Soldering tin machine with automatic detection function
Technical Field
The utility model relates to the technical field of soldering tin processing, in particular to a soldering tin machine with an automatic detection function.
Background
Soldering is a welding method which utilizes low-melting-point metal solder to heat and melt and then infiltrate and fill gaps at the joints of metal pieces, and a soldering machine is a mechanical device which wets liquid soldering tin on a base material to realize joint.
The utility model provides a have automated inspection tin soldering machine in patent document of publication number CN208441438U, it includes the casing, top one side of casing is fixedly connected with tin soldering subassembly and CCD detection subassembly respectively, tin soldering subassembly is including being located the outside magnetic energy tin soldering ware of casing and being located the inside cylinder of casing, the bottom fixedly connected with cylinder base of cylinder, the top fixedly connected with connecting piece of cylinder.
However, the detection of the top of the product before welding is only performed in the above patent, but it is inconvenient to detect the side of the product and the welded product, so the detection process of the device cannot meet the detection requirement of the product, the omission factor and the misjudgment rate are also high, the quality of the product is difficult to be ensured, and the use has certain limitation, so the practicability is to be improved.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides the soldering machine with the automatic detection function, which not only can comprehensively detect workpieces before welding and prevent waste caused by welding of defective products, but also can detect the welded workpieces after welding, thereby conveniently eliminating the workpieces with welding spots which are not welded or are incompletely welded, effectively improving the practicability and the like, and solving the problems that the detection structure of the soldering machine in the prior art is inconvenient for detecting the side surfaces of products and the products after welding, the detection process can not meet the detection requirements of the products, the omission rate and the misjudgment rate are higher, the quality of the products is difficult to ensure, and the soldering machine has certain limitations and poor practicability.
In order to achieve the aim, the utility model provides the technical scheme that the soldering tin machine with the automatic detection function comprises a base and a workpiece, wherein a welding detection mechanism is arranged in the base, and a rotating assembly is arranged in the base;
the welding detection mechanism comprises a fixing frame fixedly connected to the top of the base, a welder body is fixedly connected to the inside of the fixing frame, a conveying structure is installed in the base, a moving block is movably connected to the top of the conveying structure, and a carrying block for installing a workpiece is rotatably connected to the top of the moving block;
the inside swing joint of mount has preceding detection spare and the back detection spare that is located the welding ware body left and right sides, the inside fixedly connected with of mount detects the side detection spare that corresponds with preceding detection spare position.
Further, the mount is the U-shaped, the inside fixedly connected with welding mounting panel of mount, and welding ware body fixed connection is in welding mounting panel inside.
Further, the mounting groove has been seted up at the top of base, conveying structure installs in the mounting groove in the base, the constant head tank that is used for installing the work piece has been seted up at the top of carrying the thing piece.
Further, the top fixedly connected with of base is located the supporting shoe of both sides around the mounting groove, both sides around the supporting shoe relative one side all fixedly connected with limit baffle.
Further, the bottom fixedly connected with of year thing piece extends to the pivot in the movable block, the inside fixedly connected with of movable block and pivot fixed connection's bearing.
Further, the inside fixedly connected with of mount is located the detection mounting panel of welding ware body left and right sides, the top and the detection mounting panel fixed connection of preceding detection spare and back detection spare.
Further, the bottom fixedly connected with spacing slider of year thing piece, and spacing slider is cyclic annular, the spacing spout with spacing slider slip adaptation has been seted up at the top of movable block.
Further, the rotating assembly comprises a rotating motor fixedly connected to the top of the moving block, the output end of the rotating motor is fixedly connected with a driving gear, and the outer side of the carrying block is fixedly connected with a transmission gear meshed with the driving gear.
Compared with the prior art, the technical scheme of the application has the following beneficial effects:
1. The soldering machine with the automatic detection function can enable the moving block to drive the workpiece to move along with the operation of the conveying structure through the arranged welding detection mechanism, and can realize welding treatment when the moving block moves to the lower part of the welder body, in the process that the workpiece moves to the welder body, the arranged front detection piece can detect a soldering tin processing point on the workpiece, and the side detection piece can detect the periphery of the workpiece in cooperation with the rotation of the carrying block so as to comprehensively detect the workpiece before welding, in addition, the arranged rear detection piece can detect a welding spot of the workpiece after welding is finished, the generation of welding defective products is effectively reduced, the production quality of products is guaranteed, and the practicability of the device is effectively improved.
2. This soldering tin machine with automated inspection function through the rotating assembly who sets up, can operate the rotating electrical machines when carrying the thing piece and the side detects a position correspondence to utilize drive gear and drive gear's transmission effect, make the operation that carries the thing piece along with the rotating electrical machines take place to rotate, thereby make the side detect the piece and detect work piece week side.
Drawings
FIG. 1 is a cross-sectional view of the structure of the present utility model;
FIG. 2 is a cross-sectional view of the structure of the carrier block of the present utility model;
Fig. 3 is a schematic structural view of the base of the present utility model.
In the figure, 1, a base; 2, a fixing frame, 3, a welding mounting plate, 4, a welder body, 5, a conveying structure, 6, a moving block, 7, a limiting baffle plate, 701, a supporting block, 8, a carrying block, 801, a rotating shaft, 9, a transmission gear, 10, a rotating motor, 11, a driving gear, 12, a workpiece, 13, a front detecting piece, 14, a rear detecting piece, 15, a detecting mounting plate, 16 and a side detecting piece.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, a soldering machine with automatic detection function in this embodiment includes a base 1 and a workpiece 12, a welding detection mechanism is disposed in the base 1, and a rotating assembly is disposed in the base 1.
The first embodiment is that the welding detection mechanism comprises a fixing frame 2 fixedly connected to the top of a base 1, a welder body 4 is fixedly connected to the inside of the fixing frame 2, the fixing frame 2 is U-shaped, a welding mounting plate 3 is fixedly connected to the inside of the fixing frame 2, the welder body 4 is fixedly connected to the inside of the welding mounting plate 3, and the welding mounting plate 3 is convenient to keep stable in mounting of the welder body 4.
Wherein, the conveying structure 5 is arranged in the base 1, the top of the base 1 is provided with a mounting groove, the conveying structure 5 is arranged in the mounting groove in the base 1, the mounting groove is convenient to be utilized to realize the mounting and fixing of the conveying structure 5, and the conveying structure 5 is a belt transmission structure;
In the embodiment, the top of the conveying structure 5 is movably connected with a moving block 6, the top of the moving block 6 is rotatably connected with a carrying block 8 for installing a workpiece 12, the top of the carrying block 8 is provided with a positioning groove for installing the workpiece 12, the workpiece 12 is conveniently installed in the carrying block 8 by using the positioning groove, the bottom of the carrying block 8 is fixedly connected with a rotating shaft 801 extending into the moving block 6, the inside of the moving block 6 is fixedly connected with a bearing fixedly connected with the rotating shaft 801, and the rotating connection of the carrying block 8 and the moving block 6 is conveniently realized by using the arrangement of the rotating shaft 801 and the bearing.
Wherein, the bottom fixedly connected with spacing slider of year thing piece 8, and spacing slider is cyclic annular, and the spacing spout with spacing slider slip adaptation has been seted up at the top of movable block 6, conveniently utilizes the cooperation of spacing slider and spacing spout to improve the stability of year thing piece 8 rotation in-process.
Wherein, the top fixedly connected with of base 1 is located the supporting shoe 701 of both sides around the mounting groove, and the equal fixedly connected with limit baffle 7 of the relative one side of both sides supporting shoe 701 around, conveniently utilizes the limit baffle 7 of setting to restrict the position of movable block 6 on conveying structure 5, plays the effect of guiding its activity.
In this embodiment, the inside swing joint of mount 2 has preceding detection spare 13 and the back detection spare 14 that are located the welding machine body 4 left and right sides, and the inside fixedly connected with of mount 2 is located the detection mounting panel 15 of welding machine body 4 left and right sides, and the top and the detection mounting panel 15 fixed connection of preceding detection spare 13 and back detection spare 14 conveniently utilize detection mounting panel 15 to realize that the installation of preceding detection spare 13 and back detection spare 14 is fixed.
The side detecting piece 16 corresponding to the front detecting piece 13 is fixedly connected to the inside of the fixing frame 2, so that the workpiece 12 is comprehensively detected by the front detecting piece 13 and the side detecting piece 16 before welding, and the welded workpiece 12 welding spot can be detected in quality by the rear detecting piece 14 after welding.
It should be noted that, this soldering tin machine with automatic detection function, through the welding detection mechanism that sets up, can make movable block 6 drive work piece 12 activity along with the operation of conveying structure 5, can realize welding process when it removes to the welder body 4 below, in the in-process that work piece 12 moved to welder body 4, the preceding detection piece 13 of setting can detect the soldering tin processing point position on work piece 12, and cooperate the rotation of carrying piece 8, the detection of work piece 12 week side can be realized to the side detection piece 16 of setting, so that carry out comprehensive detection to work piece 12 before the welding, in addition, the back detection piece 14 of setting can detect the work piece 12 solder joint after the welding is accomplished, effectively reduce the production of welding defective products, ensure product production quality, effectively improve the device practicality.
In the second embodiment, the rotating assembly comprises a rotating motor 10 fixedly connected to the top of the moving block 6, the output end of the rotating motor 10 is fixedly connected with a driving gear 11, the outer side of the carrying block 8 is fixedly connected with a transmission gear 9 meshed with the driving gear 11, and the carrying block 8 can rotate along with the running of the rotating motor 10 by conveniently utilizing the transmission action of the driving gear 11 and the transmission gear 9.
It should be noted that, this soldering tin machine with automatic detection function, through the rotating component that sets up, can be when carrying thing piece 8 and the corresponding rotating electrical machines 10 of side detection piece 16 position to utilize the transmission effect of driving gear 11 and drive gear 9, make carrying thing piece 8 take place to rotate along with the operation of rotating electrical machines 10, thereby make things convenient for side detection piece 16 to detect work piece 12 week side.
The working principle of the embodiment is as follows:
when the soldering machine with the automatic detection function is used, a workpiece 12 can be mounted on a positioning groove of a carrying block 8, a moving block 6 is arranged on a conveying structure 5, so that the moving block 6 can conveniently drive the workpiece 12 to move along with the operation of the conveying structure 5, when the moving block 6 moves below a front detection piece 13, a rotating motor 10 can be operated, the carrying block 8 rotates along with the operation of the rotating motor 10 by utilizing the gear transmission effect, so that the front detection piece 13 can conveniently detect all welding spots at the top of the workpiece 12, meanwhile, a side detection piece 16 can detect the peripheral side of the workpiece 12, and further, whether defective products exist or not can be judged, so that the defective products are prevented from being welded by a welder body 4, waste soldering tin is caused, when the moving block 6 moves below the welder body 4, the welder body 4 can realize the welding treatment of the qualified workpieces 12, and when the moving block 6 moves below a rear detection piece 14 after the welding is finished, the arranged rear detection piece 14 can detect the welding spots on the workpieces 12, so that workers can conveniently reject the welding spots after the welding is finished, the workpieces 12, and the welding efficiency is improved, and the qualified product rate is improved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.