Grooving device for aluminum profile machining
Technical Field
The application relates to the technical field of aluminum profile machining, in particular to a grooving device for aluminum profile machining.
Background
The aluminum profile is aluminum materials with different cross-sectional shapes obtained by hot melting and extrusion of aluminum bars, and has the advantages of good corrosion resistance, conductivity, formability, recoverability, machinability and the like. The aluminum profile has wide application in the field of building prefabricated parts, in particular to the fields of doors, windows, steel frame house foundations and the like.
In the related art, the aluminum profile molded by the extruder needs secondary processing in the actual use, so that the aluminum profile meets the actual use requirement. The cutting groove is generally formed in the length direction of the aluminum profile, the aluminum cutting machine comprises a saw blade and a pressing plate, the pressing plate slides along the vertical direction and is pressed on the upper side of the aluminum profile, and the saw blade cuts the aluminum profile.
To the above-mentioned related art, in order to guarantee the stability of aluminium alloy in the cutting process, the clamp plate can exert great pressure to aluminium alloy upside, to some abnormal shape aluminium alloy, great pressure can lead to aluminium alloy to take place deformation.
Disclosure of Invention
In order to reduce the occurrence of deformation of an aluminum profile caused by pressing the aluminum profile by a pressing plate when the aluminum profile is cut, the application provides a grooving device for processing the aluminum profile.
The application provides a grooving device for aluminum profile processing, which adopts the following technical scheme:
The utility model provides a slot cutting device for aluminium alloy processing, includes the support body, be fixed with the cutting table that is used for placing the aluminium alloy on the support body, the cutting table middle part is provided with the saw bit, the saw bit becomes vertical setting, be provided with on the support body and be used for driving saw bit pivoted driving motor, still be provided with the lifting unit that is used for driving motor and goes up and down on the support body, still be provided with abutment roller and positioning roller on the support body, abutment roller and positioning roller all are the level setting, the axis direction of abutment roller and positioning roller is parallel, around being equipped with the butt cloth of making with flexible material on abutment roller and the positioning roller, the butt cloth is pressed and is established on the aluminium alloy, be provided with the butt adjusting part that is used for adjusting abutment roller position on the support body.
Through adopting above-mentioned technical scheme, the staff places the aluminium alloy on the cutting bench, adjusts the position of butt roller through adjusting component to make the butt roller be located the aluminium alloy top, around establishing the butt cloth on the butt roller and support tightly in the aluminium alloy upside, thereby make the position of aluminium alloy on the cutting bench relatively fixed. And starting the driving motor, driving the output shaft of the driving motor to drive the saw blade to rotate, and driving the driving motor by the lifting assembly to drive the saw blade to move upwards along the vertical direction, so that the aluminum profile is cut. In this way, the stability of the aluminum profile on the cutting table is ensured, and the possibility of deformation of the aluminum profile caused by excessive pressure is reduced. The relative positions of the abutting roller and the aluminum profile are adjusted through the abutting adjusting assembly, so that the pressure applied by the abutting cloth to the aluminum profile can be adjusted, and the grooving device is applicable to aluminum profiles with different specifications and sizes.
Preferably, the frame body is provided with a tension roller, the tension roller is horizontally arranged, the axial direction of the tension roller is parallel to the axial direction of the abutting roller, the abutting cloth is wound on the tension roller, and the frame body is provided with a tension adjusting component for adjusting the position of the tension roller.
Through adopting above-mentioned technical scheme, the staff can adjust the relative position of tension roller on the support body through tension adjustment subassembly, adjusts the tension of whole butt cloth to help adjusting the pressure that the butt cloth applyed on the aluminium alloy. By means of the mode, the pressure applied by the abutting cloth to different aluminum profiles can be adjusted according to different structures of the different aluminum profiles, and therefore the possibility that deformation occurs when the aluminum profiles subjected to grooving are fixed is further reduced.
Preferably, the cutting machine further comprises a limiting roller, the limiting roller is horizontally arranged, the axis direction of the limiting roller is parallel to the axis direction of the abutting roller, the axis of the limiting roller is lower than the upper side face of the cutting table, the limiting roller is located at one side, deviating from the saw blade, of the abutting roller, two ends of the limiting roller are fixed on the cutting table, and the abutting cloth is wound on the limiting roller.
Through adopting above-mentioned technical scheme, the spacing roller setting is on the cutting bench, and spacing roller axis is less than cutting bench side to make the butt cloth that winds on butt roller and the spacing roller and deviate from the one side of saw bit and push down, thereby guarantee that butt cloth pressure is established the aluminium alloy that places in the saw bit upside, help improving the stability of aluminium alloy on the cutting bench.
Preferably, the abutting roller comprises an avoidance portion and a straight line portion, one straight line portion is respectively arranged at two ends of the length direction of the abutting roller, the avoidance portion is bent to one side along the radial direction of the abutting roller to form a U shape, the saw blade is located at the lower side of the middle of the avoidance portion, and one abutting cloth is arranged on each of the two straight line portions.
Through adopting above-mentioned technical scheme, when grooving on the aluminium alloy, sometimes need run through the aluminium alloy along vertical direction, two sharp portions and butt cloth help guaranteeing the fixed effect to the aluminium alloy, dodge the portion and help reducing saw bit cutting knife butt roller and the possibility of butt cloth.
Preferably, the support body is provided with the butt slider, the butt slider is provided with one respectively at butt roller both ends, the arbitrary one end of butt roller axis direction wears to establish corresponding butt slider, arbitrary one end of butt roller axis direction rotates around its own axis direction with the butt slider, arbitrary be provided with the lock bolt on the butt slider, the lock bolt wears to establish the butt slider along its own axis direction, lock bolt tip is supported tightly on butt roller lateral surface, lock bolt and corresponding butt slider threaded connection, lock bolt is provided with one respectively on two butt sliders.
Through adopting above-mentioned technical scheme, the staff can unscrew the lock bolt, rotates the butt roller to change the relative position of dodging portion and aluminium alloy, help making the butt roller be applicable to the aluminium alloy of different shapes.
Preferably, the lifting assembly comprises a lifting cylinder, the cylinder body of the lifting cylinder is fixedly connected with the frame body, the top end of a piston rod of the lifting cylinder is fixedly connected with the driving motor, the cutting table is provided with an avoidance groove, the avoidance groove penetrates through the cutting table along the vertical direction, and the saw blade is in sliding fit with the avoidance groove along the vertical direction.
By adopting the technical scheme, the cutting depth of the saw blade on the aluminum profile can be controlled by controlling the lifting cylinder.
Preferably, the butt adjusting part comprises a butt sliding rod and a butt sliding rod, the butt sliding rod is horizontally arranged, the butt sliding rod is axially parallel to the width direction of the cutting table, two ends of the butt sliding rod in the axial direction are respectively connected with the frame body in a rotating mode, the butt sliding rod is further provided with a butt sliding block, the butt sliding block and the frame body are matched in a sliding mode along the width direction of the cutting table, the butt sliding block is in threaded connection with the butt sliding rod, the frame body is further provided with a butt horizontal motor, a shell of the butt horizontal motor is fixedly connected with the frame body, an output shaft of the butt horizontal motor is coaxially fixed with the butt sliding rod, the butt sliding rod is provided with two sliding rods in the vertical direction at intervals, the two ends of the butt sliding rod are respectively provided with a butt sliding block, the butt sliding block is vertically arranged, the butt sliding rod is axially parallel to the length direction of the cutting table, the butt lower end is rotationally connected with the butt sliding block on the lower side, the butt sliding block is vertically connected with the roll shaft of the butt sliding rod, the butt sliding rod is vertically connected with the two ends of the roll shaft, the butt sliding rod is fixedly connected with the two ends of the roll shaft, and the butt sliding rod are fixedly connected with the two ends of the roll shaft are vertically connected with the roll shaft, and the butt sliding rod are fixedly connected with the two ends of the roll shaft respectively.
Through adopting above-mentioned technical scheme, can adjust the relative position of butt roller in cutting bench width direction and vertical direction through butt horizontal motor and the vertical motor of butt, control the pressure that the butt roller applyed to the butt cloth to the pressure that the control butt cloth applyed the aluminium alloy. The aluminum profile is placed and fixed by the staff conveniently through the mode, and meanwhile, the pressure of the abutting cloth applied to the aluminum profile can be accurately controlled, so that the possibility of deformation of the aluminum profile is reduced.
Preferably, the frame body is further provided with a positioning adjusting assembly for adjusting the relative position of the positioning roller in the width direction of the cutting table.
Through adopting above-mentioned technical scheme, the setting of location adjusting part for the positioning roller can finely tune in the ascending position of support body width direction, has further improved the accurate location and the stability of aluminium alloy in the cutting process.
In summary, the present application includes at least one of the following beneficial technical effects:
1. The abutting cloth wound on the abutting roller, the positioning roller, the tension roller and the limiting roller can exert accurate and stable pressure on the aluminum profile, so that the aluminum profile is fixed on the cutting table, and meanwhile, the possibility of deformation of the aluminum profile caused by overlarge pressure received by the aluminum profile is reduced;
2. The relative positions of the abutting roller, the positioning roller and the tension roller on the frame body can be accurately controlled through the abutting adjusting assembly, the positioning adjusting assembly and the tension adjusting assembly, so that the stability of the aluminum profile on the cutting table is improved, the cutting device is applicable to different aluminum profiles, and the practicability of the cutting device is improved;
3. The straight line portion and the avoiding portion are designed on the abutting roller, the possibility that the abutting roller is touched in the cutting process of the saw blade is reduced, and the two abutting cloths on two sides are beneficial to further guaranteeing the stability of the aluminum profile.
Drawings
FIG. 1 is an isometric view of an overall structure of a slotting device for aluminum profile machining in accordance with an embodiment of the present application;
FIG. 2 is a right side view of an embodiment of the present application showing the configuration of the abutment cloth on the abutment roller, the positioning roller, the tension roller and the spacing roller;
FIG. 3 is an isometric view of an overall structure of a slot cutting apparatus embodying the present application primarily for aluminum profile processing, except for an abutment cloth;
Fig. 4 is an isometric view of an embodiment of the present application that generally embodies the structure of an abutment adjustment assembly, a positioning adjustment assembly, and a tension adjustment assembly.
The device comprises the following components of 100, an aluminum profile, 1, a frame body, 2, a cutting table, 21, an avoidance groove, 22, a baffle, 23, a limit roller, 3, a saw blade, 31, a driving motor, 32, a lifting assembly, 321, a lifting cylinder, 322, a positioning block, 4, an abutting roller, 41, a straight line part, 42, an avoidance part, 5, an abutting adjustment assembly, 51, an abutting sliding rod, 52, an abutting sliding block, 53, an abutting horizontal motor, 55, an abutting sliding rod, 56, an abutting sliding block, 561, a locking bolt, 57, an abutting vertical motor, 6, a positioning roller, 61, a positioning adjustment assembly, 611, a positioning sliding rod, 612, a positioning sliding block, 613, a positioning horizontal motor, 7, a tension roller, 8, a tension adjustment assembly, 81, a tension sliding rod, 82, a tension sliding block, 83, a tension horizontal motor, 84, a tension sliding rod, 85, a tension sliding block, 86, a tension vertical motor, 9 and abutting cloth.
Detailed Description
The application is described in further detail below with reference to fig. 1-4.
The embodiment of the application discloses a grooving device for aluminum profile machining.
Referring to fig. 1-2, a grooving apparatus for aluminum profile processing includes a frame 1, the frame 1 includes a cutting table 2, the cutting table 2 is horizontally disposed, a baffle 22 is fixed on one side of the cutting table 2 in a width direction, and the baffle 22 is vertically disposed. The cutting table 2 is provided with an avoidance groove 21, the avoidance groove 21 penetrates through the cutting table 2 along the vertical direction, and one side, close to the baffle 22, of the avoidance groove 21 is opened. The saw blade 3 is arranged on the lower side of the avoidance groove 21, the saw blade 3 is arranged vertically, and the axial direction of the saw blade 3 is parallel to the length direction of the cutting table 2. The lifting assembly 32 is arranged on the frame body 1, the lifting assembly 32 comprises a lifting air cylinder 321, and a cylinder body of the lifting air cylinder 321 is fixedly connected with the frame body 1. The lifting cylinder 321 is provided one on each side of the saw blade 3. A positioning block 322 is fixed on a piston rod of the lifting cylinder 321 at one side, and one side of the saw blade 3 in the thickness direction is rotationally connected with the positioning block 322. One side of the saw blade 3, which is away from the positioning block 322 in the thickness direction, is provided with a driving motor 31, an output shaft of the driving motor 31 is coaxially fixed with the saw blade 3, and a shell of the driving motor 31 is fixedly connected with a piston rod of the lifting cylinder 321 at the side.
The frame body 1 is also provided with an abutting roller 4, a positioning roller 6, a limit roller 23, a tension roller 7 and an abutting cloth 9, the abutting cloth 9 is made of flexible materials, and the abutting cloth 9 is wound on the abutting roller 4, the positioning roller 6, the limit roller 23 and the tension roller 7. The frame body 1 is also provided with an abutting adjusting assembly 5, and the abutting adjusting assembly 5 controls the abutting roller 4 to move on the frame body 1. In the grooving device operation, the staff places the aluminum profile 100 to be processed on the cutting table 2, and the position where grooving is required corresponds to the avoidance groove 21. The staff makes the abutting cloth 9 of abutting roller drive downside press and establishes on aluminium alloy 100 through control butt adjustment subassembly 5, makes aluminium alloy 100 relatively fixed on cutting table 2. The operator starts the driving motor 31 to drive the saw blade 3 to rotate, and controls the driving motor 31 to move upwards along the vertical direction by controlling the lifting air cylinder 321, so that the grooving operation on the aluminum profile 100 is realized.
The limiting roller 23 is located one side of the cutting table 2, which is away from the baffle 22 along the width direction of the limiting roller 23, the limiting roller 23 is horizontally arranged, the axial direction of the limiting roller 23 is parallel to the length direction of the cutting table 2, and two ends of the limiting roller 23 are fixedly connected with the cutting table 2. The axis of the limit roller 23 is lower than the upper side of the cutting table 2. When the staff controls the abutting roller 4 to move to the side close to the aluminum profile 100 through the abutting adjusting assembly 5, the abutting cloth 9 is tightly tensioned on the outer side surfaces of the abutting roller 4 and the limiting roller 23, in this way, the abutting cloth 9 is facilitated to be abutted on the aluminum profile 100, and the stability of the aluminum profile 100 on the cutting table 2 is facilitated to be improved.
Referring to fig. 1 to 4, the abutment adjusting assembly 5 includes an abutment slide bar 51 and an abutment slide bar 55, the abutment slide bar 51 is horizontally disposed, an axial direction of the abutment slide bar 51 is parallel to a width direction of the cutting table 2, and both ends of the axial direction of the abutment slide bar 51 are respectively rotatably connected to the frame 1. The abutting sliding rod 51 is further sleeved with an abutting sliding block 52, the abutting sliding block 52 is in sliding fit with the frame body 1 along the width direction of the cutting table 2, and the abutting sliding block 52 is in threaded connection with the abutting sliding rod 51. The frame body 1 is also provided with an abutting horizontal motor 53, a shell of the abutting horizontal motor 53 is fixedly connected with the frame body 1, and an output shaft of the abutting horizontal motor 53 is coaxially fixed with the abutting sliding rod 51.
Two abutting sliding rods 51 are provided at an interval in the vertical direction. The two abutting sliding rods 51 are respectively provided with an abutting sliding block 52, the abutting sliding rods 55 are vertically arranged, the axial direction of the abutting sliding rods 55 is parallel to the length direction of the cutting table 2, and the lower ends of the abutting sliding rods 55 are rotatably connected to the abutting sliding blocks 52 at the lower side. The upper end of the abutting sliding rod 55 is provided with an abutting vertical motor 57, an output shaft of the abutting vertical motor 57 is coaxially fixed with the upper end of the abutting sliding rod 55, and a shell of the abutting vertical motor 57 is fixedly connected with the upper book abutting sliding block 52. The abutment slide bar 55 is provided with an abutment slide block 56, the abutment slide block 56 slides in the vertical direction with the frame body 1, and the abutment slide block 56 is in threaded connection with the abutment slide bar 55.
The abutment roller 4 is horizontally disposed, and the abutment adjusting assemblies 5 are provided at both ends of the abutment roller 4 in the axial direction. The abutment roller 4 includes straight portions 41 at both ends and a relief portion 42 in the middle, and the relief portion 42 is bent to one side in the radial direction of the straight portions 41 to form a U-shape, and the relief portion 42 is located right above the saw blade 3. The contact cloth 9 is provided one for each of the two straight portions 41. When the abutting cloths 9 arranged on the two sides of the saw blade 3 are used for improving stability of the aluminum profiles 100 on the two sides of the saw blade 3, the avoiding parts 42 are used for reducing possibility of damaging the aluminum profiles 100 when the saw blade 3 moves in the vertical direction.
One ends of the two straight portions 41 facing away from each other are respectively inserted into the corresponding side contact slider 56, and the contact roller 4 is rotatably connected to the corresponding contact slider 56 about the axis direction of the straight portion 41. A lock bolt 561 is provided on any one of the contact sliders 56, and the lock bolt 561 penetrates the contact slider 56 in the radial direction of the contact roller 4 and is screwed to the contact slider 56, and the threaded end of the lock bolt 561 abuts against the straight portion 41 of the contact roller 4. The worker can unscrew the locking bolts 561 on both sides, and can rotate the abutment roller 4, thereby changing the relative positions of the escape portion 42 and the aluminum profile 100. In this way, it is facilitated to adapt the cutting device to aluminium profiles 100 of different sizes and shapes.
In actual operation, when the relative position of the abutment roller 4 on the frame body 1 is adjusted by the abutment horizontal motor 53 and the abutment vertical motor 57, in this way, the position of the abutment roller 4 is conveniently adjusted by the worker, so that the pressure applied to the aluminum profile 100 by the abutment roller 4 and the abutment cloth 9 can be adjusted, and the possibility that the deformation of the aluminum profile 100 is caused due to the overlarge pressure applied to the aluminum profile 100 by the grooving device is reduced.
The positioning roller 6 is positioned at the top end of the frame body 1, the positioning roller 6 is horizontally arranged, and the axial direction of the positioning roller 6 is parallel to the length direction of the cutting table 2. The frame body 1 is further provided with a positioning adjusting assembly 61, the positioning adjusting assembly 61 comprises a positioning sliding rod 611, the positioning sliding rod 611 is horizontally arranged, the axial direction of the positioning sliding rod 611 is parallel to the width direction of the cutting table 2, and two ends of the axial direction of the positioning sliding rod 611 are respectively connected with the frame body 1 in a rotating mode. The positioning sliding rod 611 is also sleeved with a positioning sliding block 612, the positioning sliding block 612 is in sliding fit with the frame body 1 along the width direction of the cutting table 2, and the positioning sliding block 612 is in threaded connection with the positioning sliding rod 611. The frame body 1 is also provided with a positioning horizontal motor 613, a shell of the positioning horizontal motor 613 is fixedly connected with the frame body 1, and an output shaft of the positioning horizontal motor 613 is coaxially fixed with the positioning sliding rod 611. The registration regulating members 61 are provided one on each side in the axial direction of the registration roller 6. The two ends of the positioning roller 6 are fixedly connected with positioning sliding blocks 612 on the two sides respectively. In actual operation, the worker can control the relative position of the positioning roller 6 on the frame body 1 by controlling the positioning horizontal motor 613, in this way, the position and tension of the abutting cloth 9 between the positioning roller 6 and the abutting roller 4 can be changed, so that the abutting cloth 9 can be abutted against the aluminum profile 100.
The tension roller 7 is positioned on one side of the abutting roller 4 away from the baffle 22 along the width direction of the cutting table 2, and the axial direction of the tension roller 7 is parallel to the length direction of the cutting table 2. The frame body 1 is provided with a tension adjusting component 8, the tension adjusting component 8 comprises a tension sliding rod 81 and a tension sliding rod 84, the tension sliding rod 81 is horizontally arranged, the axial direction of the tension sliding rod 81 is parallel to the width direction of the cutting table 2, and two ends of the axial direction of the tension sliding rod 81 are respectively connected with the frame body 1 in a rotating mode. The tension sliding rod 81 is also sleeved with a tension sliding block 82, the tension sliding block 82 is in sliding fit with the frame body 1 along the width direction of the cutting table 2, and the tension sliding block 82 is in threaded connection with the tension sliding rod 81. The frame body 1 is also provided with a tension horizontal motor 83, a shell of the tension horizontal motor 83 is fixedly connected with the frame body 1, and an output shaft of the tension horizontal motor 83 is coaxially fixed with the tension sliding rod 81.
The tension sliding bars 81 are provided at intervals in the vertical direction. The two tension sliding rods 81 are respectively provided with a tension sliding block 82, the tension sliding rods 84 are vertically arranged, the axial direction of the tension sliding rods 84 is parallel to the length direction of the cutting table 2, and the lower ends of the tension sliding rods 84 are rotatably connected to the tension sliding blocks 82 at the lower side. The upper end of the tension slide bar 84 is provided with a tension vertical motor 86, an output shaft of the tension vertical motor 86 is coaxially fixed with the upper end of the tension slide bar 84, and a shell of the tension vertical motor 86 is fixedly connected with the upper book tension sliding block 82. The tension slide bar 84 is provided with a tension slide block 85, the tension slide block 85 slides along the vertical direction with the frame body 1, and the tension slide block 85 is in threaded connection with the tension slide bar 84. Both ends of the tension roller 7 in the axial direction are fixedly connected to tension sliders 85 on the corresponding sides, respectively. In actual operation, a worker can adjust the relative position of the tension roller 7 on the frame 1 through the tension horizontal motor 83 and the tension vertical motor 86. After the positions of the abutting roller 4 and the positioning roller 6 are adjusted by the worker, the position of the tension roller 7 on the frame body 1 is adjusted according to the tension of the whole abutting cloth 9, so that the abutting cloth 9 is flatly abutted against the outer side surfaces of the abutting roller 4, the positioning roller 6, the limit roller 23 and the tension roller 7. In this way, the pressure applied by the abutting cloth 9 to the different aluminum profiles 100 can be adjusted according to the different structures of the different aluminum profiles 100, so that the possibility of deformation of the grooved aluminum profile 100 during fixing can be further reduced.
The embodiment of the application provides a grooving device for processing an aluminum profile, which is implemented by placing an aluminum profile 100 on a cutting table 2 by a worker, enabling the position of the aluminum profile 100 to be grooved to correspond to a dodging groove 21, enabling the lower side of an abutting cloth 9 between an abutting roller 4 and a limiting roller 23 to abut against the aluminum profile 100 by controlling an abutting horizontal motor 53 and an abutting vertical motor 57, enabling the abutting cloth 9 to be flatly wound on the abutting roller 4, the limiting roller 23, the tensioning roller 7 and the positioning roller 6 by controlling a positioning horizontal motor 613, a tensioning horizontal motor 83 and a tensioning vertical motor 86, enabling the lower side of the abutting cloth 9 to abut against the outer surface of the aluminum profile 100, and enabling the force exerted on the aluminum profile 100 by the abutting cloth 9 not to deform the aluminum profile 100. In this way, the aluminum profile 100 and the cutting table 2 are relatively fixed, the worker restarts the driving motor 31 to drive the saw blade 3 to rotate, and the two lifting cylinders 321 are controlled to enable the saw blade 3 to move upwards along the vertical direction, so that the grooving of the aluminum profile 100 is realized.
The above embodiments are not intended to limit the scope of the application, so that the equivalent changes of the structure, shape and principle of the application are covered by the scope of the application.