Remove explosion-proof type high-efficient dust remover of polishing
Technical Field
The utility model relates to the technical field of dust collectors, in particular to a movable explosion-proof type polishing high-efficiency dust collector.
Background
Dust generation is a common but serious problem in industrial processes, particularly in the processing links of grinding, lapping, etc. Conventional dust removal equipment often has the following disadvantages:
The traditional dust removing equipment adopts dry filtration or electric dust removal and other modes, has limited filtration effect on fine dust, is difficult to completely catch and adsorb dust particles, and cannot effectively improve air quality.
The maintenance is difficult, the maintenance work of the traditional dust removal equipment is complicated, the filter screen is required to be cleaned or the filter element is required to be replaced periodically, and the operations often need to be stopped for maintenance, so that the production efficiency is affected. Meanwhile, secondary dust emission may be generated in the cleaning process, and health risks are caused to operators.
The potential safety hazard is that dust is accumulated in the equipment, and the traditional dust removing equipment has explosion-proof potential hazards due to the specificity of the working environment, so that serious safety problems can be caused once accidents occur.
Disclosure of utility model
(One) solving the technical problems
Aiming at the defects of the prior art, the utility model provides a movable explosion-proof type polishing high-efficiency dust remover which is used for solving the problems.
(II) technical scheme
In order to achieve the aim, the utility model provides the technical scheme that the movable explosion-proof type polishing high-efficiency dust remover comprises a bottom tank body, a top tank body and a liquid storage tank, wherein the top tank body is arranged at the top of the bottom tank body and is internally communicated with the bottom tank body, a plurality of air inlets are uniformly formed in the periphery of the bottom tank body, a wet type filter cartridge is arranged in the center of the inner part of the top tank body, an exhaust pipeline communicated with the inner top end of the wet type filter cartridge is arranged in the center of the top part of the top tank body, the liquid storage tank is arranged at the outer side of the top tank body, a spraying mechanism is jointly arranged in the liquid storage tank and the inner part of the top tank body, and a filter cartridge cleaning mechanism is arranged in the bottom tank body and the inner part of the top tank body;
The spraying mechanism comprises an annular liquid guide cover arranged on the inner wall of the top tank body, wherein the annular liquid guide cover is hollow and a plurality of spraying holes are uniformly distributed on the inner wall;
The filter cartridge cleaning mechanism comprises scraping assemblies distributed on the outer side of the wet filter cartridge, each scraping assembly comprises a driving shaft installed at the inner center of the bottom tank body, a rotating disc abutted to the top end of the driving shaft, and side scraping plates evenly distributed on four poles of the top surface of the rotating disc.
As the preferable technical scheme of the utility model, the spraying mechanism further comprises a submerged pump arranged in the liquid storage tank, a liquid guide pipe is connected to the output end of the submerged pump in a butt joint mode, the other end of the liquid guide pipe is communicated to the inside of the annular liquid guide cover, and the annular liquid guide cover is arranged around the outer side of the wet-type filter cylinder.
As a preferred embodiment of the present utility model, a blower fan is installed inside the exhaust duct.
As the preferable technical scheme of the utility model, the filter cartridge cleaning mechanism further comprises a rotation driving mechanism which is arranged at the bottom of the bottom tank body and drives the driving shaft to rotate.
As a preferred technical scheme of the utility model, the rotation driving mechanism specifically comprises the following structure:
The driving motor is arranged at the bottom of the bottom tank body;
a driving gear which is in butt joint with the output end of the driving motor;
And the transmission gear is meshed with one side of the driving gear and is in butt joint with the bottom end of the driving shaft.
As a preferable technical scheme of the utility model, the bottom of the bottom tank body is provided with the movable support legs.
As the preferable technical scheme of the utility model, the drain valve is arranged at the bottom of the bottom tank body.
As a preferable technical scheme of the utility model, a ceiling is arranged at the top of the top tank body.
Compared with the prior art, the utility model provides the movable explosion-proof type efficient polishing dust remover, which has the following beneficial effects:
The dust is removed efficiently by spraying dust fall and wet filtration technology and adopting the operation of surrounding spraying dust removal, so that the dust removal filtration area is increased, and dust particles in the air are effectively captured and adsorbed, thereby ensuring the efficient dust removal effect. Spray the dust fall makes the dust granule moist and increase, is favorable to follow-up filtration, and wet cartridge filter then further fixes the dust on the surface.
The cleaning and maintenance are convenient, the design of the filter cartridge cleaning mechanism enables the cleaning of the filter to be more convenient, and the rotation of the scraping assembly can timely remove dust on the surface of the filter cartridge, so that the high-efficiency filtering capability of the filter is maintained. Such an automated cleaning mechanism saves maintenance personnel time and effort.
The safety and reliability are realized by adopting an explosion-proof design, the safety standard of industrial production is met, and the safety of the working environment is ensured. Simultaneously, the movable support leg of the bottom tank body and the ceiling of the top tank body provide stability and protection of equipment, and stability and reliability of the equipment are improved.
Energy saving and environment protection, adopting wet filtration technology, not only can efficiently filter dust, but also can save energy consumption. In addition, because the dust is moistened and fixed on the surface of the filter, the dust is not easy to raise again, and the environmental pollution is reduced.
The device has reasonable structure, is simple and convenient to operate, is clean and convenient to maintain, and can effectively improve the production efficiency. The working principle is clear and clear, and operators can easily grasp the working principle, so that the operation difficulty and the training cost are reduced.
In conclusion, the movable explosion-proof type polishing high-efficiency dust remover has the advantages of high efficiency dust removal, convenience in cleaning and maintenance, safety, reliability, energy conservation, environmental protection and the like, can improve the production efficiency, meets the requirements of modern industrial production on environmental protection, high efficiency and safety, and has wide application prospect and market potential.
Drawings
FIG. 1 is a schematic view of the center half-cut structure of the present utility model;
FIG. 2 is a schematic diagram of a semi-cut structure of the spray mechanism of the present utility model;
FIG. 3 is a schematic view of a cartridge filter cleaning mechanism of the present utility model in semi-section;
FIG. 4 is a schematic view of a semi-cut-away structure of a doctoring assembly of the present utility model;
fig. 5 is a schematic structural view of the rotary driving mechanism of the present utility model.
1, A bottom tank body; 2, a top tank body, 3, a liquid storage tank, 4, a spraying mechanism, 5, a wet filter cartridge, 6, an exhaust pipeline, 7, a ceiling, 8, a filter cartridge cleaning mechanism and 9, a movable support leg;
11. The device comprises an air inlet, a liquid discharge valve and a liquid discharge valve;
41. an annular liquid guide cover, 42, spray holes, 43, a submersible pump, 44 and a liquid guide pipe;
61. A blower fan;
81. 82, a rotary drive mechanism;
811. A drive shaft 812, a rotary disk 813, a side scraper;
821. driving motor 822, driving gear 823 and transmission gear.
Detailed Description
The present utility model will now be described in further detail with reference to the drawings and examples, wherein it is apparent that the examples described are only some, but not all, of the examples of the utility model. Embodiments of the utility model and features of the embodiments may be combined with each other without conflict. All other embodiments, based on the embodiments of the utility model, which would be apparent to one of ordinary skill in the art without inventive effort are within the scope of the utility model.
It should be noted that, in the embodiment of the present utility model, directional indications (such as up, down, left, right, front, and rear are referred to as "above"), the directional indications are merely used to explain the relative positional relationship, movement conditions, and the like between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, "a plurality of" means two or more. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed by the utility model.
Referring to fig. 1-5, a mobile explosion-proof type polishing high-efficiency dust remover comprises a bottom tank body 1, a top tank body 2 and a liquid storage tank 3. The bottom tank 1 and the top tank 2 are connected by bolts or other fixing devices, so that the two are sealed and communicated with each other. A plurality of air inlets 11 are uniformly arranged around the bottom tank 1 for sucking air containing dust.
The top tank 2 is internally provided centrally with a wet filter cartridge 5 for capturing and adsorbing dust particles in the air. An exhaust duct 6 is installed at the top center of the top tank 2, and communicates with the inner top end of the wet type filter cartridge 5 for exhausting the filtered air.
The liquid storage tank 3 is arranged on the outer side of the top tank body 2 and is used for storing liquid for spraying. The spray mechanism 4 is jointly installed in the liquid storage tank 3 and the top tank body 2, and comprises an annular liquid guide cover 41 installed on the inner wall of the top tank body 2, and a plurality of spray holes 42 are uniformly distributed in the hollow inner wall of the annular liquid guide cover 41. The spraying mechanism 4 further comprises a submersible pump 43 arranged in the liquid storage tank 3, a liquid guide pipe 44 is connected to the output end of the submersible pump 43 in a butt joint mode, the other end of the liquid guide pipe 44 is communicated to the inside of the annular liquid guide cover 41, the annular liquid guide cover 41 surrounds the outer side of the wet type filter cartridge 5 and is used for spraying liquid to the wet type filter cartridge 5, dust is captured in a helping mode, and spraying dust fall operation to the dust is promoted to the greatest extent.
The bottom tank 1 and the top tank 2 internally house a cartridge filter cleaning mechanism 8 comprising a scraping assembly 81 distributed outside the wet cartridge filter 5. The scraping assembly 81 includes a driving shaft 811 installed at the inner center of the bottom tank 1, a rotating disc 812 abutting against the top end of the driving shaft 811, and side scraping plates 813 uniformly distributed at four poles of the top surface of the rotating disc 812, for scraping dust on the wet type filter cartridge 5.
The filter cartridge cleaning mechanism 8 further includes a rotation driving mechanism 82 mounted to the bottom of the bottom tank 1 to rotate the driving shaft 811. The rotary driving mechanism 82 includes a driving motor 821 installed at the bottom of the bottom tank 1, a driving gear 822 abutting on the output end of the driving motor 821, a transmission gear 823 meshed on one side of the driving gear 822, and the transmission gear 823 abutting on the bottom end of the driving shaft 811 for driving the scraping assembly 81 to rotate.
The bottom of the bottom tank body 1 is provided with a movable support 9 which is used for facilitating the movement and the fixation of equipment. The bottom of the bottom tank 1 is also provided with a drain valve 12 for draining the collected liquid and dust mixture. A ceiling 7 is installed on top of the top tank 2 for protecting the apparatus from the external environment.
The exhaust duct 6 is internally installed with a blower fan 61 for forming negative pressure inside the wet type filter cartridge 5, thereby achieving the suction of air entering the inside of the bottom tank 1 and the top tank 2 into the inside of the wet type filter cartridge 5.
Principle of operation
Air containing dust is sucked into the system through a plurality of air inlets 11 around the bottom tank 1.
The liquid in the liquid storage tank 3 is conveyed to the annular liquid guide cover 41 by the submersible pump 43 through the liquid guide pipe 44, and the liquid is atomized and uniformly sprayed in the space formed between the annular liquid guide cover 41 and the wet type filter cartridge 5 through the spray holes 42. The sprayed liquid contacts with dust particles in the air, so that the dust particles are wet and enlarged, and the subsequent capturing is facilitated.
Filtration-moist dust particles enter the interior of the wet filter cartridge 5 with air, and are captured and adsorbed on the surface of the filter cartridge due to the structure of the wet filter cartridge and the presence of liquid.
Cleaning the scraping assembly 81 of the filter cartridge cleaning mechanism 8 is driven by the rotary driving mechanism 82 to rotate, and the side scraping plate 813 scrapes dust on the wet filter cartridge 5, so that the cleaning and efficient filtering capability of the filter cartridge are maintained.
The air filtered by the wet filter cartridge 5 is discharged to the outside of the system by forming negative pressure by the blower fan 61 inside the exhaust duct 6.
The liquid discharging valve 12 arranged at the bottom of the bottom tank body 1 is opened periodically to discharge the collected mixture of liquid and dust, so that the system is kept clean and normally operated.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.