High-efficient accurate hole site integrated processing device of aluminium alloy
Technical Field
The invention relates to the technical field of profile machining equipment, in particular to an efficient and accurate comprehensive hole site machining device for an aluminum profile.
Background
The aluminium section bar is a strip material with specific shape and size and takes aluminium as main component, has the advantages of light weight, high strength, corrosion resistance and the like, and is widely applied to a plurality of fields of construction, traffic, electronics, machinery and the like.
The aluminum profile is subjected to hole site processing and tapping mainly for facilitating installation and connection, the aluminum profile and other parts can be fixed together through the hole sites and tapping by using bolts, screws and other connecting pieces, a complex structure is constructed, for example, when an aluminum alloy door and window frame is built, the hole sites and the tapping are required to be processed on the profile so as to install parts such as hinges and locks, meanwhile, sensors, control wires and the like can be installed through the hole site processing and tapping, and the connection strength between the profiles can be enhanced through the hole sites and the tapping which are reasonably distributed, so that the stability and the reliability of the whole structure are improved.
The existing equipment for processing and tapping the hole sites of the aluminum profiles is generally independently arranged, is similar to a production line, and needs to frequently replace tapping machines, tapping machines and the like with different specifications for processing the aluminum profiles with different shapes and sizes, so that the complexity and time cost of operation are increased, the efficiency is low, the processing speed is low, the problem of large-scale production cannot be met easily, the labor cost is increased due to manual intervention, and human errors are easy to occur.
Therefore, the invention aims to provide an efficient and accurate comprehensive hole site machining device for aluminum profiles, so as to improve the defects in the prior art.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a high-efficiency accurate hole site comprehensive processing device for aluminum profiles, which solves the problems that when the existing aluminum profile hole site is processed, a plurality of independent devices are generally used for processing, tapping devices, perforating devices and the like with different specifications are required to be frequently replaced for processing aluminum profiles with different shapes and sizes, and the processing efficiency is low.
In order to achieve the purpose, the invention is realized by the following technical scheme that the high-efficiency accurate hole site comprehensive processing device for the aluminum profile comprises:
a chassis, a middle frame serving as a device supporting body is arranged at the upper part of the chassis;
the electric sliding frame is arranged at the upper part of the middle position frame, and a fixed clamp for fixing the section bar to be processed is arranged on a movable frame table of the electric sliding frame;
The top frame is fixedly arranged at the upper part of the bottom frame, one side of the top frame is provided with a multi-specification tapping mechanism for tapping holes on the section bar, and the other side of the top frame is provided with a polishing mechanism for polishing the section bar locally;
The dust collecting mechanisms are two in number and are respectively arranged at two sides of the underframe and used for collecting metal dust generated in the processing process;
the section bar adjusting mechanism is arranged on one side of one of the dust collecting mechanisms and is used for changing the fixed position of the section bar;
And the jacking device is arranged on one side of the middle frame, and the top of the jacking device is provided with a roller for jacking one end of the section bar so that the section bar slides off from the fixed clamp to finish blanking.
Preferably, the tapping mechanism with multiple specifications comprises a first linear module fixedly installed on one side of a top frame, a moving seat of the first linear module is fixedly connected with a connecting plate through two hanging plates, a mounting frame is fixedly installed on the lower portion of the moving seat of the first linear module through a plurality of long rods, a hydraulic cylinder is fixedly installed in the mounting frame, a pressing block is installed on the front portion of a hydraulic cylinder rod body, and sliding of the pressing block is limited on the lower portion of the mounting frame.
Preferably, the two sides of the connecting plate are fixedly provided with ring frames, the lower part of the ring frames is rotationally connected with ring plates, the ring plates are divided into an outer ring and an inner ring, teeth are arranged on the outer edge part of the outer ring at equal intervals, one of the inner rings of the ring plates is fixedly provided with impact members at equal intervals, one side of the outer ring of the inner ring is fixedly connected with a driving box, and the other inner ring of the ring plates is fixedly provided with a tapping device for tapping the section bar at equal intervals.
Preferably, a motor is arranged in the driving box, the output end of the motor is fixedly connected with a gear, the gear is meshed and connected with teeth on the outer ring of one ring plate, and teeth on the outer ring of the other ring plate are meshed and connected with teeth on the outer ring of the ring plate.
Preferably, the impact member comprises a sleeve, an impact rod is slidably connected in the sleeve, a flange is arranged on the upper portion of the outer wall of the impact rod, a reset spring is sleeved on the lower portion of the outer wall of the impact rod, the top end of the reset spring is fixedly connected to the lower portion of the flange, the lower end of the reset spring is fixedly connected to the bottom of an inner cavity of the sleeve, and an opening head for opening holes in a section bar is fixedly connected to the lower portion of the impact rod.
Preferably, the polishing mechanism comprises a second linear module fixedly mounted on the other side of the top frame, the movable seat of the second linear module is connected with an electric turntable through a plurality of long rods, the electric turntable is reversely mounted, a rotary seat is fixedly mounted below the rotary part of the electric turntable, and a sander is fixedly connected to one side of the lower part of the rotary seat.
Preferably, the dust collecting mechanism comprises an air box fixedly arranged on one side of the middle frame, the lower part of the air box is connected with a drawing groove in a sliding mode, one side of the upper part of the air box is provided with a ventilation groove, one end of the ventilation groove is provided with a filter screen, and a plurality of exhaust fans for generating suction force are arranged in ports of the ventilation groove at equal intervals.
Preferably, the section bar adjustment mechanism comprises an electric sliding rail arranged on one side of one of the bellows, a pusher is fixedly arranged on a moving seat of the electric sliding rail, a driving motor is fixedly arranged at the moving end of the pusher, and an electric clamping jaw for clamping the section bar is arranged at the output end of the driving motor.
Preferably, the material loading frame is installed to the anterior one side of well position frame, the unloading frame that has certain inclination is installed to the rear portion one side of well position frame, the upper portion sliding connection of chassis has the material receiving board that is used for accepting trompil output waste material, control terminal is installed to the anterior one side of well position frame.
The working principle is that the device mainly comprises the following operation steps in the actual use process:
Firstly, loading a section bar, namely feeding the section bar to be processed from a loading frame to a fixing clamp, finishing fixing and clamping of the section bar through the fixing clamp, and driving the fixing clamp to move to the lower part of a multi-specification tapping mechanism by an electric sliding frame to prepare for tapping processing operation;
The tapping treatment of the tapping hole of the section bar comprises the steps of after the section bar is conveyed to the corresponding position, driving one ring plate to rotate through the meshing action of a gear and a tooth by starting a motor in a driving box, enabling a plurality of standard impact members and tapping devices respectively arranged on the two ring plates to be adjusted to the corresponding position by synchronous rotation due to the meshing relation between the two ring plates, adjusting the corresponding tapping devices to the same horizontal line position when the impact members are selected, driving a pressing block to move downwards to contact the top of an impact rod in the impact member by starting a hydraulic cylinder arranged in a mounting frame to operate, driving a tapping head to open a hole on the section bar, retracting a rod body by the hydraulic cylinder to drive the pressing block to move upwards, enabling the tapping head to move backwards under the resetting action of a reset spring, and enabling the whole connecting plate to translate a distance by starting a first linear module to enable the tapping device to be aligned to a place needing tapping;
In the step, after the section is perforated and tapped, the electric sliding frame is matched with the fixing clamp to convey the section to the lower part of the polishing mechanism, the position of the electric turntable can be adjusted by starting the operation of the second linear module, and the polishing position of the sander can be adjusted by starting the operation of the electric turntable because the sander is arranged on the side of the rotating seat, so that the end part of the sander can stretch and rotate to treat the part of the section to be polished, the oxide layer and the stain on the surface of the section are removed, and then the section can be subjected to the lifting action of the lifter, so that the processing process can be completed by blanking from the blanking frame;
In the above steps, if the profile needs to be turned over to an angle or adjusted in the processing process, the profile needs to be clamped by the contact fixing clamp, then the moving seat drives the pusher to move to the profile position by starting the operation of the electric sliding rail, one end of the profile is clamped by the electric clamping jaw, and the electric clamping jaw is driven to rotate by the driving motor, so that the processing surface of the profile can be changed;
Meanwhile, in the use process, the device is used for collecting waste materials and the like generated in the tapping process, one part of the waste materials falls into the material receiving plate to be recovered, the other part of the waste materials is collected through the dust collecting mechanism which is always started, specifically, suction force is generated through the exhaust fan, metal powder and the like are sucked into the bellows and fall into the drawing groove to be collected, the two dust collecting mechanisms are arranged, the two dust collecting mechanisms are respectively arranged on two sides of the underframe, the parts of the suction ports of the dust collecting mechanisms are connected through the middle frame, and powder waste materials generated in the processing process can be collected through the dust collecting mechanisms.
The invention provides an efficient and accurate comprehensive hole site machining device for an aluminum profile. The beneficial effects are as follows:
1. According to the invention, by arranging the integrated multi-specification tapping mechanism, when the profile is processed, the two ring plates can synchronously rotate under the meshing action of the gear and the teeth, so that the multi-specification impact members and the tappers which are respectively arranged are adjusted to corresponding positions, and the rapid tapping and tapping operation of the profile can be realized through the synchronously-adjusted multi-specification impact members and the tappers, and the processing efficiency is higher.
2. According to the invention, the polishing mechanism is arranged, after the section bar is perforated and tapped, the electric sliding frame is matched with the fixing clamp to convey the section bar to the lower part of the polishing mechanism, the polishing position of the polisher can be adjusted by starting the second linear module to operate, the end part of the polisher stretches and rotates, the part of the section bar to be polished is treated, the oxide layer and the stains on the surface are removed, then the section bar is subjected to the jacking action of the lifter, the processing process can be completed by blanking from the blanking frame, and the perforation tapping step is linked in the whole process, so that the integration degree is good.
3. According to the invention, by arranging the two dust collecting mechanisms, the waste materials and the like generated in the tapping process are drilled, one part of the waste materials fall into the material receiving plate for recycling, and the other part of the waste materials are sucked into the bellows through the suction force generated by the exhaust fan and fall into the drawing groove for collection, so that the powder waste materials generated in the processing process can be collected, and the waste materials are prevented from being raised.
Drawings
FIG. 1 is a front perspective view of the present invention;
FIG. 2 is a rear perspective view of the present invention;
FIG. 3 is a bottom view of the present invention;
FIG. 4 is a schematic diagram of the structure of a multi-gauge tapping mechanism according to the present invention;
FIG. 5 is a schematic view of the mounting location of the ring plate of the present invention;
FIG. 6 is a schematic view of the internal structure of the sleeve according to the present invention;
FIG. 7 is a schematic view showing the structural constitution of the polishing mechanism of the present invention;
FIG. 8 is an exploded view of the dust collecting mechanism of the present invention;
fig. 9 is a schematic structural diagram of a profile adjusting mechanism according to the present invention.
Wherein, 1, a bottom frame, 2, a middle frame, 3, an electric carriage, 4, a fixed clamp, 5, a top frame, 6, a multi-specification tapping mechanism, 601, a first linear module, 602, a hanging plate, 603, a connecting plate, 604, a mounting frame, 605, a hydraulic cylinder, 606, a pressing block, 607, a ring frame, 608, a plate, 609, a driving box, 610, a motor, 611, a sleeve, 612, a tapping device, 613, an impact rod, 614, a return spring, 615, a tapping head, 7, a polishing mechanism, 701, a second linear module, 702, an electric turntable, 703, a rotating seat, 704, a sander, 8, a dust collecting mechanism, 801, a bellows, 802, a drawing groove, 803, a filter screen, 804, an exhaust fan, 9, a profile adjusting mechanism, 901, an electric slide rail, 902, a pusher, 903, an electric clamping jaw, 10, a lifter, 11, a feeding frame, 12, a discharging frame, 13, a receiving plate, 14, a control terminal.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples:
Referring to fig. 1-9, the embodiment of the invention provides an aluminum profile high-efficiency accurate hole site comprehensive processing device, which comprises a bottom frame 1, wherein a middle position frame 2 serving as a device supporting main body is arranged at the upper part of the bottom frame 1, the middle position frame is in a hollow form, and long grooves are formed at two sides for the air inlet of an air box 801 mentioned later in the embodiment to be in butt joint communication with the air inlet;
An electric carriage 3 which is arranged at the upper part of the middle position frame 2, and a fixed clamp 4 for fixing the section bar to be processed is arranged on a moving frame;
The top frame 5 is fixedly arranged at the upper part of the bottom frame 1, one side of the top frame is provided with a multi-specification tapping mechanism 6 for tapping holes on the section bar, and the other side of the top frame is provided with a polishing mechanism 7 for polishing the section bar locally;
Specifically, referring to fig. 4-6, the multi-specification tapping mechanism 6 includes a first linear module 601 fixedly installed on one side of a top frame 5, a connection plate 603 is fixedly connected to a moving seat of the first linear module 601 through two hanging plates 602, a mounting frame 604 is fixedly installed on the lower portion of the moving seat of the first linear module 601 through a plurality of long rods, a hydraulic cylinder 605 is fixedly installed inside the mounting frame 604, and a pressing block 606 is installed on the front portion of a rod body of the hydraulic cylinder 605 and is limited on the lower portion of the mounting frame 604 in a sliding manner.
The two sides of the connecting plate 603 are fixedly provided with ring frames 607, the lower part of each ring frame 607 is rotationally connected with a ring plate 608, each ring plate 608 is divided into an outer ring and an inner ring, teeth are equidistantly arranged on the outer edge part of the outer ring, an impact member is equidistantly and fixedly arranged on the inner ring of one ring plate 608, one side of the outer ring of the ring plate 608 is fixedly connected with a driving box 609, and a tapping device 612 for tapping a section bar is equidistantly and fixedly arranged on the inner ring of the other ring plate 608.
The motor 610 is installed in the driving box 609, a gear is fixedly connected to the output end of the motor 610, the gear is in meshed connection with teeth on the outer ring of one ring plate 608, and teeth on the outer ring of the other ring plate 608 are in meshed connection with teeth on the outer ring of the ring plate 608.
The impact member comprises a sleeve 611, an impact rod 613 is slidingly connected in the sleeve 611, a flange is arranged on the upper part of the outer wall of the impact rod 613, a return spring 614 is sleeved on the lower part of the outer wall of the impact rod 613, the top end of the return spring 614 is fixedly connected to the lower part of the flange, the lower end of the return spring 614 is fixedly connected to the bottom of the inner cavity of the sleeve 611, and an opening head 615 for opening the section bar is fixedly connected to the lower part of the impact rod 613;
In this embodiment, the fixing clamp 4 is an open upper clamp, and has four clamping ends, so as to ensure that the profile to be processed is fixed and stable, the profile is fed into the fixing clamp 4 from the feeding frame 11, the fixing clamp 4 is used for fixing and clamping the profile, then the electric carriage 3 drives the fixing clamp 4 to move to the lower part of the multi-specification tapping mechanism 6, tapping operation can be started, after the profile is conveyed to the corresponding position, by starting the motor 610 in the driving box 609, one ring plate 608 is driven to rotate through the meshing action of gears and teeth, and because the two ring plates 608 are in meshing relation, the two ring plates simultaneously rotate, so that the impact members and the tapping devices 612 with various specifications respectively installed on the two ring plates 608 can be adjusted to the corresponding positions, when the impact members with single specifications are selected, the tapping devices 612 corresponding to the two ring plates can be adjusted to the same horizontal position, after the profile is aligned, the pressing blocks 606 can be driven to move downwards through starting the hydraulic cylinders 605 installed in the mounting frames 604, the tops of the impact rods in the impact members can be contacted with the impact members, and the tapping heads 615 are driven to open holes on the profiles, then the pressing blocks 605 can be driven to move back to the holes 613, and the whole tapping device can be translated, and the tapping device can be opened at the corresponding positions through the reset position of the connecting plates 601;
Further, referring to fig. 7, the polishing mechanism 7 includes a second linear module 701 fixedly installed on the other side of the top frame 5, a moving seat of the second linear module 701 is connected with an electric turntable 702 through a plurality of long rods, the electric turntable 702 is installed upside down, a rotating seat 703 is fixedly installed below a rotating portion of the electric turntable 702, and a sander 704 is fixedly connected to one side of the lower portion of the rotating seat 703;
After the section bar is perforated and tapped, the electric sliding frame 3 is matched with the fixing clamp 4 to convey the section bar to the lower part of the polishing mechanism 7, and the position of the electric rotary table 702 can be adjusted by starting the operation of the second linear module 701, because the polisher 704 is arranged on the side of the rotary seat 703, the polishing position of the polisher 704 can be adjusted by starting the operation of the electric rotary table 702, the end part of the polisher can stretch and rotate, the part of the section bar to be polished is treated, and the oxide layer and stains on the surface are removed
Specifically, referring to fig. 8, the number of dust collecting mechanisms 8 is two, and the dust collecting mechanisms 8 are respectively arranged at two sides of the underframe 1 and are used for collecting metal dust generated in the processing process, the dust collecting mechanisms 8 comprise an air box 801 fixedly arranged at one side of the middle position frame 2, the lower part of the air box 801 is connected with a drawing groove 802 in a sliding manner, one side of the upper part of the air box 801 is provided with a ventilation groove, one end of the ventilation groove is provided with a filter screen 803, and a plurality of exhaust fans 804 used for generating suction force are equidistantly arranged in the port of the ventilation groove;
In the specific operation process of the mechanism, suction force is generated through the exhaust fan 804, metal powder and the like are sucked into the bellows 801 and fall into the drawing groove 802 to be collected, two dust collecting mechanisms 8 are arranged and are respectively arranged on two sides of the underframe 1, the suction ports of the dust collecting mechanisms are connected through the middle frame 2, and powder waste generated in the processing process can be collected by arranging the dust collecting mechanisms 8
The section bar adjusting mechanism 9 is arranged on one side of one dust collecting mechanism 8 and used for changing the fixed position of the section bar, the section bar adjusting mechanism 9 comprises an electric sliding rail 901 arranged on one side of one air box 801, a pusher 902 is fixedly arranged on a movable seat of the electric sliding rail 901, a driving motor is fixedly arranged at the movable end of the pusher 902, and an electric clamping jaw 903 used for clamping the section bar is arranged at the output end of the driving motor;
And the jacking device 10 is arranged on one side of the middle frame 2, a roller is arranged at the top and used for jacking one end of the section bar to enable the section bar to slide from the fixed clamp 4 to finish blanking, and when the section bar is perforated, tapping and polishing are finished, one end of the section bar is jacked through the jacking action of the jacking device to enable the section bar to finish the processing process by blanking from the blanking frame 12.
A feeding frame 11 is arranged on one side of the front part of the middle position frame 2, a discharging frame 12 with a certain inclination angle is arranged on one side of the rear part of the middle position frame 2, a receiving plate 13 for receiving waste materials produced by the tapping is connected to the upper part of the underframe 1 in a sliding manner, one part of the waste materials produced in the tapping process falls into the receiving plate 13 for recycling, the other part is recycled by the dust collecting mechanism 8, a control terminal 14 is arranged on one side of the front part of the middle position frame 2, and the control terminal 14 is convenient for operators to set parameters of the equipment, and the like, so that the automatic operation of the equipment is realized;
The invention is suitable for processing door and window profiles with various types and structures, such as inverted trapezoids, rectangles, circles, arches, triangles and the like, and has good application value and production efficiency.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.