Rolling equipment is used in control cable production
Technical Field
The utility model relates to the technical field of cable processing and production, in particular to winding equipment for control cable production.
Background
The control cable is mainly used for transmitting control and measurement signals, and the like, is a cable of various automatic and wire control command manipulation circuits specially designed for centralized control of various devices, and the control of the control cable is a special non-load cable for transmitting control commands. As the connecting wire between various electric instruments and automatic instrument devices, the control cable plays roles of transmitting various electric signals and guaranteeing the safe and reliable operation of the system. The control cable needs to be wound in the production and processing process. A cable take-up device is a device for taking up a cable or cable into a reel or spool. These devices are commonly used in the power, communications, telecommunications, construction, etc. industries for collecting, storing and transporting control cables. The cable winding device can improve the working efficiency, reduce the manual labor and ensure that the cable is not damaged in the transportation and storage processes.
With diversification and individuation of market demands, cable winding equipment tends to have more functions and flexibility, and can adapt to cables with different specifications and winding specification requirements. Meanwhile, with the improvement of the production efficiency and the production capacity requirements of the industry, the cable winding equipment is required to have higher winding speed and higher working efficiency. Based on the above, the inventor provides a winding device for controlling cable production, so as to meet the technical requirements of flexible operation, simple structure, wide application range and the like.
Disclosure of utility model
The utility model aims to overcome the defects of the prior art, and provides the winding equipment for the production of the control cable, which is flexible in operation, simple in structure, wide in application range and capable of improving the working efficiency, and dust on the surface of the cable can be removed in the winding process without damaging the surface of the cable.
In order to solve the technical problems, the winding equipment for control cable production comprises a workbench, wherein a winding assembly, a guide assembly and a blanking assembly are arranged on the workbench, the winding assembly comprises a clamping assembly used for fixing a coil roller, a first clamping plate and a second clamping plate are oppositely arranged on the workbench, the clamping assembly comprises a fixed center rotatably arranged on the first clamping plate and a movable center rotatably arranged on the second clamping plate, the movable center can move towards or away from the fixed center, the guide assembly comprises a guide wheel and a cleaning ring, the inner diameter of the cleaning ring corresponds to the specification of a cable to be wound, the guide wheel and the cleaning ring can move up and down relative to the workbench, the guide wheel and the cleaning ring can slide left and right on the workbench, and the blanking assembly comprises a supporting platform fixedly arranged on the workbench and blanking tables positioned on two sides of the supporting platform.
Further, the supporting platform is located between the first clamping plate and the second clamping plate, and the blanking table is of a slope structure.
Furthermore, baffles are arranged around the workbench, and elastic buffer cushions are fixedly arranged on the baffles.
Further, a driving air cylinder is fixedly installed on the second clamping plate, an air rod of the driving air cylinder faces the first clamping plate, a connecting plate is fixedly installed on the air rod of the driving air cylinder, and the movable center is rotatably installed on the connecting plate.
Further, an electric push rod for driving the first clamping plate and the second clamping plate to move is fixedly arranged on the workbench.
Further, the winding assembly further comprises a driving motor used for driving the clamping assembly to rotate, the driving motor is fixedly arranged on the first clamping plate, and an output shaft of the driving motor penetrates through the first clamping plate and is fixedly connected with the fixed center.
Further, the guide assembly further comprises a sliding plate which is slidably arranged on the workbench, a lifting air cylinder is fixedly arranged on the sliding plate, a mounting plate is fixedly arranged on an air rod of the lifting air cylinder, and the guide wheel and the cleaning ring are fixedly arranged on the mounting plate.
Further, two guide rails are fixedly arranged on the workbench, and sliding grooves corresponding to the guide rails are formed in the sliding plate, so that the sliding plate can slide left and right on the workbench along the guide rails.
Further, still be equipped with on the workstation and be used for the drive guiding component left and right movement's drive assembly, the cavity has been seted up on the workstation, drive assembly includes lead screw, slider and driving motor, the lead screw is rotationally installed on the inner wall of cavity, slider and lead screw threaded connection, driving motor is used for driving the lead screw and rotates, still fixed in the cavity be equipped with one with the dead lever that the lead screw paralleled, the slider cover is established on the dead lever just the slider is relative the dead lever slidable.
Further, a connecting groove communicated with the cavity is further formed in the workbench, a connecting rod is fixedly arranged on the sliding block, and the other end of the connecting rod penetrates through the connecting groove and is fixedly connected with the sliding plate of the guide assembly.
By adopting the technical scheme, the utility model has the following beneficial effects:
1. The wire coil roller is fixed by the fixed center and the movable center and is driven to rotate, so that the operation is flexible, a new wire coil roller can be quickly replaced to wind the cable, the structure is simple, and the working efficiency can be improved;
2. The guide assembly moves left and right on the workbench, so that the cable can be uniformly wound on the online coiling roller;
3. In the winding process, the cleaning ring can remove dust on the surface of the cable, and can replace different cleaning rings matched with the cable according to the specification and the size of the cable to be wound, so that the application range is wide;
4. The distance between the fixed center and the movable center and the height of the winding component can be adjusted, so that the equipment has wider application range and is more practical;
5. The baffle is arranged around the workbench, the elastic buffer pad is fixedly arranged on the baffle, the wire coil roller after winding can be prevented from falling off the workbench, and meanwhile, the cable skin on the wire coil roller is prevented from being damaged.
Drawings
FIG. 1 is a schematic diagram of a winding apparatus for producing control cables according to the present utility model;
FIG. 2 is a schematic diagram II of a winding device for producing control cables;
FIG. 3 is a top view of the control cable production winding apparatus of the present utility model;
FIG. 4 is a cross-sectional view taken along the direction A-A in FIG. 3;
FIG. 5 is a cross-sectional view taken along the direction B-B in FIG. 3;
FIG. 6 is a schematic view of a guide assembly and drive assembly of the present utility model;
fig. 7 is a schematic diagram of a guide assembly and a driving assembly according to a second embodiment of the present utility model.
The device comprises a reference numeral 1, a workbench, a winding assembly, a guiding assembly, a blanking assembly and a driving assembly, wherein the reference numeral 1 is a workbench;
11. 12, a second clamping plate, 13, an electric push rod, 14, a guide rail, 15 and a cavity;
16. A connecting groove; 17, a baffle plate, 21, a clamping assembly, 22, a driving motor, 211, a fixed center;
212. The movable center, 213, a driving cylinder, 214, a connecting plate, 31, a guide wheel, 32 and a cleaning ring;
33. 34 parts of sliding plates, 35 parts of mounting plates, 35 parts of lifting cylinders, 41 parts of supporting platforms, 42 parts of blanking tables;
51. Screw rod, 52, slide block, 53, driving motor, 54, fixing rod, 55 and connecting rod.
Detailed Description
In order that the utility model may be more readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
In this embodiment, a winding device for producing control cables is provided, comprising a workbench 1, wherein a winding component 2, a guiding component 4 and a blanking component 5 are arranged on the workbench 1, the winding component 2 comprises a clamping component 21 for fixing a coil roller, the clamping component 21 is rotatable relative to the workbench 1, the guiding component 4 comprises a guiding wheel 31 and a cleaning ring 32, the guiding wheel 31 and the cleaning ring 32 can move up and down relative to the workbench 1, the guiding wheel 31 and the cleaning ring 32 can slide left and right on the workbench 1, the inner diameter of the cleaning ring 32 corresponds to the specification of a cable to be wound, and the blanking component 5 comprises a supporting platform 41 fixedly arranged on the workbench 1 and a blanking platform 42 positioned on two sides of the supporting platform 41.
In this embodiment, a first clamping plate 11 and a second clamping plate 12 are oppositely disposed on the workbench 1, the supporting platform 41 is located between the first clamping plate 11 and the second clamping plate 12, the clamping assembly 21 includes a fixed center 211 rotatably disposed on the first clamping plate 11 and a movable center 212 rotatably disposed on the second clamping plate 12, the movable center 212 can move towards or away from the fixed center 211, a driving cylinder 213 is fixedly mounted on the second clamping plate 12, an air rod of the driving cylinder 213 faces the first clamping plate 11, a connecting plate 214 is fixedly mounted on an air rod of the driving cylinder 213, the movable center 212 is rotatably mounted on the connecting plate 214, the driving cylinder 213 works, and when the air rod stretches out or retracts, the movable center 212 can be driven to move towards or away from the fixed center 211.
In this embodiment, the first clamping plate 11 and the second clamping plate 12 are movable up and down with respect to the table 1, and an electric push rod 13 for driving the first clamping plate 11 and the second clamping plate 12 to move is fixedly mounted on the table 1.
In this embodiment, the winding assembly 2 further includes a driving motor 22 for driving the clamping assembly 21 to rotate, the driving motor 22 is fixedly mounted on the first clamping plate 11, and an output shaft of the driving motor 22 passes through the first clamping plate 11 and is fixedly connected with the fixed center 211.
The coil roller is placed on the supporting platform 41, the electric push rod 13 is started, the electric push rod 13 drives the first clamping plate 11 and the second clamping plate 12 to move, the fixed center 211 and the movable center 212 correspond to the center of the coil roller, the driving cylinder 213 is started, the movable center 212 is driven to move towards the fixed center 211, the movable center 212 stretches into the coil roller and continues to move towards the fixed center 211 until the coil roller is clamped between the fixed center 211 and the movable center 212, the electric push rod 13 is started, the electric push rod 13 drives the first clamping plate 11 and the second clamping plate 12 to move, the coil roller rises to a certain height, the driving motor 22 is started, the driving motor 22 drives the fixed center 211 to rotate, and the coil roller can start winding work.
In this embodiment, the guide assembly 4 further includes a sliding plate 33 slidably disposed on the workbench 1, a lifting cylinder 35 is fixedly mounted on the sliding plate 33, a mounting plate 34 is fixedly disposed on an air rod of the lifting cylinder 35, the guide wheel 31 and the cleaning ring 32 are both fixedly mounted on the mounting plate 34, specifically, two guide rails 14 are fixedly disposed on the workbench 1, and a chute (not shown in the figure) corresponding to the guide rails 14 is formed on the sliding plate 33, so that the sliding plate 33 can slide left and right on the workbench 1 along the guide rails 14, and when in use, different cleaning rings 32 matched with cables can be replaced according to the specification and the size of the cables to be wound.
In this embodiment, the workbench 1 is further provided with a driving component 6 for driving the guiding component 4 to move left and right, the workbench 1 is provided with a cavity 15, a connecting groove 16 communicated with the cavity 15 is formed between the two guide rails 14 on the workbench 1, the driving component 6 comprises a screw rod 51, a sliding block 52 and a transmission motor 53, the screw rod 51 is rotatably mounted on the inner wall of the cavity 15, the sliding block 52 is in threaded connection with the screw rod 51, the transmission motor 53 is used for driving the screw rod 51 to rotate, the transmission motor 53 is fixedly mounted on the workbench 1, an output shaft of the transmission motor 53 penetrates through the workbench 1 and is fixedly connected with one end of the screw rod 51, a fixing rod 54 parallel to the screw rod 51 is fixedly arranged in the cavity 15, the sliding block 52 is sleeved on the fixing rod 54, and the sliding block 52 is slidable relative to the fixing rod 54.
In this embodiment, a connecting rod 55 is fixedly arranged on the slider 52, the other end of the connecting rod 55 passes through the connecting slot 16 and is fixedly connected with the sliding plate 33 of the guide assembly 4, the driving motor 53 works to drive the screw rod 51 to rotate, the slider 52 is in threaded connection with the screw rod 51, so that the screw rod 51 can drive the slider 52 to move left and right when rotating, and meanwhile, the guide assembly 4 is fixedly connected with the slider 52 through the connecting rod 55, so that the slider 52 can drive the guide assembly 4 to move left and right on the workbench 1 when moving.
In this embodiment, the blanking table 42 is of a slope structure, the baffles 17 are arranged around the workbench 1, elastic buffer pads (not shown in the figure) are fixedly arranged on the baffles 17, after winding is completed, the clamping assembly 21 places the wire coil roller on the supporting platform 41 and releases the wire coil roller, the wire coil roller rolls down along the blanking table 42 by means of self gravity, the baffles 17 around the workbench 1 can prevent the wire coil roller from falling from the workbench 1, and the elastic buffer pads are fixedly arranged on the baffles 17, so that damage to the cable skin on the wire coil roller can be avoided.
The working process and principle of the utility model are that a coil roller is placed on a supporting platform 41, an electric push rod 13 is started, the electric push rod 13 drives a first clamping plate 11 and a second clamping plate 12 to move, so that a fixed center 211 and a movable center 212 correspond to the center of the coil roller, a driving cylinder 213 is started, so that the movable center 212 is driven to move towards the fixed center 211, the movable center 212 stretches into the coil roller and continues to move towards the fixed center 211 until the coil roller is clamped between the fixed center 211 and the movable center 212, the electric push rod 13 is started, and the electric push rod 13 drives the first clamping plate 11 and the second clamping plate 12 to move, so that the coil roller rises to a certain height; the cable is wound on the coil roller after passing through the cleaning ring 32 and the guide wheel 31 in turn according to the height of the coil roller, the driving motor 22 is started, the driving motor 22 drives the fixed center 211 to rotate, thereby driving the coil roller to rotate, the winding work can be started, meanwhile, the driving motor 53 is started, the driving motor 53 works to drive the screw rod 51 to rotate, the sliding block 52 is in threaded connection with the screw rod 51, the screw rod 51 can drive the sliding block 52 to move left and right when rotating, the guide component 4 can drive the guide component 4 to move left and right on the workbench 1 when moving due to the fixed connection of the guide component 4 and the sliding block 52, so that the cable can be uniformly wound on the coil roller, the cleaning ring 32 can remove dust on the surface of the cable in the winding process, after the winding is completed, the electric push rod 13 drives the first clamping plate 11 and the second clamping plate 12 to move, the coil roller falls on the supporting platform 41, the clamping component 21 releases the coil roller, the coil roller falls along the blanking platform 42 by self gravity, the baffle 17 around the workbench 1 can prevent the coil roller from falling from the workbench 1, and the baffle 17 is fixedly provided with an elastic buffer pad, so that the damage to the cable skin on the coil roller can be avoided.
The technical problems, technical solutions and advantageous effects solved by the present utility model have been further described in detail in the above-described embodiments, and it should be understood that the above-described embodiments are only illustrative of the present utility model and are not intended to limit the present utility model, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present utility model should be included in the scope of protection of the present utility model.