is installed on the feed box through lifting device, the support frame is installed at elevating gear's elevating end, the spray cover is rotated and is installed on the support frame, still install the power equipment that is used for driving spray cover pivoted on the support frame, the spray tube passes through the feed hose and feeds through with the feed box. The utility model can reduce the bath ratio, reduce the consumption of dye liquor and improve the pad dyeing quality and efficiency, thereby reducing the cost and improving the competitiveness of enterprises.
Description
Technical Field
The utility model relates to the technical field of fabric pad dyeing, in particular to an ultra-low bath ratio continuous pad dyeing feeding device.
Background
Padding is a dyeing method of immersing a fabric in a dye liquor and removing excess dye liquor by penetrating the dye liquor into the fabric under the pressure of a roller, and in the prior art, a feeding device for padding is generally used for feeding, that is, the fabric needs to be immersed in the dye liquor, so that when the fabric is padded, a large amount of dye liquor needs to be prepared, so that the fabric can be immersed in the dye liquor, but a series of problems are caused:
1. The problem of contamination of the dye liquor, namely, once the dyeing process is started, the dye liquor is continuously contacted with the fabric, and the fabric possibly carries impurities or residues left by previous batch dyeing, and the factors can lead to the gradual reduction of the quality of the dye liquor, thereby influencing the dyeing effect of subsequent fabrics and even leading to the rise of defective products or rejection rate;
2. dye liquor waste phenomenon, namely, in order to meet the requirement of a padding method, a large amount of dye liquor is usually required to be prepared, however, in actual operation, it is difficult to ensure that all dye liquor can be completely consumed every pad dyeing, so that a large amount of unused dye liquor is wasted, the cost is increased, and unnecessary burden is caused to the environment;
3. Equipment cost and maintenance in order to meet the requirement of large bath ratio dye liquor, the dyeing equipment must have larger capacity and volume, which not only increases the initial investment cost of the equipment, but also makes the daily operation and maintenance of the equipment more complex and expensive;
Due to the problems, the bath ratio of the existing pad dyeing method feeding device is large, so that the water consumption and the material consumption are large, the dyeing quality of fabrics can be further affected, the production cost is increased, and the development of enterprises is hindered.
Disclosure of utility model
The utility model aims to solve the technical problem of providing an ultralow bath ratio continuous pad dyeing feeding device which can reduce the bath ratio, reduce the consumption of dye liquor and improve the pad dyeing quality and efficiency, thereby reducing the cost and improving the enterprise competitiveness.
The technical problems to be solved by the utility model are realized by the following technical proposal. The utility model relates to an ultra-low bath ratio continuous pad dyeing feeding device, which comprises a feeding mechanism for spraying and feeding fabrics and a feeding mechanism matched with the feeding mechanism, wherein the feeding mechanism comprises a feeding box for containing dye liquor, the feeding mechanism comprises a feeding box arranged at the top of the feeding box, openings matched with the fabrics are arranged on two sides of the feeding box, guide rollers are arranged at the openings, squeeze rollers matched up and down are arranged in the feeding box, a spray pipe is arranged in the feeding box at one side of the squeeze rollers, a spray cover is sleeved outside the spray pipe, the spray pipe is arranged in the spray cover, the spray cover is arranged on the feeding box through lifting equipment, a supporting frame is arranged at the lifting end of the lifting device, the spray cover is rotatably arranged on the supporting frame, a power equipment for driving the spray cover to rotate is further arranged on the supporting frame, the spray pipe is communicated with the feeding box through a feeding hose, and a feeding pump matched with the feeding hose is arranged in the feeding box.
The technical problem to be solved by the utility model can be further solved by the following technical scheme, for the ultra-low bath ratio continuous pad dyeing feeding device, a plurality of evenly distributed spray nozzles are arranged on a spray pipe, and strip-shaped spray openings matched with the spray nozzles are arranged at the bottom of a spray cover.
The technical problem to be solved by the utility model can be further solved by the following technical scheme, for the ultralow bath ratio continuous pad dyeing feeding device, the power equipment is a motor, the spray cover is arranged on the support frame through the rotating shaft, and the motor shaft of the motor is in transmission connection with the rotating shaft.
The technical problem to be solved by the utility model can be further solved by the following technical scheme, for the ultra-low bath ratio continuous pad dyeing feeding device, the lifting device is a cylinder, the cylinder is arranged on the feeding box, and the spray cover is arranged on the piston rod end of the cylinder.
The technical problem to be solved by the utility model can be further solved by the following technical scheme, and the ultra-low bath ratio continuous pad dyeing feeding device is provided with a heater in a feeding box.
The technical problem to be solved by the utility model can be further solved by the following technical scheme, and the ultra-low bath ratio continuous pad dyeing feeding device is provided with a thermometer and a liquid level meter on a feeding box.
The technical problem to be solved by the utility model can be further solved by the following technical scheme, and for the ultralow bath ratio continuous pad dyeing feeding device, the device further comprises a recovery box, wherein the recovery box is arranged below the feeding box and is communicated with the bottom of the feeding box through a recovery pipeline.
Compared with the prior art, the utility model has the beneficial effects that:
1. And (3) reducing pollution of the dye liquor:
The spray feeding mode can accurately control the injection quantity and distribution of the dye liquor, and ensure that only necessary dye liquor is injected onto the fabric, thereby avoiding the condition that the subsequent dye liquor is polluted and obviously reducing the waste of the dye liquor;
2. The dyeing uniformity and quality are improved:
the spray feeding can ensure that the dye liquor is uniformly and finely covered on the surface of the fabric, and the phenomena of chromatic aberration and uneven pad dyeing caused by uneven dye liquor distribution are reduced, so that a more uniform and more stable pad dyeing effect is obtained;
3. The production cost is reduced:
the spray feeding device is relatively simple, a large amount of dye liquor does not need to be prepared, the occupied area is small, the maintenance cost is low, and the operation cost of enterprises is further reduced.
Drawings
FIG. 1 is a schematic diagram of a structure of the present utility model;
FIG. 2 is a schematic view of the mounting structure of the spray cap of the present utility model;
fig. 3 is a schematic structural view of the spray cap of the present utility model.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, an ultra-low bath ratio continuous pad dyeing feeding device comprises a feeding mechanism for spraying and feeding a fabric 5 and a feeding mechanism matched with the feeding mechanism, wherein the feeding mechanism is used for spraying a dye solution to the fabric 5 in a spraying and feeding mode, pad dyeing feeding operation of the fabric 5 is realized, the feeding mechanism is used for containing the dye solution, and is convenient for providing the dye solution for the feeding mechanism, and the feeding mechanism comprises:
The feeding mechanism comprises a feeding box 1 for containing dye liquor, the feeding mechanism comprises a feeding box 2 arranged at the top of the feeding box 1, openings matched with the fabric 5 are formed in two sides of the feeding box 2, guide rollers 3 are arranged at the openings, so that the fabric 5 can be conveniently input and output, extrusion rollers 4 matched up and down are arranged in the feeding box 2, a spray pipe 17 is arranged in the feeding box 2 at one side of the extrusion rollers 4, the spray pipe 17 is arranged at one side of the extrusion rollers 4 and is used for spraying the dye liquor to the fabric 5, and the subsequent extrusion rollers 4 are convenient to extrude the fabric 5 sprayed with the dye liquor so that the dye liquor can be better immersed in the fabric 5;
Meanwhile, a spray cover 6 is sleeved outside the spray pipe 17, the spray pipe 17 is arranged in the spray cover 6, the spray cover 6 is arranged on the feed box 2 through lifting equipment, a supporting frame 8 is arranged at the lifting end of the lifting device 9, the spray cover 6 is rotatably arranged on the supporting frame 8, a power device 7 for driving the spray cover 6 to rotate is also arranged on the supporting frame 8, the spray cover 6 is sleeved outside the spray pipe 17 and is used for guiding dye liquor sprayed by the spray pipe 17 so as to facilitate better spraying on the fabric 5, preferably, a plurality of uniformly distributed spray nozzles 18 are arranged on the spray pipe 17, strip-shaped spray openings matched with the spray nozzles 18 are arranged at the bottom of the spray cover 6, the power device 7 is arranged on the supporting frame 8, the supporting frame 8 is arranged on the lifting device 9 so as to conveniently drive the spray cover 6 and the spray pipe 17 to rotate by using the power device 7, the supporting frame 8 is driven by using the lifting device 9 to drive the spray cover 6 and the spray pipe 17 to move up and down so as to realize adjustment of the dye liquor spraying height, further better meeting the spraying requirement of dye liquor on the fabric 5, and ensuring the spraying quality of the dye liquor can be better distributed and the fabric can be good;
Preferably, the power equipment 7 is a motor, the spray cover 6 is arranged on the support frame 8 through a rotating shaft, a motor shaft of the motor is in transmission connection with the rotating shaft through the matching of a chain wheel and a chain, the lifting device 9 is an air cylinder, the air cylinder is arranged on the feed box 2, and the spray cover 6 is arranged at a piston rod end of the air cylinder.
In order to ensure the supply of the dye liquor, the spray pipe 17 is communicated with the feed box 1 through a feed hose 10, a feed pump 11 matched with the feed hose 10 is arranged in the feed box 1, a heater 12 is arranged in the feed box 1 so as to ensure the temperature of the dye liquor in the feed box 1 to be suitable, the heater 12 is used for heating the dye liquor in the feed box 1, and preferably, a thermometer 13 and a liquid level meter 14 are also arranged on the feed box 1 and used for monitoring the temperature and the liquid level of the dye liquor in the feed box 1 so as to be convenient for timely adjusting the temperature and the allowance of the dye liquor.
In actual use, the device also comprises a recovery box 15, wherein the recovery box 15 is arranged below the feed box 2 and is communicated with the bottom of the feed box 2 through a recovery pipeline 16, and is used for recovering the dye liquor falling into the feed box 2, so that the subsequent concentrated treatment is convenient.
When the device is used, the ultra-low bath ratio continuous pad dyeing feeding device is arranged at the pad dyeing equipment of the existing fabric 5, the fabric 5 is fed into the pad dyeing equipment after passing through the feeding box 2, the angle and the height of the spray cover 6 are adjusted according to the requirement, then the feeding pump 11 is started, the spray pipe 17 is used for spraying the dye liquor on the fabric 5 when the fabric 5 moves, the moving power of the fabric 5 is provided by the pad dyeing equipment, and then the fabric 5 sprayed with the dye liquor enters the pad dyeing equipment to perform pad dyeing operation;
the utility model can realize continuous pad dyeing feeding of the fabric 5 with ultra-low bath ratio by matching, effectively reduce waste and pollution of dye liquor, improve dyeing uniformity and quality, and is beneficial to reducing production cost.
Claims (7)
1. The utility model provides an ultralow bath ratio continuous pad dyeing feeder, which is characterized in that the feeding mechanism comprises a feeding mechanism for spraying and feeding fabrics and a feeding mechanism matched with the feeding mechanism, the feeding mechanism comprises a feeding box for containing dye liquor, the feeding mechanism comprises a feeding box arranged at the top of the feeding box, openings matched with the fabrics are arranged on two sides of the feeding box, guide rollers are arranged at the openings, extrusion rollers matched with each other up and down are arranged in the feeding box, a spray pipe is arranged in the feeding box on one side of the extrusion rollers, a spray cover is sleeved outside the spray pipe, the spray pipe is arranged in the spray cover, the spray cover is arranged on the feeding box through lifting equipment, a supporting frame is arranged at the lifting end of the lifting equipment, the spray cover is rotatably arranged on the supporting frame, a power equipment for driving the spray cover to rotate is also arranged on the supporting frame, the spray pipe is communicated with the feeding box through a feeding hose, and a feeding pump matched with the feeding hose is arranged in the feeding box.
2. The ultra-low bath ratio continuous pad dyeing feeding device as claimed in claim 1, wherein a plurality of evenly distributed spray nozzles are arranged on the spray pipe, and a strip-shaped spray opening matched with the spray nozzles is arranged at the bottom of the spray cover.
3. The continuous pad dyeing and feeding device with the ultra-low bath ratio according to claim 1, wherein the power equipment is a motor, the spray cover is arranged on the support frame through a rotating shaft, and a motor shaft of the motor is in transmission connection with the rotating shaft.
4. The ultra-low bath ratio continuous pad dyeing feeding device according to claim 1 or 3, wherein the lifting device is a cylinder, the cylinder is arranged on the feeding box, and the spray cover is arranged on the piston rod end of the cylinder.
5. The ultra-low bath ratio continuous pad dyeing feeder according to claim 1, wherein a heater is further installed in the feed tank.
6. The ultra-low bath ratio continuous pad dyeing feeder according to claim 5, wherein a thermometer and a level gauge are further installed on the feed tank.
7. The continuous pad dyeing and feeding device with ultra-low bath ratio according to claim 1, further comprising a recovery tank which is arranged below the feeding tank and is communicated with the bottom of the feeding tank through a recovery pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421437958.2U CN222715590U (en) | 2024-06-24 | 2024-06-24 | Ultralow bath ratio continuous pad dyeing feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421437958.2U CN222715590U (en) | 2024-06-24 | 2024-06-24 | Ultralow bath ratio continuous pad dyeing feeding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222715590U true CN222715590U (en) | 2025-04-04 |
Family
ID=95168871
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421437958.2U Active CN222715590U (en) | 2024-06-24 | 2024-06-24 | Ultralow bath ratio continuous pad dyeing feeding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222715590U (en) |
-
2024
- 2024-06-24 CN CN202421437958.2U patent/CN222715590U/en active Active
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