Disclosure of utility model
The utility model provides a shielding net scattering processing device, which solves the problems mentioned in the background art.
The technical scheme of the utility model is realized as follows:
The shielding net scattering treatment device comprises a waste chip aspirator, a collecting bin arranged on one side surface of the waste chip aspirator, and a shielding net scattering machine connected with the collecting bin through a pipeline.
Further, one side of the collection bin, which is far away from the scrap suction device, is provided with a scrap pipe orifice, and the scrap pipe orifice is directly connected with the discharge end of the shielding net scattering machine to form a scrap discharge channel.
Further, the scrap pipe orifice is provided with a plugboard, and the plugboard moves vertically along the top of the scrap pipe orifice.
Further, a filter screen is arranged between one side of the collecting bin adjacent to the waste chip aspirator, and two sides of the filter screen are fixedly connected with the collecting bin and the adjacent side of the waste chip aspirator respectively.
Further, one end of the pipeline is connected with the side wall of the collecting bin, and the other end of the pipeline is provided with a butt joint bucket which is fixedly connected with one side of the outer cover of the shielding net scattering machine.
Further, the butt joint bucket is connected with the pipeline through a corrugated pipe, and relative displacement between the butt joint bucket and the pipeline is absorbed.
Further, the outer cover of the shielding net scattering machine is communicated with the collecting bin through a pipeline at one side connected with the butt joint hopper.
The technical scheme provided by the application has the beneficial effects that:
This processing apparatus is broken up to shielding net has realized the high-efficient collection and the transmission of sweeps and dust that produce in the shielding net breaking up the in-process through ingenious structural design and function integration, has showing the degree of automation and the production efficiency that have promoted the sweeps and handle. The device adopts a wind power suction mechanism, ensures the closed transmission of the scraps, effectively avoids the environmental pollution and dust diffusion, and simultaneously reduces the noise and the maintenance cost.
Detailed Description
The technical solutions of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, the shielding net breaking-up device includes a scrap suction apparatus 200 having a collection bin 210 at one side thereof, and a shielding net breaking-up machine 100 connected to the collection bin 210 through a pipe 220.
The screen breaker 100 is a wind powered suction device which may be a dust collection system or similar apparatus having suction. The purpose of this wind attraction is to create sufficient suction or wind to draw the scattered debris along the conduit 220 and ultimately to the collection bin 210. The pneumatic suction device includes, but is not limited to, an electric vacuum cleaner equipped with adjustable suction settings to accommodate different amounts and densities of debris, an industrial pneumatic suction system that uses compressed air to create a force to draw the debris, or any other machine or device capable of creating suction or force to draw and transport the debris. Through the use of the wind-force suction device, the shielding net scattering machine 100 can treat the waste scraps more efficiently, reduce the diffusion of the waste scraps in the scattering process, and improve the automation degree and the working efficiency of the whole system.
By combining the scrap suction apparatus 200 with the collection bin 210, the apparatus achieves integration of scrap treatment, reduces occupied space, and improves treatment efficiency at the same time. The collection bin 210 is directly connected to the scrap suction apparatus 200, ensuring that the scrap can be quickly and directly transferred from the breaking up process to the collection area, reducing scrap loss and environmental pollution. The shielding net breaker 100 is connected with the collecting bin 210 through the pipeline 220, so that a closed scrap conveying system is formed, flying and scattering of scraps in the conveying process are avoided, and the conveying efficiency is improved.
In some embodiments, a scrap nozzle 211 is disposed on a side of the collecting bin 210 away from the scrap suction device 200, and the scrap nozzle 211 is directly connected to the discharge end of the shielding net scattering machine 100 to form a scrap discharge channel.
The scrap pipe orifice 211 is directly connected with the discharging end of the shielding net breaker 100, so that the direct transmission of the scrap from the breaker to the collection bin 210 is realized, the exposure time of the scrap in the air is reduced, and the pollution to the working environment is reduced.
In some embodiments, the chip nozzle 211 is provided with a plugboard 212, and the plugboard 212 moves vertically along the top of the chip nozzle 211.
The provision of the insert 212 allows an operator to control the flow of scrap by moving the insert vertically as required to accommodate different production rates and scrap production volumes. The vertical movement of the insert plate 212 along the top of the scrap nozzle 211 simplifies the operation process and the operator can control the discharge of scrap without complicated steps. The removable design of the insert plate 212 provides operational flexibility so that the apparatus can quickly adjust the efficiency of the scrap handling process to the immediate production needs.
In some embodiments, a filter screen 213 is disposed between one side of the collecting bin 210 adjacent to the waste aspirator 200, and two sides of the filter screen 213 are fixedly connected to the collecting bin 210 and the side of the waste aspirator 200. The filter screen 213 helps to maintain the optimum operating performance of the apparatus by reducing particle and dust accumulation inside the debris extractor 200, reducing performance degradation due to particle blockage. The filter screen 213 reduces wear on the internal parts of the debris extractor 200, as smaller particles may cause damage to the motor and internal mechanical components, thereby extending the service life of the device.
The filter screen 213 is effective to intercept fine particles and dust, prevent them from clogging the internal passages or filters of the debris extractor 200, and ensure the unobstructed of the debris extractor 200.
In some embodiments, one end of the pipe 220 is connected to a side wall of the collecting bin 210, and the other end is provided with a docking bucket 222, where the docking bucket 222 is fixedly connected to one side of the housing of the shielding net breaker 100.
The pipe 220 is directly connected to the side wall of the collection bin 210, ensuring continuity and efficiency of the scrap transfer, and reducing the loss of scrap during transfer. By securing the docking hopper 222 to the housing of the screen dispenser 100, stability of the overall transmission system is enhanced and joint damage due to equipment vibration or movement is reduced. The design of the docking hopper 222 allows the pipe 220 to mate with the screen breaker 100, saving space, making the overall device more compact and suitable for use in confined spaces.
In some embodiments, the butt-joint bucket 222 is connected with the pipeline 220 through a corrugated pipe 221, so as to absorb the relative displacement between the butt-joint bucket 222 and the pipeline 220.
The design of bellows 221 provides a flexible connection that is effective to absorb relative displacement, including axial, lateral, and angular displacement, between the docking bucket 222 and the pipe 220, to accommodate small movements or vibrations of the equipment that may occur during operation. The bellows 221, by virtue of its flexibility, helps to reduce stress concentrations in the tubing due to equipment vibration or thermal expansion, etc., and protects the tubing connection from damage. The use of the bellows 221 simplifies the connection installation process between the docking bucket 222 and the pipe 220, as the bellows can accommodate field installation errors relatively easily.
In some embodiments, the side of the housing of the screen breaker 100 that is connected to the docking bucket 222 is in communication with the collection bin 210 via a conduit 220.
The connectivity between the screen breaker 100 and the collection bin 210 ensures that the swarf can be continuously transferred from the breaker to the collection bin, improving the efficiency of the swarf treatment. By the closed design of the conduit 220, the swarf is not exposed to the external environment during transport, reducing contamination of the working environment. The closed transmission system of the pipeline 220 can prevent dust generated in the scattering process from diffusing to the surrounding environment, and protect the health of staff.
The embodiment provides a detailed construction and operation mode of the shielding net scattering processing device, and the device is particularly suitable for being used in the production and processing process of shielding wires in the automobile industry.
The screen breaker 100 is designed to effectively break up screen material. The outer cover of the scattering machine is compact in structural design, and a scattering cutter capable of rotating at high speed is arranged in the outer cover, so that the shielding net can be cut into fine scraps. The discharging end of the scattering machine is provided with a scrap discharging port which is directly connected with the scrap pipe orifice 211 to ensure that scraps can be smoothly discharged.
The scrap nozzle 211 is located at the discharge end of the screen breaker 100 in line with the collection bin 210 to transfer the scrap into the collection bin in the most direct and efficient manner. The top of the chip nozzle 211 is provided with a removable insert 212 which can be operated manually to adjust the flow of chips according to the quantity of chips and the capacity of the collection bin 210.
The insert plate 212 is designed to move vertically and its position can be easily controlled by an operator through a simple mechanical structure or an electric control device. The range of movement and position of the insert plate 212 can be precisely adjusted to accommodate different break up speeds and amounts of debris.
The collection bin 210 is an important component of the scrap suction apparatus 200 and is configured as a box structure with a filter screen 213. The side wall of the collection bin 210 is connected to a pipe 220, and the other side is adjacent to the scrap suction apparatus 200, and is provided with a filter screen 213 to separate fine particles in the scrap.
A filter screen 213 is fixed to the side of the collection bin 210 adjacent to the waste aspirator 200, and its mesh size is determined according to the characteristics of the screen material and the size of waste desired. The filter screen 213 can effectively separate dust and fine particles from the scraps, and keep the inside of the collection bin clean.
The duct 220 is a channel connecting the collection bin 210 and the screen breaker 100 and is designed as a durable and easily cleanable material to accommodate the transfer characteristics of the waste. One end of the pipe 220 is connected to the side wall of the collection bin 210, and the other end is connected to the docking bucket 222 through the bellows 221.
The docking hopper 222 is secured to the outer housing side of the screen dispenser 100 and forms a sealed connection with the conduit 220. The design of the docking hopper 222 allows for fluid mechanics in the evacuation of the waste to reduce the fly and dissipation of the waste during transport. Bellows 221 provides the necessary flexible connection to allow some relative displacement between the junction box 222 and the pipe 220 while absorbing shock and protecting the stability of the pipe connection.
The shielding net breaker 100 starts to work, and breaks up the shielding net to generate scraps and dust. The scrap suction apparatus 200 is equipped with a suction function, and the scrap suction apparatus 200 activates the suction system when the shielding net breaker 100 breaks up the shielding net. The wind force attraction created by the suction system directs the debris and dust across the hopper 222, and the design of the hopper 222 helps to direct the material smoothly into the transfer duct. The scraps and dust are transported to the collection bin 210 along the bellows 221 and the pipe 220 by the wind force attraction. Bellows 221 provides a flexible connection allowing a degree of displacement, ensuring stable operation of the tubing. The scraps and dust are eventually transported to a collection bin 210 where they are collected and temporarily stored awaiting further processing or recycling. The staff monitors the accumulation of waste in the collection bin 210 and operates the insert plate 212 when appropriate. The insert plate 212 is positioned on the chip nozzle 211 to control the ejection of chips from the chip nozzle 211. The discharged waste may then be further processed or recycled, while the collected dust may be safely removed and appropriately disposed of to prevent contamination of the working environment.
This particular embodiment provides a detailed description of the construction and operation of the device to ensure a clear understanding of each component of the screen break-up device and its function.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.