CN222643400U - A keyway slotting device for gear machining - Google Patents
A keyway slotting device for gear machining Download PDFInfo
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- CN222643400U CN222643400U CN202420982751.7U CN202420982751U CN222643400U CN 222643400 U CN222643400 U CN 222643400U CN 202420982751 U CN202420982751 U CN 202420982751U CN 222643400 U CN222643400 U CN 222643400U
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- slotting
- gear
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
本实用新型公开了一种齿轮加工用键槽开槽装置，涉及还是齿轮键槽加工技术领域，包括底座，所述底座的内侧设置有过滤机构，所述底座的顶侧固定安装有支撑架，所述支撑架的顶侧设置有气缸，所述气缸的底端设置有开槽组件；通过将需要加工的齿轮放置在防滑垫的顶侧，随后通过启动驱动电机带动三个锥形齿轮相互转动，从而分别带动对应的螺纹杆转动，进而通过螺纹套带动滑块和限位块相对移动并对齿轮的左右两侧进行卡合限位，从而进行固定以及调节，方便后期进行开槽，并且在多组限位槽和防滑垫的作用下，有利于限位槽对齿轮外侧的齿进行限位，同时通过防滑垫提高齿轮底侧的摩擦，进而提高固定效果，避免发生侧移影响开槽精度。
The utility model discloses a keyway slotting device for gear processing, which relates to the technical field of gear keyway processing, and comprises a base, wherein a filtering mechanism is arranged on the inner side of the base, a supporting frame is fixedly installed on the top side of the base, a cylinder is arranged on the top side of the supporting frame, and a slotting component is arranged on the bottom end of the cylinder; the gear to be processed is placed on the top side of the anti-skid pad, and then a driving motor is started to drive three bevel gears to rotate relative to each other, thereby driving the corresponding threaded rods to rotate respectively, and then the slider and the limit block are driven to move relative to each other through the threaded sleeve, and the left and right sides of the gear are engaged and limited, so as to fix and adjust, and facilitate slotting in the later stage; and under the action of multiple groups of limit grooves and anti-skid pads, it is beneficial for the limit grooves to limit the teeth on the outer side of the gear, and at the same time, the friction on the bottom side of the gear is increased through the anti-skid pad, thereby improving the fixing effect and avoiding lateral displacement that affects the slotting accuracy.
Description
Technical Field
The utility model relates to the technical field of gear keyway processing, in particular to a keyway slotting device for gear processing.
Background
The gear is a mechanical element on the rim, which is used for continuously meshing the gear to transmit motion and power, so that the gear and the shaft body are conveniently and fixedly installed, a key slot is formed in the gear and the shaft body, and a connecting key is inserted into the key slot, so that the gear can be fixedly installed on the shaft body.
In the gear keyway processing, need spray the coolant liquid to the processing position generally to avoid the overheated damage of cutting knife, but because can produce the piece in the course of working, thereby lead to the piece clearance troublesome easily, and doping has piece thing method to recycle again in the coolant liquid, need later stage to filter, lead to causing pollution and waste easily, and in the in-process of gear processing, adopt the mode of block to fix the gear generally, lead to the course of working to become flexible and influence the machining precision easily.
Disclosure of utility model
The utility model aims to provide a key slot slotting device for gear machining, which can solve the problems in the prior art.
In order to achieve the above purpose, the key slot slotting device for gear machining comprises a base, wherein a filtering mechanism is arranged on the inner side of the base, a supporting frame is fixedly arranged on the top side of the base, an air cylinder is arranged on the top side of the supporting frame, a slotting component is arranged at the bottom end of the air cylinder, a base is fixedly and fixedly arranged on the top side of the base, a limiting block is movably arranged on the top side of the base, a driving component is arranged on the inner side of the base, a collecting box is fixedly arranged at the lower end of the bottom side of the base, and a cooling component is arranged on the top side of the inner side of the supporting frame.
Preferably, the filter mechanism comprises a filter box, a base plate, a mounting sleeve and a filter screen, wherein the base plate is fixedly mounted on the bottom side of the inner side of the filter box, the mounting sleeve is mounted on the top side of the base plate through bolts, the filter screen is arranged on the inner side of the mounting sleeve, and the filter box is movably mounted on the inner side of the base.
Preferably, the slotting component comprises a mounting frame, a slotting motor, a mounting disc and a cutter, wherein the slotting motor is arranged on the inner side of the mounting frame, the mounting disc is fixedly arranged at the driving end of the slotting motor, and the cutter is arranged at the bottom side of the mounting disc through a bolt.
Preferably, the spout has been seted up to the top side of base, the inboard of spout is provided with the slider, the top side fixed mounting of slider has the stopper, the stopper is the arc structure, the limit groove has been seted up to the inboard of stopper, the top side of base is provided with slipmat and chip removal hole.
Preferably, the drive assembly is including threaded rod, thread bush, conical gear and driving motor, the threaded rod always is provided with two, threaded rod's outside has the thread bush through threaded connection, the opposite end fixed mounting of threaded rod has conical gear, driving motor's driving end fixed mounting has conical gear, connect through the meshing between the conical gear, the top side fixed mounting of thread bush has the slider.
Preferably, the cooling assembly comprises a telescopic hose, a spray head and a pump, the spray head is fixedly arranged at the lower end of the telescopic hose, the pump is arranged at the rear side of the base, the water inlet end of the pump is connected with a centralized box through a pipeline, the water outlet end of the pump is respectively connected with two telescopic hoses through a pipeline, and the telescopic hoses are fixedly arranged at the top side of the inner side of the support frame.
Compared with the prior art, the utility model has the beneficial effects that:
According to the utility model, the gear to be processed is placed on the top side of the anti-slip pad, and then the driving motor is started to drive the three conical gears to rotate, so that the corresponding threaded rods are respectively driven to rotate, the sliding block and the limiting block are driven to move relatively through the threaded sleeve, the left side and the right side of the gear are clamped and limited, so that fixing and adjustment are performed, later slotting is facilitated, and under the action of a plurality of groups of limiting grooves and the anti-slip pad, the limiting grooves are beneficial to limiting teeth on the outer side of the gear, meanwhile, friction on the bottom side of the gear is improved through the anti-slip pad, the fixing effect is improved, and side shifting is avoided to influence slotting precision.
According to the utility model, the air cylinder is started to drive the cutter to move downwards and contact with the gear, the slotting motor is started to drive the cutter to rotate, slotting is further carried out, the telescopic hose is pulled to adjust the position of the spray head during slotting, so that cooling liquid is sprayed to the contact point of the cutter and the gear through the pump in the slotting process, the reduction of the service life of the device caused by friction is avoided, chips generated during slotting and used cooling liquid enter the inner side of the filter box through the chip removal holes and are filtered under the action of the filter screen, the filtrate flows to the inner side of the centralized box for recycling, the post-treatment procedure is saved, the resource waste is avoided, and meanwhile, the filter box is pulled out from the front side of the base to conveniently treat the chips, so that the filter box is convenient and quick to use.
Drawings
FIG. 1 is a schematic perspective view of the whole structure of the present utility model;
FIG. 2 is a schematic diagram of a front cross-sectional structure of the present utility model;
FIG. 3 is a schematic perspective view of a slotting assembly according to the present utility model;
FIG. 4 is a schematic top view of the base of the present utility model;
FIG. 5 is a schematic top view of a base of the present utility model;
FIG. 6 is a schematic rear view of the base of the present utility model;
Fig. 7 is an enlarged schematic view of the structure of fig. 2 at a.
1, A base, 2, a filtering mechanism, 3, a supporting frame, 4, a cylinder, 5, a slotting component, 6, a base, 7, a limiting block, 8, a driving component, 9, a concentration box, 10, a cooling component, 201, a filter box, 202, a backing plate, 203, a mounting sleeve, 204, a filter screen, 501, a mounting frame, 502, a slotting motor, 503, a mounting plate, 504, a cutter, 601, a chute, 602, a sliding block, 603, an anti-slip pad, 604, a chip removing hole, 701, a limiting groove, 801, a threaded rod, 802, a threaded sleeve, 803, a conical gear, 804, a driving motor, 1001, a telescopic hose, 1002, a nozzle, 1003 and a pump.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Referring to fig. 1, in the illustration, a key slot slotting device for gear machining comprises a base 1, wherein a filtering mechanism 2 is arranged on the inner side of the base 1, a supporting frame 3 is fixedly arranged on the top side of the base 1, an air cylinder 4 is arranged on the top side of the supporting frame 3, a slotting component 5 is arranged at the bottom end of the air cylinder 4, the top side of the base 1 is fixedly arranged to rotate by a base 6, a limiting block 7 is movably arranged on the top side of the base 6, a driving component 8 is arranged on the inner side of the base 6, a collecting box 9 is fixedly arranged on the lower end of the bottom side of the base 1, and a cooling component 10 is arranged on the top side of the inner side of the supporting frame 3.
Referring to fig. 2 and 7, in the drawings, a filtering mechanism 2 includes a filtering box 201, a base plate 202, a mounting sleeve 203 and a filter screen 204, the base plate 202 is fixedly mounted on the bottom side of the inner side of the filtering box 201, the mounting sleeve 203 is mounted on the top side of the base plate 202 through bolts, the filter screen 204 is disposed on the inner side of the mounting sleeve 203, and the filtering box 201 is movably mounted on the inner side of the base 1.
In the embodiment, scraps generated by slotting and used cooling liquid enter the inner side of the filter box 201 through the chip removal holes 604 and are filtered under the action of the filter screen 204, and the filtrate flows to the inner side of the centralized box 9 for recycling, so that the post-treatment process is saved, the resource waste is avoided, and meanwhile, the filter box 201 is pulled out from the front side of the base 1 to conveniently treat scraps, and the use is convenient and quick.
Working principle: during the use, place the gear that needs processing in the topside of slipmat 603, afterwards, drive three conical gear 803 through starting driving motor 804 and rotate each other, thereby drive corresponding threaded rod 801 respectively and rotate, and then drive slider 602 and stopper 7 relative movement and carry out the block spacing to the left and right sides of gear through thread bush 802, thereby fix and adjust, make things convenient for the later stage to open slots, and under the effect of multiunit spacing groove 701 and slipmat 603, be favorable to spacing groove 701 to the tooth in the gear outside, improve the friction of gear bottom side through slipmat 603 simultaneously, and then improve fixed effect, avoid taking place to move and influence the fluting precision, then start cylinder 4 and drive the sword 504 and move down and contact with the gear, then start slotting motor 502 and drive the sword 504 and rotate, and then carry out fluting processing, pulling flexible hose 1001 adjusts shower nozzle 1002 position, thereby be favorable to spouting coolant to the contact point of sword 504 and gear through pump 1003 in the fluting in-process, avoid friction to produce and lead to the device life to reduce, the piece that produces later and used coolant liquid gets into the inboard of chip removal case 201 through filter media 604, and the effect of filter media that carries out the chip removal case 204, and then the filter media is wasted in the filter case is then, the convenient for the side is carried out in the filter case is carried out to the filter case, the filter media is set is carried out to the convenient side is carried out from the side of filter case 1 under the effect of filter media side, and is convenient for the side is set up, the side is saved to be used to the side 1 is convenient to be set in the side to be used.
Example 2
Referring to fig. 3, this embodiment further illustrates embodiment 1, in which the slotting component 5 includes a mounting frame 501, a slotting motor 502, a mounting plate 503 and a cutter 504, the slotting motor 502 is disposed on the inner side of the mounting frame 501, the mounting plate 503 is fixedly mounted on the driving end of the slotting motor 502, and the cutter 504 is mounted on the bottom side of the mounting plate 503 through bolts.
In the embodiment, the air cylinder 4 is started to drive the cutter 504 to move downwards and contact with the gear, then the slotting motor 502 is started to drive the cutter 504 to rotate, slotting is further carried out, the cutter 504 is conveniently dismounted and replaced through the mounting plate 503, and the operation is simple and quick.
Referring to fig. 2 and 4, in the illustration, a sliding groove 601 is formed on the top side of a base 6, a sliding block 602 is disposed on the inner side of the sliding groove 601, a limiting block 7 is fixedly mounted on the top side of the sliding block 602, the limiting block 7 has an arc structure, a limiting groove 701 is formed on the inner side of the limiting block 7, and an anti-slip pad 603 and a chip removal hole 604 are disposed on the top side of the base 6.
In the embodiment, the limiting grooves 701 and the anti-skid pads 603 are beneficial to limiting the teeth on the outer side of the gear by the limiting grooves 701, and meanwhile, the friction on the bottom side of the gear is improved by the anti-skid pads 603, so that the fixing effect is improved, and the side shifting is avoided, so that the slotting precision is prevented from being influenced.
Referring to fig. 5, in the illustration, a driving assembly 8 includes a threaded rod 801, a threaded sleeve 802, a tapered gear 803 and a driving motor 804, wherein the threaded rod 801 is provided with two threaded sleeves 802, the tapered gear 803 is fixedly mounted at opposite ends of the threaded rod 801, the tapered gear 803 is fixedly mounted at a driving end of the driving motor 804, the tapered gears 803 are connected through engagement, and a sliding block 602 is fixedly mounted at a top side of the threaded sleeve 802.
In the embodiment, the driving motor 804 is started to drive the three conical gears 803 to rotate, so that the corresponding threaded rods 801 are respectively driven to rotate, and the threaded sleeve 802 drives the sliding block 602 and the limiting block 7 to move relatively and clamp and limit the left side and the right side of the gears, so that the gears are fixed and adjusted, and the later slotting is facilitated.
Referring to fig. 2 and 6, the illustrated cooling assembly 10 includes a flexible hose 1001, a spray head 1002 and a pump 1003, the spray head 1002 is fixedly mounted at the lower end of the flexible hose 1001, the pump 1003 is disposed at the rear side of the base 1, the water inlet end of the pump 1003 is connected with the collecting box 9 through a pipeline, the water outlet end of the pump 1003 is respectively connected with two flexible hoses 1001 through pipelines, and the flexible hose 1001 is fixedly mounted at the top side of the inner side of the support frame 3.
In the embodiment, the position of the spray head 1002 is adjusted by pulling the telescopic hose 1001 during grooving, so that the cooling liquid is sprayed to the contact point of the cutter 504 and the gear through the pump 1003 in the grooving process, and the reduction of the service life of the device caused by friction is avoided.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process-method-article or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process-method-article or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes-modifications-substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The key slot slotting device for gear machining comprises a base (1) and is characterized in that a filtering mechanism (2) is arranged on the inner side of the base (1), a supporting frame (3) is fixedly arranged on the top side of the base (1), an air cylinder (4) is arranged on the top side of the supporting frame (3), a slotting component (5) is arranged at the bottom end of the air cylinder (4), the top side of the base (1) is fixedly arranged and rotated by a base (6), a limiting block (7) is movably arranged on the top side of the base (6), a driving component (8) is arranged on the inner side of the base (6), a centering box (9) is fixedly arranged at the lower end of the bottom side of the base (1), and a cooling component (10) is arranged on the top side of the inner side of the supporting frame (3).
2. The key slot slotting device for gear machining according to claim 1, wherein the filtering mechanism (2) comprises a filter box (201), a base plate (202), a mounting sleeve (203) and a filter screen (204), the base plate (202) is fixedly mounted on the bottom side of the inner side of the filter box (201), the mounting sleeve (203) is mounted on the top side of the base plate (202) through bolts, the filter screen (204) is arranged on the inner side of the mounting sleeve (203), and the filter box (201) is movably mounted on the inner side of the base plate (1).
3. The key slot slotting device for gear machining according to claim 1, wherein the slotting component (5) comprises a mounting frame (501), a slotting motor (502), a mounting plate (503) and a cutter (504), the slotting motor (502) is arranged on the inner side of the mounting frame (501), the mounting plate (503) is fixedly arranged at the driving end of the slotting motor (502), and the cutter (504) is arranged on the bottom side of the mounting plate (503) through bolts.
4. The key slot slotting device for gear machining according to claim 1, wherein a chute (601) is formed in the top side of the base (6), a sliding block (602) is arranged on the inner side of the chute (601), a limiting block (7) is fixedly arranged on the top side of the sliding block (602), the limiting block (7) is of an arc-shaped structure, a limiting groove (701) is formed in the inner side of the limiting block (7), and an anti-slip pad (603) and a chip removal hole (604) are formed in the top side of the base (6).
5. The key slot slotting device for gear machining according to claim 4, wherein the driving assembly (8) comprises a threaded rod (801), a threaded sleeve (802), conical gears (803) and a driving motor (804), the threaded rod (801) is always provided with two threaded sleeves (802) which are connected with each other through threads, the conical gears (803) are fixedly arranged at the opposite ends of the threaded rod (801), the conical gears (803) are fixedly arranged at the driving ends of the driving motor (804), the conical gears (803) are connected with each other through meshing, and a sliding block (602) is fixedly arranged at the top side of the threaded sleeve (802).
6. The key slot slotting device for gear machining according to claim 1, wherein the cooling assembly (10) comprises a telescopic hose (1001), a spray head (1002) and a pump (1003), the spray head (1002) is fixedly arranged at the lower end of the telescopic hose (1001), the pump (1003) is arranged at the rear side of the base (1), a collecting box (9) is connected to the water inlet end of the pump (1003) through a pipeline, two telescopic hoses (1001) are respectively connected to the water outlet end of the pump (1003) through pipelines, and the telescopic hose (1001) is fixedly arranged at the top side of the inner side of the supporting frame (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420982751.7U CN222643400U (en) | 2024-05-08 | 2024-05-08 | A keyway slotting device for gear machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420982751.7U CN222643400U (en) | 2024-05-08 | 2024-05-08 | A keyway slotting device for gear machining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222643400U true CN222643400U (en) | 2025-03-21 |
Family
ID=95017292
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420982751.7U Active CN222643400U (en) | 2024-05-08 | 2024-05-08 | A keyway slotting device for gear machining |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222643400U (en) |
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2024
- 2024-05-08 CN CN202420982751.7U patent/CN222643400U/en active Active
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