CN222629714U - Corner wrapping paper machine for four corners of solar photovoltaic panel - Google Patents
Corner wrapping paper machine for four corners of solar photovoltaic panel Download PDFInfo
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- CN222629714U CN222629714U CN202421412501.6U CN202421412501U CN222629714U CN 222629714 U CN222629714 U CN 222629714U CN 202421412501 U CN202421412501 U CN 202421412501U CN 222629714 U CN222629714 U CN 222629714U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to the technical field of photovoltaic production equipment, in particular to a corner wrapping paper machine for a solar photovoltaic panel, which comprises a frame, a feeding and discharging assembly line, a photovoltaic panel fixing device, a rectifying device, an electrical control system and a plurality of moving modules, wherein the feeding and discharging assembly line, the photovoltaic panel fixing device, the rectifying device, the electrical control system and the plurality of moving modules are arranged on the frame, the plurality of moving modules comprise an X-direction moving module, a Y-direction moving module and a Z-direction moving module, the corner wrapping paper machine also comprises two groups of corner wrapping assemblies symmetrically arranged on the left side and the right side of the feeding and discharging assembly line, a workbench of the corner wrapping assemblies, a moving frame and two groups of corner wrapping paper processing mechanisms arranged front and back, the workbench and the moving frame are arranged on the frame through the X-direction moving module, and at least one group of corner wrapping paper processing mechanisms is movably arranged through the Y-direction moving module.
Description
Technical Field
The utility model relates to the technical field of photovoltaic production equipment, in particular to a corner wrapping paper machine for four corners of a solar photovoltaic panel.
Background
Because the solar photovoltaic module is a fragile, easy-to-scratch and high-value product, the protection of the product in the transportation process is also important. The prior industry consensus is that the quality of isolation protection among each assembly plays a great role in the packaging quality of the whole assembly. The specific practice of the isolation protection of each assembly is that corrugated paper with certain thickness is cut and then wrapped on four corners of the photovoltaic assembly, and then the whole support assembly is bound together by the packing belt, so that the corrugated paper is used as the internal protection and fixation of the assembly package, the surface damage to the aluminum alloy frame of the assembly caused by mutual collision and mutual friction between the assemblies can be effectively prevented in the whole transportation process, and the operation is simple and the manufacturing cost is low.
In order to improve the automation level of the solar panel production line in the photovoltaic industry, save labor cost and improve productivity and yield of products, the existing solar module production line can introduce equipment for protecting corners of the photovoltaic module, such as equipment for automatically packaging the protecting corners of the photovoltaic module in China, the bulletin number is CN207060453U, the automation of corner wrapping of the photovoltaic module is realized by arranging a feeding mechanism, an automatic righting device, a stock, a photovoltaic module fixing device, a corner protector initial folding mechanism, corner protector processing tools and an electrical control system on a machine table, the equipment is a photovoltaic module adapting to different specifications, the corner protector workbench is arranged to be adjustable in position on the machine table, the adjustable and non-systematic control is used for leading to the improvement of the automation degree of the equipment, and in addition, each corner protector processing tool is correspondingly responsible for processing the transfer and folding work of protecting corners at two corner protector workbench positions, so that the corner protector folding of the equipment needs to be converted to carry out the arrangement of the equipment to be further optimized.
Disclosure of utility model
Aiming at the defects existing in the prior art, the utility model aims to provide a corner wrapping paper machine for a solar photovoltaic panel, which can optimize the structure of the corner wrapping paper machine and improve the efficiency of corner wrapping paper.
The corner wrapping paper machine comprises a frame, a feeding and discharging assembly line, a photovoltaic panel fixing device, a correcting device, an electrical control system and a plurality of moving modules, wherein the feeding and discharging assembly line, the photovoltaic panel fixing device, the correcting device, the electrical control system and the plurality of moving modules are arranged on the frame, the plurality of moving modules comprise an X-direction moving module, a Y-direction moving module and a Z-direction moving module, the corner wrapping paper machine further comprises two groups of corner wrapping assemblies symmetrically arranged on the left side and the right side of the feeding and discharging assembly line, the corner wrapping assemblies comprise a workbench, a moving frame and two groups of corner wrapping paper processing mechanisms arranged front and back, the workbench and the moving frame are arranged on the frame through the X-direction moving module, and at least one group of corner wrapping paper processing mechanisms are movably arranged between the workbench and the moving frame through the Y-direction moving module.
Preferably, the corner protection paper processing mechanism comprises a pickup device, a sucker, a corner protection paper initial folding mechanism, a corner protection paper folding mechanism and a corner protection paper stock, wherein the sucker, the corner protection paper initial folding mechanism and the corner protection paper folding mechanism are all arranged on the workbench, the corner protection paper folding mechanism is arranged on the upper side of the sucker and the corner protection paper initial folding mechanism, the pickup device is arranged on the movable frame, and the corner protection paper stock is arranged on the frame and on the lower side of the pickup device.
Preferably, the pick-up device is a vacuum adsorption structure, and the execution end of the pick-up device is provided with a plurality of vacuum chucks.
Preferably, the corner protection paper primary folding mechanism comprises a primary folding plate driven by an air cylinder.
Preferably, the corner protection paper folding mechanism comprises a folding plate driven by an air cylinder.
Preferably, the photovoltaic panel fixing device comprises a pressing component and a lifting component, wherein the lifting component is arranged on the lower side of the feeding and discharging assembly line and comprises a rubber head driven by a lifting cylinder to move up and down, the pressing component is provided with two groups, the two groups of pressing components are arranged corresponding to the two work tables, the pressing component is arranged on the work tables and above the feeding and discharging assembly line, and the pressing component comprises a pressing cylinder and a pressing plate.
Preferably, each corner protector paper stack is provided with a Z-direction moving module and a blank detection unit for continuously supplementing the corner protector.
Preferably, the empty material detection unit is a position sensor or a distance sensor or a proximity switch.
Preferably, the corner protection paper processing mechanism further comprises a support, wherein the lower end of the support is fixedly connected with the workbench, and the corner protection paper folding mechanism is arranged at the upper end of the support.
Preferably, the support is of an L-shaped plate structure.
Compared with the prior art, the corner protection paper processing mechanism has the beneficial effects that the corner protection paper processing mechanisms are arranged at the four corners on the upper side of the feeding and discharging assembly line, so that the corner protection operation of the four corners of the photovoltaic panel can be synchronously performed, the corner protection process of the four corners is optimized, and the efficiency of the corner protection operation of the four corners of the photovoltaic panel is effectively improved.
Drawings
FIG. 1 is a schematic diagram of a first embodiment of the present utility model;
Fig. 2 is a schematic diagram of the structure of fig. 1 a according to the present utility model.
In the figure, a frame 1, a material inlet and outlet assembly line 2, a photovoltaic panel fixing device 3, a righting device 4, a corner protection paper processing mechanism 5, a 6X-direction moving module, a 7 workbench, an 8-direction moving frame, a 9Y-direction moving module, a 10Z-direction moving module, a 51 pick-up device, a 52 sucker, a 53 corner protection paper initial folding mechanism, a 54 corner protection paper folding mechanism and a 55 corner protection paper stack are arranged.
Detailed Description
The following detailed description of the utility model, taken in conjunction with the accompanying drawings, will provide those skilled in the art with a more readily understood understanding of how the utility model may be practiced. While the present utility model has been described in connection with the preferred embodiments thereof, these embodiments are set forth only and are not intended to limit the scope of the utility model.
Referring to fig. 1-2, the corner paper wrapping machine for solar photovoltaic panels comprises a frame 1, a feeding and discharging assembly line 2, a photovoltaic panel fixing device 3, a rectifying device 4, a corner paper processing mechanism 5, a workbench 7, a movable frame 8, a plurality of X-direction movable modules 6, a plurality of Y-direction movable modules 9, a plurality of Z-direction movable modules 10 and an electrical control system, wherein the feeding and discharging assembly line 2, the photovoltaic panel fixing device 3, the rectifying device 4, the corner paper processing mechanism 5, the workbench 7, the movable frame 8, and the plurality of Z-direction movable modules 10 are arranged on the frame 1.
The position of the correcting device 4 corresponds to the position of the feeding and discharging assembly line 2, so that the photovoltaic panel is positioned at the correct position when the corner is covered, and when the correcting device is implemented, the correcting device 4 is arranged to push the photovoltaic panel slightly from the X direction and the Y direction by taking the central coordinate of the photovoltaic panel as a reference, so that the position of the photovoltaic panel is corrected.
The utility model discloses a photovoltaic board protection system, including four corners protection angle paper machine, including work platform 7, the work platform 7 is equipped with two, and two work platform 7 are respectively through X to moving module 6 symmetric distribution in the left and right sides of business turn over material assembly line 2, and during operation, electrical control system sends the instruction and can make two work platform 7 approach in opposite directions or keep away from, through this four corners protection angle paper machine of mode can reply the photovoltaic board of different length automatically and carry out the four corners protection operation, need not manual operation, has improved the degree of automation of four corners protection.
The photovoltaic board fixing device 3 is used for locking the photovoltaic board on the inner side of the frame 1, the photovoltaic board fixing device 3 comprises a pressing component and a lifting component, the lifting component is arranged on the lower side of the feeding and discharging assembly line 2 and used for enabling the photovoltaic board which is righted by the righting device 4 to ascend or descend, the lifting component drives the rubber heads which are vertically displaced by the lifting cylinders, the pressing component is provided with two groups, the two groups of pressing components are correspondingly arranged with the two work tables 7, the pressing component is arranged on the work tables 7 and above the feeding and discharging assembly line 2, the pressing component comprises a pressing cylinder and a pressing plate, and after the photovoltaic board reaches a preset position and is jacked by the lifting component, the pressing cylinder acts to press the pressing plate to press the photovoltaic board, so that the purpose of fixing the photovoltaic board is achieved.
The movable frames 8 are provided with two groups, the two groups of movable frames 8 are correspondingly arranged with the two work tables 7, and when in implementation, the movable frames 8 are arranged on the upper sides of the work tables 7 through the X-direction movable modules 6.
The corner protection paper processing mechanisms 5 are provided with four groups, the four groups of corner protection paper processing mechanisms 5 are arranged on the two work tables 7 in pairs, when the corner protection paper processing mechanisms are implemented, the four groups of corner protection paper processing mechanisms 5 are respectively arranged at four corners on the upper side of the feeding and discharging assembly line 2, wherein the two groups of corner protection paper processing mechanisms 5 on the front side are fixedly arranged on the corresponding work tables 7, the two groups of corner protection paper processing mechanisms 5 on the rear side are movably arranged on the corresponding work tables 7, particularly the two groups of corner protection paper processing mechanisms 5 on the rear side are respectively arranged on the corresponding work tables 7 through Y-direction moving modules 9, under the control of an electric control system, the corner protection paper processing machine can carry out corner protection operation on photovoltaic panels with different widths, and in other embodiments, the four groups of corner protection paper processing mechanisms 5 can be movably arranged through the Y-direction moving modules 9.
The corner protection paper processing mechanism 5 comprises a pickup device 51, a sucker 52, a corner protection paper initial folding mechanism 53, a corner protection paper folding mechanism 54 and a corner protection paper stock 55, wherein the sucker 52, the corner protection paper initial folding mechanism 53 and the corner protection paper folding mechanism 54 are arranged on a workbench 7 and are relatively fixed in position, the sucker 52 and the corner protection paper initial folding mechanism 53 are positioned at the lower side of the corner protection paper folding mechanism 54, an L-shaped plate-shaped bracket is required to be introduced in the implementation process, the lower end of the bracket is fixedly connected with the workbench 7, the corner protection paper folding mechanism 54 is arranged at the upper end of the L-shaped bracket, the sucker 52 comprises a vacuum adsorption head and a cylinder for fixing corner protection paper, the corner protection paper initial folding mechanism 53 comprises two initial folding plates driven by the cylinder and used for initially folding the corner protection positioned on the sucker 52, and the corner protection paper folding mechanism 54 comprises two folding plates driven by the cylinder and used for continuously folding the initially folded corner protection paper so that the corner protection is wrapped on the corner of the photovoltaic panel;
The pick-up device 51 is of a vacuum adsorption structure, three vacuum suckers are arranged at the execution end of the pick-up device 51 to ensure adsorption strength and stability, the pick-up device 51 is arranged on the movable frame 8, the corner protector paper stack 55 is arranged on the frame 1 and on the lower side of the pick-up device 51, the pick-up device 51 is used for transferring corner protector from the corner protector paper stacks 55 to the suckers 52, further, each corner protector paper stack 55 is provided with a Z-direction movable module 10 and a blank detection unit, wherein the Z-direction movable module 10 can realize continuous position compensation of the corner protector through feeding movement, and the blank detection unit is used for detecting the use condition of the corner protector stored in the corner protector paper stacks 55. In an alternative scheme, the empty material detection mechanism can be a position sensor, a distance sensor, a proximity switch and the like.
In the present embodiment, the four corner bead paper processing mechanisms 5 respectively and independently process the corner bead operations of the four corners of the photovoltaic panel, the conversion time is not required, the corner bead operations of the four corners of the photovoltaic panel are performed synchronously, and the efficiency of the corner bead operations of the four corners of the photovoltaic panel is improved.
In addition, the motion process of the corner protection paper processing mechanism 5 imitates the manual working process, so that the packaging effect is stable, the packaging speed is high-efficient, and meanwhile, the manual production can be completely replaced.
The four-corner wrapping paper machine is further provided with an electrical control system for controlling the work of the feeding and discharging assembly line 2, the photovoltaic panel fixing device 3, the righting device 4, the corner wrapping paper processing mechanism 5, the workbench 7, the movable frame 8, the plurality of X-direction movable modules 6, the plurality of Y-direction movable modules 9 and the plurality of Z-direction movable modules 10, and realizing automatic wrapping operation.
The four-corner wrapping paper machine of the embodiment further has a component output function, after the corner wrapping of the component is completed, the righting device and the photovoltaic component fixing device are released, the feeding and discharging assembly line moves, and the photovoltaic panel after corner wrapping is transferred to the next working procedure (such as a packaging assembly line) from the frame. Therefore, by means of a feeding and discharging assembly line, the four-corner wrapping paper machine is connected with the procedures before and after corner wrapping, and automatic production of photovoltaic module production, testing and packaging is achieved.
Through this technical scheme, through all setting up an angle bead paper processing mechanism in four angle departments of business turn over assembly line top, the angle bead operation of four angles of messenger's photovoltaic board can go on in step, has optimized four corners angle bead process, makes the efficiency of four angle bead operations of photovoltaic board obtain effectively improving.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The corner wrapping paper machine for the solar photovoltaic panel comprises a frame (1), a feeding and discharging assembly line (2), a photovoltaic panel fixing device (3), a correcting device (4), an electrical control system and a plurality of moving modules, wherein the feeding and discharging assembly line (2), the photovoltaic panel fixing device (3), the correcting device (4), the electrical control system and the plurality of moving modules are arranged on the frame (1), the plurality of moving modules comprise an X-direction moving module, a Y-direction moving module and a Z-direction moving module, and the corner wrapping paper machine is characterized by further comprising two groups of corner wrapping components symmetrically arranged on the left side and the right side of the feeding and discharging assembly line (2), each corner wrapping component comprises a workbench (7), a moving frame (8) and two groups of corner wrapping paper processing mechanisms (5) arranged front and back, each workbench (7) and each moving frame (8) are arranged on the frame (1) through an X-direction moving module, and each group of corner wrapping paper processing mechanisms (5) are at least partially arranged between the workbench (7) and the moving frame (8), and at least one group of corner wrapping paper processing mechanisms (5) are movably arranged through the Y-direction moving modules.
2. The corner paper machine for wrapping four corners of a solar photovoltaic panel according to claim 1, wherein the corner paper treatment mechanism (5) comprises a pickup device (51), a sucker (52), a corner paper initial folding mechanism (53), a corner paper folding mechanism (54) and a corner paper stock (55), the sucker (52), the corner paper initial folding mechanism (53) and the corner paper folding mechanism (54) are all arranged on the workbench (7), the corner paper folding mechanism (54) is arranged on the upper sides of the sucker (52) and the corner paper initial folding mechanism (53), the pickup device (51) is arranged on the movable frame (8), and the corner paper stock (55) is arranged on the frame (1) and on the lower side of the pickup device (51).
3. The corner wrapping paper machine for solar photovoltaic panels according to claim 2, wherein the pick-up device (51) is of a vacuum adsorption structure, and a plurality of vacuum suction cups are arranged at the execution end of the pick-up device.
4. The corner paper machine for wrapping four corners of solar photovoltaic panels according to claim 2, wherein said corner paper primary folding mechanism (53) comprises a primary folding plate driven by a cylinder.
5. The corner paper machine for solar photovoltaic panel four-corner wrapping according to claim 2, characterized in that said corner paper folding mechanism (54) comprises a folding plate driven by a cylinder.
6. The corner paper wrapping machine for the solar photovoltaic panel is characterized in that the photovoltaic panel fixing device (3) comprises a pressing component and a lifting component, wherein the lifting component is arranged on the lower side of the feeding and discharging assembly line (2), the lifting component comprises a rubber head which is driven by a lifting cylinder to move up and down, the pressing component is provided with two groups, the two groups of pressing components are arranged corresponding to the two work tables (7), the pressing component is arranged on the work tables (7) and above the feeding and discharging assembly line (2), and the pressing component comprises a pressing cylinder and a pressing plate.
7. The corner paper machine for solar photovoltaic panel four corners according to claim 2, wherein each corner paper stock (55) is provided with a Z-direction moving module and a blank detecting unit for continuously repairing the corner.
8. The corner paper machine for solar photovoltaic panel four corners of claim 7, wherein the empty material detection unit is a position sensor or a distance sensor or a proximity switch.
9. The corner paper machine for wrapping four corners of a solar photovoltaic panel according to claim 2, wherein the corner paper treatment mechanism (5) further comprises a support, the lower end of the support is fixedly connected with the workbench (7), and the corner paper folding mechanism (54) is arranged at the upper end of the support.
10. The corner wrapping paper machine for solar photovoltaic panels according to claim 9, wherein the support is of an L-shaped plate structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421412501.6U CN222629714U (en) | 2024-06-20 | 2024-06-20 | Corner wrapping paper machine for four corners of solar photovoltaic panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421412501.6U CN222629714U (en) | 2024-06-20 | 2024-06-20 | Corner wrapping paper machine for four corners of solar photovoltaic panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222629714U true CN222629714U (en) | 2025-03-18 |
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ID=94964195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421412501.6U Active CN222629714U (en) | 2024-06-20 | 2024-06-20 | Corner wrapping paper machine for four corners of solar photovoltaic panel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222629714U (en) |
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2024
- 2024-06-20 CN CN202421412501.6U patent/CN222629714U/en active Active
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