Photovoltaic aluminum frame alignment device
Technical Field
The application relates to the technical field of recovery treatment of waste photovoltaic modules, and particularly discloses a photovoltaic aluminum frame straightening device.
Background
Photovoltaic modules are an important component of solar power generation systems, but as the time of use passes, the modules may suffer from aging, breakage, etc., resulting in reduced performance and disposal. In this case, in order to improve the resource utilization rate and reduce the environmental pollution, it is necessary to recycle the waste photovoltaic modules. The aluminum frame is an important part in the photovoltaic module, and recycling of the aluminum frame is very important. Before recycling the aluminum frame, the aluminum frame needs to be straightened and cleaned.
The utility model provides an aluminium frame alignment device among the related art, includes workstation, pneumatic cylinder and clamp plate, places aluminium frame in the clamp plate below, pushes down aluminium frame through the pneumatic cylinder and straightens it and handle, realizes straightening aluminium frame, the recycle of aluminium frame of being convenient for.
Aiming at the related technology, the inventor finds that after the aluminum frame is modulated, the cured silica gel, broken glass, backboard and other impurities of the crack of the aluminum frame need to be cleaned manually, which is time-consuming and labor-consuming and is not beneficial to the quick recycling of the aluminum frame.
Disclosure of utility model
In order to facilitate rapid recycling of an aluminum frame, the application provides a photovoltaic aluminum frame straightening device.
The application provides a photovoltaic aluminum frame straightening device, which adopts the following technical scheme:
The utility model provides a photovoltaic aluminum frame alignment device, includes workstation and alignment subassembly, workstation upper surface installs the holding platform that is used for holding the aluminum frame, be fixed with the mounting bracket on the workstation, alignment subassembly includes first pneumatic cylinder and clamp plate, first pneumatic cylinder is fixed at the interior top surface of mounting bracket, the clamp plate is fixed on the flexible end of first pneumatic cylinder;
The cleaning assembly is used for cleaning the aluminum frame crack and comprises a first electric guide rail, a sliding piece and a cleaning plate, wherein the first electric guide rail is fixed on the pressing plate, the sliding piece is fixed on a sliding block of the first electric guide rail, and the cleaning plate is fixed on the sliding piece.
Through adopting above-mentioned technical scheme, at the straight aluminium frame in-process of clamp plate, start first electronic guide rail, first electronic guide rail drives the slider and cleans the board and remove, cleans the board and can clear up aluminium frame crack, does benefit to quick recovery recycle aluminium frame.
Optionally, the slider sets up to electric telescopic handle, and electric telescopic handle's shaft is fixed with the slider of first electric guide rail, electric telescopic handle's flexible end is fixed with the cleaning board.
Through adopting above-mentioned technical scheme, the slider sets up to electric telescopic handle, can drive and clean the board and reciprocate to make and drive and clean the board, make and clean the board and can clean the aluminium frame crack of different degree of depth.
Optionally, a second electric guide rail is fixed on the workbench, and a sliding block of the second electric guide rail is fixed with the containing table.
Through adopting above-mentioned technical scheme, second electronic guide rail can drive and hold the platform back-and-forth movement, can aluminium frame follow workstation edge position and remove the clamp plate below, the aluminium frame alignment of being convenient for.
Optionally, a plurality of electric sucking discs arranged at intervals are fixed on the upper surface of the containing table.
Through adopting above-mentioned technical scheme, hold the platform and set up electric sucking disc, before the second electric guide rail drives aluminium frame and removes, start electric sucking disc for aluminium frame adsorbs on holding the platform, thereby makes aluminium frame be difficult for changing the position in moving, has promoted the alignment accuracy of alignment device.
Optionally, a proximity switch is fixed on the bottom surface of the pressing plate, and the proximity switch is electrically connected with the electric sucking disc.
Through adopting above-mentioned technical scheme, the fixed proximity switch in clamp plate bottom surface, when the clamp plate is close aluminium frame, proximity switch starts for electric sucking disc disconnection, thereby be convenient for straightener straightens aluminium frame.
Optionally, fixed surface has a door type frame on the workstation, be provided with dust extraction on the door type frame, dust extraction includes first driving motor, screw rod, guide bar, draw runner, second pneumatic cylinder and dust catcher, first driving motor fixes on a door type frame, the screw rod rotates to be connected at a door type frame, and screw rod end portion is fixed with first driving motor output, the guide bar is fixed at a door type frame, draw runner threaded connection is on the screw rod, and draw runner sliding connection is at the guide bar, the second pneumatic cylinder is fixed in draw runner bottom surface, the dust catcher is connected at the flexible end of second pneumatic cylinder.
Through adopting above-mentioned technical scheme, after accomplishing aluminium frame alignment, start the electronic guide rail of second, make and hold the platform and be located door-type frame below, utilize dust absorption subassembly can adsorb holding the debris of bench surface for hold debris on the platform can not influence other aluminium frame alignment, the aluminium frame alignment of being convenient for.
Optionally, the flexible end of second pneumatic cylinder passes through rotating assembly with the dust catcher, rotating assembly includes mounting panel and second driving motor, the mounting panel is fixed at the flexible end of second pneumatic cylinder, second driving motor output passes mounting panel and dust catcher fixed connection.
Through adopting above-mentioned technical scheme, rotating assembly can drive the dust catcher and rotate for the dust catcher can absorb the debris of aluminium frame side, is convenient for aluminium frame recycling.
In summary, the present application includes at least one of the following beneficial technical effects:
1. In the process of straightening the aluminum frame by the pressing plate, a first electric guide rail is started, the first electric guide rail drives the sliding piece and the cleaning plate to move, and the cleaning plate can clean the crack of the aluminum frame, so that the aluminum frame can be recycled quickly;
2. The sliding piece is an electric telescopic rod and can drive the cleaning plate to move back and forth, so that the cleaning plate is driven, and the cleaning plate can clean aluminum frame cracks with different depths;
3. After the aluminum frame is straightened, the second electric guide rail is started, the containing table is located below the door-shaped frame, sundries on the upper surface of the containing table can be adsorbed by the dust collection assembly, the sundries on the containing table can not influence other aluminum frames to be straightened, and the aluminum frame is straightened conveniently.
Drawings
Fig. 1 is a schematic view of the overall structure of the present application.
FIG. 2 is a schematic view of the structure of the hidden door type frame and the dust suction mechanism of the present application.
Fig. 3 is an enlarged view at a in fig. 2.
Figure 4 is a schematic view of the connection structure of the door frame and the dust collection mechanism of the application.
The reference numerals comprise 1, a workbench, 11, a containing table, 12, a mounting rack, 13, a second electric guide rail, 14, a door-shaped frame, 2, a straightening component, 21, a first hydraulic cylinder, 22, a pressing plate, 3, a cleaning component, 31, a first electric guide rail, 32, a sliding part, 33, a cleaning plate, 4, a dust suction mechanism, 41, a first driving motor, 42, a screw rod, 43, a guide rod, 44, a sliding strip, 45, a second hydraulic cylinder, 46, a dust collector, 47, a rotating component, 471, a mounting plate, 472 and a second driving motor.
Detailed Description
The application is described in further detail below with reference to fig. 1-4.
The embodiment of the application discloses a photovoltaic aluminum frame straightening device. Referring to fig. 1 and 2, a photovoltaic aluminum frame straightening device comprises a workbench 1, a straightening assembly 2 and a dust collection mechanism 4. The table 1 is provided with a holding table 11, a mounting frame 12, a second electric rail 13 and a door-shaped frame 14. The mounting frame 12 is fixed at the middle position of the upper surface of the workbench 1. The mounting frame 12 is an L-shaped plate with a downward opening. The second electric guide rail 13 is used for conveying the accommodating table 11, and the second electric guide rail 13 is fixed on the upper surface of the workbench 1. The second motorized guide rail 13 is located below the mounting frame 12 and extends at the other end to the edge of the table 1. The containing table 11 is used for containing an aluminum frame, and the containing table 11 is fixedly installed on a sliding block on the second electric guide rail 13. The opening direction of the door frame 14 is downward, and the door frame 14 is fixed on the upper surface of the table 1. The door frame 14 is located at the middle position of the second electric guide rail 13, and the door frame 14 is perpendicular to the second electric guide rail 13.
Referring to fig. 1 and 2, a straightening assembly 2 is provided on the mounting frame 12, and the straightening assembly 2 includes a first hydraulic cylinder 21 and a pressing plate 22. The first hydraulic cylinder 21 is vertically disposed, and the first hydraulic cylinder 21 is fixed to the inner top surface of the mounting frame 12. The pressure plate 22 is fixed to the telescopic end of the first hydraulic cylinder 21. After the second electric guide rail 13 moves the containing table 11 with the aluminum frame below the mounting frame 12, the first hydraulic cylinder 21 is started, and the first hydraulic cylinder 21 can be pressed downwards with the pressing plate 22, so that the aluminum frame on the containing table 11 is straightened.
Referring to fig. 2 and 3, a cleaning assembly 3 is provided on the pressing plate 22, and the cleaning assembly 3 is used for cleaning sundries in the aluminum frame cracks. The cleaning assembly 3 includes a first motorized guide rail 31, a slider 32, and a cleaning plate 33. The pressing plate 22 is close to one side of the aluminum frame the side face is provided with a first chute. The pressing plate 22 is provided with a second chute at the middle position of the bottom surface of the first chute. The first electric guide rail 31 is fixed on the bottom surface of the second chute, and the sliding block on the first electric guide rail 31 is slidably connected in the second chute. The slider 32 is an electric telescopic rod. The electric telescopic rod is slidably connected in the first chute, and the rod body of the electric telescopic rod is fixed with the sliding block on the first electric guide rail 31. The cleaning plate 33 is fixed to the telescopic end of the electric telescopic rod.
Referring to fig. 2 and 3, in the process of straightening the aluminum frame by the pressing plate 22, the first electric guide rail 31 is started, the first electric guide rail 31 drives the sliding part 32 and the cleaning plate 33 to move, the cleaning plate 33 can clean the crack of the aluminum frame, the aluminum frame can be recycled quickly, meanwhile, the sliding part 32 adopts an electric telescopic rod, and the cleaning plate 33 can be driven to move back and forth, so that the cleaning plate 33 is driven, and the cleaning plate 33 can clean the crack of the aluminum frame with different depths.
Referring to fig. 2 and 3, a plurality of spaced electric suction cups are fixed to the upper surface of the accommodating table 11 at intermediate positions. The plurality of electric suction cups are uniformly arranged along the length direction of the holding table 11. A proximity switch is fixed on the bottom surface of the pressing plate 22 and is electrically connected with the electric sucking disc. Before the second electric guide rail 13 drives the aluminum frame to move, the electric sucking disc is started to enable the aluminum frame to be adsorbed on the containing table 11, and when the pressing plate 22 approaches the aluminum frame, the proximity switch is started to enable the electric sucking disc to be disconnected. The aluminum frame can be fixed during movement, the aluminum frame is not easy to change in position during movement, the alignment accuracy of the alignment device is improved, and meanwhile, the influence of the sucking disc on alignment of the aluminum frame is reduced.
Referring to fig. 1 and 4, the door frame 14 is provided with a dust suction mechanism 4. The dust collection mechanism 4 includes a first driving motor 41, a screw 42, a guide rod 43, a slide 44, a second hydraulic cylinder 45, a dust collector 46, and a rotating assembly 47. The first driving motor 41 is fixed to the outer side surface of the door frame 14. Screw 42 is rotatably connected to opposite side walls of gantry 14. The end head of the screw rod 42 passes through the side wall of the door-shaped frame 14 and is fixed with the output end of the first driving motor 41. The guide rods 43 are parallel to the screw rods 42, and the guide rods 43 are fixed to both side walls of the door frame 14. The slide 44 is screwed on the screw 42, and the slide 44 is slidingly connected on the guide rod 43. The second hydraulic cylinder 45 is vertically fixed to the bottom surface of the slide 44. The rotating assembly 47 is provided at the telescopic end of the second hydraulic cylinder 45. The rotary assembly 47 includes a mounting plate 471 and a second drive motor 472. The cross-section of mounting plate 471 is L-shaped, and mounting plate 471 is fixed to the telescopic end of second hydraulic cylinder 45. The output end of the second driving motor 472 passes through the mounting plate 471 to be fixedly connected with the dust collector 46.
Referring to fig. 1 and 4, after the aluminum frame is straightened, the second electric guide rail 13 is started, and the holding table 11 and the aluminum frame move toward the door frame 14. After the containing table 11 and the aluminum frame are located on the door-shaped frame 14, the first driving motor 41 is started, the first driving motor 41 drives the screw rod 42 to rotate, and the screw rod 42 drives the sliding strip 44 and the dust collector 46 to move, so that the dust collector 46 can absorb sundries on the upper surfaces of the containing table 11 and the aluminum frame. When the impurities on the surface of the aluminum frame are cleaned, the second driving motor 472 is started, and the second driving motor 472 drives the dust collector 46 to rotate, so that the dust collector 46 can absorb the impurities on the side surface of the aluminum frame.
The implementation principle of the photovoltaic aluminum frame straightening device provided by the embodiment of the application is that after the aluminum frame on the photovoltaic module is dismantled, the aluminum frame is placed on the containing table 11. After the aluminum frame is placed on the containing table 11, the electric sucking disc is started, so that the aluminum frame is adsorbed on the containing table 11. The second electric guide rail 13 is started to move the containing table 11 and the aluminum frame to the lower side of the mounting frame 12. After the containing table 11 and the aluminum frame move to the lower part of the installation frame 12, the aluminum frame is straightened through the straightening component 2, and meanwhile, sundries in the crack of the aluminum frame are cleaned by the cleaning component 3. After the straightening component 2 straightens the aluminum frame, the second electric guide rail 13 is started, the containing table 11 and the aluminum frame are moved to the lower part of the door-shaped frame 14, and sundries on the surfaces of the containing table 11 and the aluminum frame are sucked through the dust suction mechanism 4. After the impurities on the surfaces of the containing table 11 and the aluminum frame are sucked, the second electric guide rail 13 is started, and the containing table 11 and the aluminum frame are moved to the edge of the workbench 1. Closing the electric sucking disc, dismantling the aluminum frame, and realizing the treatment of the aluminum frame. The device not only can straighten the aluminum plate frame, but also can clean sundries on the surface of the aluminum frame, and is favorable for quick recycling of the aluminum frame.
The above embodiments are not intended to limit the scope of the application, so that the equivalent changes of the structure, shape and principle of the application are covered by the scope of the application.