CN222706870U - Energy-saving control system of air source air heater - Google Patents
Energy-saving control system of air source air heater Download PDFInfo
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- CN222706870U CN222706870U CN202421336120.4U CN202421336120U CN222706870U CN 222706870 U CN222706870 U CN 222706870U CN 202421336120 U CN202421336120 U CN 202421336120U CN 222706870 U CN222706870 U CN 222706870U
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Abstract
本实用新型公开了一种空气源热风机节能控制系统，包括控制箱和循环散热装置。本实用新型通过设置了循环散热装置，即通过冷风机、导管、干燥箱与干燥组件配合下，可实现空气降温与吸湿，使冷气稳定进入到控制箱内部，来实现冷却降温散热配合，使控制器主体实现高效散热，而通过通孔板左侧所设的连接结构，可使通孔板便捷开合，使所放置干燥粉可便捷更换，从而达到了循环冷却降温，提高控制器主体散热效果的优点，且设置了过滤组件，即滤网可对抽入的空气，实现过滤处理，而通过手动转动滤网，可使滤网与底部相抵的刮板接触，实现灰尘快速刮动清洁，并配合竖杆与压簧，来加强相抵牢固性，从而达到了抽吸辅助过滤配合与便捷刮动清洁的优点。
The utility model discloses an energy-saving control system for an air source hot air blower, including a control box and a circulating heat dissipation device. The utility model sets a circulating heat dissipation device, that is, through the cooperation of the cold air blower, the duct, the drying box and the drying component, the air can be cooled and humidified, so that the cold air can stably enter the inside of the control box to achieve cooling and heat dissipation coordination, so that the controller body can achieve efficient heat dissipation, and the connection structure set on the left side of the through-hole plate can make the through-hole plate convenient to open and close, so that the placed drying powder can be conveniently replaced, thereby achieving the advantages of circulating cooling and improving the heat dissipation effect of the controller body, and setting a filter component, that is, the filter screen can filter the air drawn in, and by manually rotating the filter screen, the filter screen can be in contact with the scraper against the bottom to achieve rapid scraping and cleaning of dust, and cooperate with the vertical rod and the compression spring to strengthen the firmness of the resistance, thereby achieving the advantages of suction-assisted filtering coordination and convenient scraping and cleaning.
Description
Technical Field
The utility model relates to the field of air source air heaters, in particular to an energy-saving control system of an air source air heater.
Background
The air heater is a preferred product for upgrading and updating a modern industrial heat source, the electromechanical equipment is the optimal hot air source configuration of automatic machines such as a hot air conveying furnace, a drying furnace, an oven, a packaging machine and the like, the air heater consists of three parts of an air blower, a heater and a control circuit, the regulation and control of the working temperature and the air quantity are realized, after the air heater is electrified, the air blower blows air into the heater, the air uniformly passes through the inner side and the outer side of a spiral heating wire, and heat generated after the heating wire is electrified is subjected to heat exchange with cold air passing through the heating wire, so that the air temperature of an air outlet is increased;
The control circuit needs to use a control system to realize the intelligent control of the whole air source air heater, namely, the controller is used for realizing intelligent control activities, the controller refers to a master device which changes the wiring of a master circuit or a control circuit and changes the resistance value in the circuit according to a preset sequence to control the starting, speed regulation, braking and reversing of a motor, and the master device consists of a program counter, an instruction register, an instruction decoder, a time sequence generator and an operation controller, and is a decision mechanism for issuing commands, namely, the operation of the whole computer system is finished and coordinated;
The existing controller is not easy to overheat and damage when ensuring that the electronic components arranged in the controller run, and wind power heat dissipation assistance is realized by installing a heat dissipation fan generally, so that the temperature of the controller keeps steady state, but the heat dissipation fan generally leads out hot air, the subsequent treatment of the hot air is worse, the recycling of the hot air can not be realized, and the resource waste is caused.
Disclosure of utility model
Therefore, in order to solve the defects, the utility model provides an energy-saving control system of an air source air heater.
In order to achieve the aim, the energy-saving control system of the air source air heater comprises a control box, wherein the front side of the control box is rotationally connected with a box door, the left side and the right side of the control box are provided with radiating holes, a mounting plate is fixedly arranged in the control box, the front side of the mounting plate is provided with a controller main body, the energy-saving control system also comprises a circulating radiating device arranged on the outer side of the control box, the circulating radiating device comprises a fan box arranged on the right side of the control box, an air cooler arranged in the fan box, a guide pipe connected to the upper end of the fan box, a drying box arranged on the left side of the control box and connected with the left side of the guide pipe, a drying assembly arranged in the drying box, an exhaust pipe inserted into the lower end of the drying box and communicated with the inside of the control box, and a filtering assembly arranged at the air inlet end of the air cooler.
Preferably, the drying assembly comprises a bearing frame arranged in the drying box, a guide rod inserted into the upper end of the bearing frame, a through hole plate arranged at the lower end of the bearing frame and a connecting structure arranged on the left side of the through hole plate.
Preferably, the connecting structure comprises a connecting shaft inserted in the left side of the through hole plate, a fastening strip arranged on the outer side of the connecting shaft, a clamping groove formed in the upper end of the fastening strip, a rotating shaft moving into the clamping groove and connected with the left side of the drying box, and a clamping block arranged on the outer side of the rotating shaft, wherein the clamping block abuts against the outer side of the upper end of the fastening strip.
Preferably, the filter component comprises a clamp fastened on the outer side of the air inlet end of the air cooler, a connecting frame arranged on the lower end of the clamp, a scraping plate arranged on the upper end of the middle part of the connecting frame, a vertical rod inserted at the bottom of the scraping plate, a pressure spring arranged on the outer side of the vertical rod, a combination board fastened on the left side of the connecting frame and a filter screen sleeved on the outer side of the air inlet end of the air cooler and connected with the middle part of the combination board.
Preferably, the guide pipe is integrally arranged in an inverted C-shaped pipe shape, and the inlet end and the outlet end of the guide pipe are respectively connected with the air cooler and the drying assembly.
Preferably, the junction of the drying box and the lower end of the left side of the bearing frame is provided with an inclined notch, and the bottom in the drying box is obliquely arranged to the right lower corner.
Preferably, the transverse dimension of the clamping groove is consistent with the width of the clamping block, and the clamping block is in cross propping against the outer side of the upper end of the fastening strip.
Preferably, the vertical rods and the pressure springs are symmetrically arranged left and right along the lower end of the scraping plate, and the two sides of the vertical rods are spliced with the inside of the connecting frame.
The utility model has the beneficial effects that:
The utility model has the advantages that the circulating heat dissipation device is arranged, namely, the air cooling and moisture absorption can be realized through the cooperation of the air cooler, the guide pipe, the drying box and the drying assembly, so that the cold air stably enters the control box to realize the cooperation of cooling and heat dissipation, the controller main body realizes high-efficiency heat dissipation, and the through hole plate can be conveniently opened and closed through the connecting structure arranged at the left side of the through hole plate, so that the placed dry powder can be conveniently replaced, thereby achieving the advantages of circulating cooling and improving the heat dissipation effect of the controller main body.
The utility model has the advantages that the filter assembly is arranged, namely, the filter screen can filter the pumped air, and the filter screen can be contacted with the scraping plate propped against the bottom by manually rotating the filter screen, so that the dust can be rapidly scraped and cleaned, and the propping firmness is enhanced by matching the vertical rod with the pressure spring, so that the advantages of auxiliary filter matching by suction and convenient scraping and cleaning are achieved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of the internal structure of the present utility model in elevation;
FIG. 3 is a schematic diagram of the internal structure of the circulation radiator of the present utility model;
FIG. 4 is a schematic elevational view of the drying assembly of the present utility model;
FIG. 5 is a schematic perspective view of a connecting structure according to the present utility model;
Fig. 6 is a schematic elevational view of the filter assembly of the present utility model.
The air conditioner comprises a control box-1, a box door-2, a radiating hole-3, a mounting plate-4, a controller main body-5, a circulating radiating device-6, a fan box-61, an air cooler-62, a guide pipe-63, a drying box-64, a drying component-65, a receiving frame-651, a guide rod-652, a through hole plate-653, a connecting structure-6 a, a connecting shaft-6 a1, a fastening strip-6 a2, a clamping groove-6 a3, a rotating shaft-6 a4, a clamping block-6 a5, an exhaust pipe-66, a filtering component-67, a clamp-671, a connecting frame-672, a scraping plate-673, a vertical rod-674, a pressure spring-675, a combination plate-676 and a filter screen-677.
Detailed Description
In order to further explain the technical scheme of the utility model, the following is explained in detail through specific examples.
Referring to fig. 1-2, the utility model provides an energy-saving control system for an air source air heater, which comprises a control box 1, wherein a box door 2 is rotatably connected to the front side of the control box 1, heat dissipation holes 3 are formed in the left side and the right side of the control box 1, a mounting plate 4 is fixedly arranged in the control box 1, a controller main body 5 is arranged in front of the mounting plate 4, and a circulating heat dissipation device 6 arranged on the outer side of the control box 1 is further included.
Referring to fig. 3, the circulating heat dissipation device 6 in this embodiment includes a fan case 61 installed on the right side of the control box 1, an air cooler 62 installed in the fan case 61 to form cold air, a duct 63 connected to the upper end of the fan case 61 and connected to an air outlet at the top of the air cooler 62, and a drying box 64 installed on the left side of the control box 1 and connected to the lower end of the duct 63, and a drying assembly 65 built in the drying box 64 and used for drying cold air, so as to reduce the influence of moisture in the cold air on electronic components, and an exhaust pipe 66 transversely inserted in the lower end of the right side of the drying box 64 and communicated with the inside of the control box 1, so that the dried cold air enters the control box 1 to realize cooling and cooling, and a filter assembly 67 installed at the air inlet end of the air cooler 62 to realize heat removal, filtration and purification.
The duct 63 is integrally formed in an inverted-C-shaped pipe, an inlet and an outlet of the duct 63 are respectively connected with the air cooler 62 and the drying assembly 65, so that the duct 63 can realize air recycling, and the resource recycling effect is enhanced.
Referring to fig. 4-5, the drying assembly 65 in this embodiment includes a receiving frame 651 disposed inside the drying box 64, a guide rod 652 laterally inserted into an upper end of the receiving frame 651 for supporting and fixedly connected with two sides of the drying box 64, and a through hole plate 653 rotatably connected to a lower end of the receiving frame 651, so that the receiving frame 651 and the through hole plate 653 are matched to store dry powder, thereby realizing moisture absorption and drying treatment on cool air with moisture, and a connecting structure 6a disposed on a left side of the through hole plate 653 for realizing lateral locking and matching of the through hole plate 653.
Specifically, the connection structure 6a includes a connection shaft 6a1 for realizing connection and matching on the left side of the transverse through hole plate 653, a fastening strip 6a2 vertically fastened and connected to the outer side of the connection shaft 6a1, a clamping groove 6a3 corresponding to the fastening strip 6a2 and provided with a vertical rectangular groove shape, a rotating shaft 6a4 corresponding to the clamping groove 6a3 and rotationally inserted into the left side of the drying box 64, and a clamping block 6a5 fastened and connected to the left side of the rotating shaft 6a4 and capable of positively and negatively rotating and locking, wherein the clamping block 6a5 abuts against the outer side of the upper end of the fastening strip 6a 2.
Specifically, the transverse dimension of the clamping groove 6a3 is consistent with the width of the clamping block 6a5, and the clamping block 6a5 is crossed and abutted against the outer side of the upper end of the fastening strip 6a2, so that the clamping block 6a5 can stably pass through the clamping groove 6a3 when locked or unlocked.
Referring to fig. 6, the filter assembly 67 in this embodiment includes a clamp 671 correspondingly fastened to the outside of the air intake end of the air cooler 62, a connecting frame 672 mounted at the lower end of the clamp 671 for supporting the connection, a scraper 673 correspondingly transversely mounted at the upper end of the middle of the connecting frame 672, a vertical rod 674 vertically inserted into the bottom of the scraper 673, a compression spring 675 correspondingly mounted at the outside of the vertical rod 674 for realizing elastic compression fit, a combined plate 676 fastened to the left side of the connecting frame 672, and a filter screen 677 rotatably sleeved at the outside of the air intake end of the air cooler 62 and connected with the middle of the combined plate 676, wherein the filter screen 677 is integrally in a cylindrical mesh arrangement, and a bearing is mounted at the middle of the right side of the filter screen 677 and is in butt joint with the outside of the air intake end of the air cooler 62, so as to ensure the smoothness of the subsequent rotation process.
Further, the vertical rods 674 and the pressure springs 675 are symmetrically arranged left and right along the lower end of the scraping plate 673, and the vertical rods 674 on two sides are spliced with the inside of the connecting frame 672, so that the vertical rods 674 and the pressure springs 675 can be matched with each other, the outer sides of the scraping plate 673 and the filter screen 677 can be stably abutted, and the stability of the follow-up scraping and cleaning activities can be ensured.
The working principle is as follows:
When the control system is used, the controller main body 5 arranged on the front side of the mounting plate 4 can be electrically connected with an external air source air heater through wiring, so that rapid combined butt joint activity is realized, and after the butt joint activity is finished, intelligent control of the operation speed, time, state and other actions of the air source air heater can be realized through the controller main body 5, so that the air source air heater can be operated in an efficient and energy-saving mode, and the phenomenon of overlong or too short operation of the air source air heater is avoided;
When the controller main body 5 is in a control state, a large amount of heat is generated, in order to avoid overheat damage phenomenon of the controller main body 5, auxiliary heat dissipation cooperation is realized by arranging heat dissipation holes 3 on the left side and the right side of the control box 1, and in order to improve the heat dissipation effect, an air cooler 62 arranged in the air cooler 61 can be driven to enable the air cooler 62 to extract hot air in the control box 1 and convert the hot air into cold air, the generated cold air can be transmitted leftwards along a conduit 63 to enter the drying box 64, so that the cold air entering the drying box 64 contacts dry powder placed in the receiving frame 651, thereby realizing adsorption drying of moisture in the cold air, reducing moisture in the cold air, and thus completing the cooling and heat dissipation cooperation can be realized along an exhaust pipe 66 connected with the lower end on the right side of the drying box 64, and the cold air entering the control box 1 can be cooled, and the air cooler 62 can be matched with the suction effect to perform cooling and moisture absorption activities again, so that the cold air is circulated into the control box 1 to realize efficient cooling and heat dissipation, thereby realizing the cooling effect of the controller main body 5;
Subsequently, when the dry powder in the receiving frame 651 needs to be replaced, the whole receiving frame 651 can be directly pulled to enable the receiving frame 651 to move out in cooperation with the guide rod 652 with the upper end horizontally inserted, when the through hole plate 653 installed at the bottom of the receiving frame 651 is rotated to completely move out of the drying box 64, the rotating shaft 6a4 in the connecting structure 6a can be rotated to enable the rotating shaft 6a4 to realize the whole 90-degree rotation of the outer-side connected clamping block 6a5, so that the clamping block 6a5 can horizontally abut against and rotate to a vertical unlocking state, the clamping block 6a5 can complete unlocking through the clamping groove 6a3 formed in the upper end of the fastening strip 6a2, and therefore, the through hole plate 653 can be opened along the bottom of the receiving frame 651 and can be opened in a manner of being inclined in a stable manner in cooperation with the left side notch supporting effect of the drying box 64, old dry powder received by the upper end of the through hole plate 653 can be conveniently taken out, and subsequently, the through hole plate 653 is integrally closed to realize the sealing of the lower end of the receiving frame 651 through the cooperation of the connecting structure 6a, thus forming a new dry powder receiving space, drying performance can be improved, and the drying performance can be conveniently improved, and the receiving performance can be conveniently replaced;
Secondly, in order to avoid when the air-cooler 62 carries out the suction activity, be difficult for inhaling the dust, therefore, still through having set up filter equipment 67 at the air-cooler 62 inlet end, promptly when the suction activity, install in the filter screen 677 that filter equipment 67 inside was installed, can realize supplementary filtration purification cooperation, reduce the entering of dust, subsequently, when want to carry out the cleanness in filter screen 677 outside, can directly rotate filter screen 677 wholly, make filter screen 677 pass through composite board 676 auxiliary stay, come along air-cooler 62 inlet end circumference rotation, rotate down along air-cooler 62, through both sides montant 674 and pressure spring 675 auxiliary stay with the scraper blade 673 of link 672 middle part upper end, will realize the corresponding scraping in filter screen 677 outside, realize the quick clearance of dust, if need carry out the holistic dismantlement of filter equipment 67, only need through relieving clamp 671 and the fastening connection of air-cooler 62 inlet end, just can realize the holistic taking off of filter equipment 67, thereby the advantage of supplementary filtration cooperation of suction and convenient scraping cleanness has been reached.
The utility model provides an air source air heater energy-saving control system, which is provided with a circulating heat dissipation device 6, namely under the cooperation of an air cooler 62, a conduit 63, a drying box 64 and a drying assembly 65, air cooling and moisture absorption can be realized, cold air can stably enter the control box 1 to realize cooling and heat dissipation cooperation, the controller main body 5 can realize high-efficiency heat dissipation, a through hole plate 653 can be conveniently opened and closed through a connecting structure 6a arranged on the left side of the through hole plate 653, so that the placed dry powder can be conveniently replaced, thereby realizing the advantages of circulating cooling and improving the heat dissipation effect of the controller main body 5, and a filter assembly 67, namely a filter screen 677, can realize the filtering treatment on the pumped air, and can lead the filter screen 677 to be contacted with a scraping plate 673 which is abutted against the bottom by manually rotating the filter screen 677, realize the rapid scraping and cleaning of dust, and the assistance firmness is enhanced by cooperation of a vertical rod 674 and a pressure spring 675, thereby realizing the advantages of auxiliary filtering cooperation of suction and convenient scraping and cleaning.
The foregoing is merely a preferred example of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (8)
1. The utility model provides an air source air heater energy-saving control system, includes control box (1), control box (1) front side rotates and is connected with chamber door (2), and control box (1) left and right sides has all seted up louvre (3), mounting panel (4) are installed to control box (1) internal fastening, and controller main part (5) have been installed to mounting panel (4) front side;
The air conditioner is characterized by further comprising a circulating heat dissipation device (6) arranged on the outer side of the control box (1), wherein the circulating heat dissipation device (6) comprises an air cooler (61) arranged on the right side of the control box (1), an air cooler (62) arranged in the air cooler (61), a guide pipe (63) connected to the upper end of the air cooler (61), a drying box (64) arranged on the left side of the control box (1) and connected with the left side of the guide pipe (63), a drying assembly (65) arranged in the drying box (64), an exhaust pipe (66) inserted into the lower end of the drying box (64) and communicated with the inner portion of the control box (1), and a filtering assembly (67) arranged at the air inlet end of the air cooler (62).
2. The energy-saving control system of the air source air heater according to claim 1, wherein the drying assembly (65) comprises a receiving frame (651) arranged in the drying box (64), a guide rod (652) inserted into the upper end of the receiving frame (651), a through hole plate (653) arranged at the lower end of the receiving frame (651) and a connecting structure (6 a) arranged on the left side of the through hole plate (653).
3. The energy-saving control system of the air source air heater according to claim 2, wherein the connecting structure (6 a) comprises a connecting shaft (6 a 1) inserted into the left side of the through hole plate (653), a fastening strip (6 a 2) arranged on the outer side of the connecting shaft (6 a 1), a clamping groove (6 a 3) formed in the upper end of the fastening strip (6 a 2), a rotating shaft (6 a 4) moving into the clamping groove (6 a 3) and connected with the left side of the drying box (64) and a clamping block (6 a 5) arranged on the outer side of the rotating shaft (6 a 4), and the clamping block (6 a 5) is propped against the outer side of the upper end of the fastening strip (6 a 2).
4. The energy-saving control system of the air source air heater according to claim 1, wherein the filter assembly (67) comprises a clamp (671) fastened on the outer side of the air inlet end of the air cooler (62), a connecting frame (672) arranged on the lower end of the clamp (671), a scraping plate (673) arranged on the upper end of the middle of the connecting frame (672), a vertical rod (674) inserted into the bottom of the scraping plate (673), a pressure spring (675) arranged on the outer side of the vertical rod (674), a combination plate (676) fastened on the left side of the connecting frame (672) and a filter screen (677) sleeved on the outer side of the air inlet end of the air cooler (62) and connected with the middle of the combination plate (676).
5. The energy-saving control system for the air source air heater according to claim 1, wherein the guide pipe (63) is integrally arranged in an inverted C-shaped pipe shape, and an inlet end and an outlet end of the guide pipe (63) are respectively connected with the air cooler (62) and the drying assembly (65).
6. The energy-saving control system of the air source air heater according to claim 1, wherein the connection part of the drying box (64) and the left lower end of the supporting frame (651) is provided with an inclined notch, and the bottom in the drying box (64) is obliquely arranged at the right lower corner.
7. The energy-saving control system for the air source air heater according to claim 3, wherein the transverse dimension of the clamping groove (6 a 3) is consistent with the width of the clamping block (6 a 5), and the clamping block (6 a 5) is crossed and abutted against the outer side of the upper end of the fastening strip (6 a 2).
8. The energy-saving control system for the air source hot air blower according to claim 4, wherein the vertical rods (674) and the pressure springs (675) are symmetrically arranged left and right along the lower end of the scraping plate (673), and the two sides of the vertical rods (674) are spliced with the inside of the connecting frame (672).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421336120.4U CN222706870U (en) | 2024-06-12 | 2024-06-12 | Energy-saving control system of air source air heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421336120.4U CN222706870U (en) | 2024-06-12 | 2024-06-12 | Energy-saving control system of air source air heater |
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| Publication Number | Publication Date |
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| CN222706870U true CN222706870U (en) | 2025-04-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421336120.4U Active CN222706870U (en) | 2024-06-12 | 2024-06-12 | Energy-saving control system of air source air heater |
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| Country | Link |
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| CN (1) | CN222706870U (en) |
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- 2024-06-12 CN CN202421336120.4U patent/CN222706870U/en active Active
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