CN222630686U

CN222630686U - An energy-saving passive pay-off device suitable for forming machines

Info

Publication number: CN222630686U
Application number: CN202421357120.2U
Authority: CN
Inventors: 王正堂; 王毅; 代吉伟; 谢福胜; 丁志浩; 曲文琳
Original assignee: Longkou Longpeng Precision Copper Pipe Co ltd
Current assignee: Longkou Longpeng Precision Copper Pipe Co ltd
Priority date: 2024-06-14
Filing date: 2024-06-14
Publication date: 2025-03-18
Anticipated expiration: 2034-06-14

Abstract

An energy-saving passive wire-paying device suitable for a forming machine comprises a guide structure connected to a copper tube, a lifting structure 1 connected to the guide structure, a fixed frame connected to the guide structure and the lifting structure 1, and a lifting structure 2 connected to the fixed frame, wherein the lifting structure 1 comprises a cylinder 1 fixedly connected to the ground, a guide post located outside the cylinder 1, and a frame 1 fixedly connected to the upper end of the guide post. The purpose of the utility model is to overcome the problem of electric energy waste during wire-paying, respond to the requirements of energy saving and consumption reduction, and provide an energy-saving passive wire-paying device suitable for a forming machine, change the active wire-paying driven by the motor of the forming machine into a passive wire-paying, and stop the wire-paying motor. The device is simple to manufacture, cheap, and simple to maintain, which greatly reduces the production cost of the enterprise.

Description

Energy-saving passive paying-off device suitable for forming machine

Technical Field

The utility model relates to the technical field of forming machines, in particular to an energy-saving passive paying-off device suitable for a forming machine.

Background

In the processing treatment to copper pipe, the unwrapping wire has steady pay-off as the head process, and control the effect of blowing speed, and the unwrapping wire frame is as the main structure of unwrapping wire, and its effect is in order to be convenient for control at a uniform velocity unwrapping wire, adjusts unwrapping wire tension, and the unwrapping wire frame can divide into initiative unwrapping wire frame and passive unwrapping wire frame according to the transmission mode, and initiative unwrapping wire frame has advantages such as meticulous to tension adjustment, and bearing capacity is strong, but initiative unwrapping wire frame power consumption is with high costs, can cause the waste of electric energy in the occasion that requires not high to tension control.

In order to reduce energy consumption, save electric energy and reduce production cost, the utility model provides an energy-saving passive paying-off device of a forming machine.

Disclosure of utility model

The utility model aims to solve the problem of electric energy waste in the paying-off process and provides an energy-saving passive paying-off device of a machine suitable for forming. The utility model responds to the requirements of energy conservation and consumption reduction, changes the active paying-off driven by the forming machine motor into passive paying-off, deactivates the paying-off motor, has simple and easy device manufacture, low price and simple maintenance, and greatly reduces the production cost of enterprises.

The utility model aims at achieving the following technical measures that the energy-saving passive paying-off device suitable for the forming machine comprises a guide structure connected with a copper pipe, a lifting structure I connected with the guide structure, a fixing frame connected with the guide structure and the lifting structure I, and a lifting structure II connected with the fixing frame.

The guide structure comprises a nylon guide sleeve fixed at one end of the lifting structure II, a guide pipe fixedly connected with the lifting structure II, a guide wheel II positioned at the lower part of the fixing frame and a guide wheel I fixed at one end of the lifting structure I.

The lifting structure I comprises a cylinder I fixedly connected with the ground, a guide post positioned on the outer side of the cylinder I, and a frame I fixedly connected with the upper end of the guide post, wherein the frame I is provided with a guide wheel I.

The lifting structure II comprises a cylinder II fixed at the upper end of the fixing frame and a frame II fixedly connected with the cylinder II, the telescopic end of the cylinder II faces downwards and is fixed at the top of the fixing frame, and one end of the frame II is provided with the nylon guide sleeve.

The guide pipe is arc-shaped, and openings at two ends of the guide pipe face downwards.

The fixing frame is in sliding connection with the guide post through a guide sleeve II, and a cylindrical counterweight is arranged at the lower part of one side of the fixing frame.

The second frame and the first frame are made of aluminum alloy materials.

Due to the adoption of the technical scheme, compared with the prior art, the utility model has the advantages that:

(1) The active paying-off of the forming motor is changed into passive paying-off, and the paying-off motor is stopped, so that the electricity consumption for mass production can be saved, and the production cost is reduced.

(2) The guide tube is additionally arranged on the guide wheel frame, and can be lifted through the air cylinder, so that the manual tube penetrating is convenient, and the production efficiency is improved.

(3) The guide wheel frame is driven to lift by a screw rod instead of a cylinder, so that the electricity consumption is further saved, and the production cost is reduced.

(4) The bracket of the guide wheel frame uses an aluminum profile frame, so that the guide wheel frame is light in weight and firm and durable in structure.

Drawings

Fig. 1 is a schematic structural view of the present utility model.

Fig. 2 is a schematic view of a three-dimensional partial structure of the present utility model.

Fig. 3 is a partial structural schematic of the present utility model.

Fig. 4 is a partial structural schematic diagram of the present utility model.

The illustration is that 1, a first cylinder, 2, a guide post, 3, a first frame, 4, a first guide wheel, 5, a second guide wheel, 6, a fixing frame, 7, a guide pipe, 8, a second frame, 9, a second cylinder, 10, a nylon guide sleeve, 11 and a second guide sleeve.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, an energy-saving passive paying-off device suitable for a forming machine comprises a guiding structure connected with a copper pipe, a lifting structure I connected with the guiding structure, a fixing frame 6 connected with the guiding structure and the lifting structure I, and a lifting structure II connected with the fixing frame.

The guiding structure comprises a nylon guide sleeve 10 fixed on the lifting structure II, a guide pipe 7 fixedly connected with the lifting structure II, a guide wheel II 5 positioned at the lower part of the fixing frame 6 and a guide wheel I4 fixed on the lifting structure I.

The lifting structure I comprises a cylinder I1 fixedly connected with the ground, a guide post 2 positioned on the outer side of the cylinder I1, and a frame I3 fixedly connected with the upper end of the guide post 2, wherein a guide wheel I4 is arranged on the frame I3.

The lifting structure II comprises a cylinder II 9 fixed at the upper end of the fixing frame 6, a frame II 8 fixedly connected with the cylinder II 9, the telescopic end of the cylinder II 9 faces downwards and is fixed at the top of the fixing frame 6, and a nylon guide sleeve 10 is arranged at one end of the frame II 8.

The conduit 7 is arc-shaped and has both ends open downward.

The fixing frame 6 and the guide post 2 are in sliding connection with the guide post 2 through a guide sleeve II 11, and a cylindrical counterweight is arranged at the lower part of one side of the fixing frame 6.

The second frame 8 and the first frame 3 are made of aluminum alloy materials

The specific working process of the utility model comprises the following steps:

the energy-saving passive paying-off device suitable for the forming machine comprises a guide structure connected with a copper pipe, a lifting structure I connected with the guide structure, a fixing frame 6 connected with the guide structure and the lifting structure I, and a lifting structure II connected with the fixing frame 6.

When the utility model starts working, the first air cylinder 1 is in a retraction state, at the moment, the piston rod of the guide post 2 is correspondingly not extended, the fixed frame 6 is close to the ground, and the pipe is convenient to pass through manually.

When the utility model works, the copper pipe after head making passes through the guide structure by manpower, namely sequentially passes through the nylon guide sleeve 10, the guide pipe 7, the guide wheel II 5 and the guide wheel I4, and then sequentially lifts the air cylinder II 9 and the air cylinder I1 by manual control, and the fixing frame (6) is lifted to the highest position.

At this time, the pay-off stand is completely unfolded, then the fixing frame 6 is rotated to a position vertically corresponding to the center of the nylon guide sleeve 10 and the center of the material frame, and then the copper pipe is penetrated into the forming machine to be drawn.

The copper pipe can be driven in the drawing process of the forming machine, so that the copper pipe continuously enters the forming machine through the guide structure, and feeding can be completed without a motor. After the drawing of the basket is finished, the first cylinder 1 is manually dropped down for facilitating pipe penetration, and the process is repeated.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims

1. The energy-saving passive paying-off device suitable for the forming machine is characterized by comprising a guide structure connected with a copper pipe, a lifting structure I connected with the guide structure, a fixing frame (6) connected with the guide structure and the lifting structure I, and a lifting structure II connected with the fixing frame (6).

2. An energy-saving passive paying-off device suitable for a forming machine according to claim 1, wherein the guiding structure comprises a nylon guide sleeve (10) fixed on the lifting structure II, a guide pipe (7) fixedly connected with the lifting structure II, a guide wheel II (5) positioned at the lower part of the fixing frame (6) and a guide wheel I (4) fixed on the lifting structure I.

3. The energy-saving passive paying-off device for the forming machine according to claim 2, wherein the lifting structure comprises a first cylinder (1) fixedly connected with the ground, a guide post (2) positioned on the outer side of the first cylinder (1), and a first frame (3) fixedly connected with the upper end of the guide post (2), and the first guide wheel (4) is arranged on the first frame (3).

4. The energy-saving passive paying-off device suitable for the forming machine according to claim 2, wherein the lifting structure II comprises a cylinder II (9) fixed at the upper end of the fixing frame (6) and a frame II (8) fixedly connected with the cylinder II (9), the telescopic end of the cylinder II (9) faces downwards and is fixed at the top of the fixing frame (6), and one end of the frame II (8) is provided with the nylon guide sleeve (10).

5. An energy-saving passive pay-off device suitable for a forming machine according to claim 2, characterized in that the conduit (7) is arc-shaped and has two ends open downwards.

6. An energy-saving passive paying-off device suitable for a forming machine according to claim 3, wherein the fixing frame (6) is slidably connected with the guide post (2) through a guide sleeve II (11), and a cylindrical counterweight is arranged at the lower part of one side of the fixing frame (6).

7. The energy-saving passive paying-off device for a forming machine according to claim 4, wherein the second frame (8) and the first frame (3) are made of aluminum alloy.