CN222627084U - A centralized chip removal and filtering device - Google Patents
A centralized chip removal and filtering device Download PDFInfo
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- CN222627084U CN222627084U CN202421368094.3U CN202421368094U CN222627084U CN 222627084 U CN222627084 U CN 222627084U CN 202421368094 U CN202421368094 U CN 202421368094U CN 222627084 U CN222627084 U CN 222627084U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model relates to the technical field of chip removal devices, in particular to a concentrated chip removal filter device which comprises a main chip removal machine and a plurality of sub chip removal machines, wherein chip removal inlets for cutting fluid of a machine tool and chip removal outlets for discharging the cutting fluid are formed in the sub chip removal machines, a liquid inlet, a chip removal port and a liquid outlet are formed in the main chip removal machine, and the cutting fluid discharged from the chip removal outlets can enter the main chip removal machine through the liquid inlet, and the concentrated chip removal filter device further comprises filter equipment, wherein the inlet of the filter equipment is communicated with the liquid outlet. The centralized chip removal filter device provided by the utility model can realize centralized chip removal filter treatment of a plurality of machine tools, improves the machining efficiency of the machine tools, optimizes the occupied area, has low manufacturing cost and is not limited by factory building conditions.
Description
Technical Field
The utility model relates to the technical field of chip removal devices, in particular to a centralized chip removal filtering device.
Background
The machine tool chip removal filter device is used for collecting various metal and nonmetal scraps generated in the machine tool machining process, transmitting the scraps to equipment for collecting the scraps, and recycling cooling liquid. The existing numerical control machine tool is matched with a chip removal filter device, wherein a chip removal trolley is arranged at a chip removal port of each chip removal machine, so that the manufacturing cost is high, the occupied area is large, meanwhile, each chip removal machine needs to be cleaned manually and regularly, and human resources are wasted.
Along with the acceleration of modern production rhythm and the improvement of machine tool machining efficiency, more and more enterprises adopt a whole set of workshop to concentrate chip removal and filtration systems, the numerical control machine tool machining efficiency is improved, the design idea of a digital factory is realized, concentrated chip removal is generally required to be under a pit for keeping the attractiveness of the workshop, concentrated filtration is generally carried out on overhead pipes, namely upper row, upper supply or lower row and upper supply, but different filtration modes depend on factory building conditions and chip removal properties, the manufacturing cost is too high if chip removal and filtration centralized treatment is realized under the condition that the condition of an old factory is limited, and many enterprises still select a single chip removal and filtration matched with each machine tool under the premise of considering the cost.
Disclosure of utility model
In order to solve the technical problems in the prior art, the utility model provides a centralized chip removal filtering device.
The technical scheme for solving the technical problems is as follows:
The utility model provides a centralized chip removal filter device, which comprises a main chip removal machine and a plurality of sub chip removal machines, wherein chip removal inlets for the cutting fluid of a machine tool to enter and chip removal outlets for the cutting fluid to be discharged are arranged on the sub chip removal machines, a fluid inlet, a chip removal port and a fluid outlet are arranged on the main chip removal machine, and the cutting fluid discharged from the chip removal outlets can enter the main chip removal machine through the fluid inlet;
the filter device is characterized by further comprising a filter device, wherein an inlet of the filter device is communicated with the liquid outlet.
The centralized chip removal filter device provided by the utility model has the following beneficial effects:
The chip removing machine is respectively matched with a single chip removing machine of each machine tool, and is respectively communicated with the main chip removing machine through each chip removing machine, so that the concentrated chip removing and filtering treatment of a plurality of machine tools is realized, the machining efficiency of the machine tools is improved, the occupied area is optimized, the manufacturing cost is low, and the limitation of factory building conditions is avoided.
Based on the technical scheme, the utility model can also make the following technical improvements:
Further, the main chip removing machine is a magnetic scraper recoil roller chip removing machine, a filter roller and a magnetic scraper are arranged in the magnetic scraper recoil roller chip removing machine, and a recoil pump is arranged on the filter roller.
The technical scheme has the advantages that the main chip removing machine is set to be a magnetic scraping plate recoil roller chip removing machine, the magnetic scraping plates are utilized to realize transmission of cutting fluid of all machine tools, the filtering roller is utilized to realize filtering of the cutting fluid, the recoil pump is utilized to self-clean the surface of the filter screen of the filtering roller by utilizing clean fluid filtered by the filtering roller, periodic maintenance is realized, filter screen blockage is avoided, continuous filtering of the filtering roller is realized, filtering precision is guaranteed, additional maintenance is not needed, and no additional consumable is generated.
Further, a first liquid level alarm mechanism is arranged in the main chip removal machine, and/or a second liquid level alarm mechanism is arranged in the filtering equipment.
The main chip removing machine has the advantages that the first liquid level alarm mechanism is arranged in the main chip removing machine, an alarm signal is sent when the liquid level of chip removing liquid in the main chip removing machine reaches a set high liquid point, chip removing liquid is prevented from overflowing to the ground and polluting workshop environment, the second liquid level alarm mechanism is arranged in the filtering equipment, the idle running of the centrifugal pump caused by the fact that the liquid level of the chip removing liquid in the filtering equipment is too low is avoided, the control of the centrifugal pump is realized, the service life of the centrifugal pump is guaranteed, and meanwhile, the overflow of the liquid level of the chip removing liquid in the filtering equipment to the ground is prevented.
Further, the sub chip removal machine is a scraper chip removal machine.
The chip removal device has the beneficial effects that chip removal effect is improved, and efficiency is improved.
Further, an oil-water separator is arranged in the filtering equipment.
The technical scheme has the beneficial effect that the oil impurities in the cutting fluid are discharged.
Further, the number of the liquid inlets is consistent with that of the sub chip removal machines, and the positions of the liquid inlets correspond to the chip removal outlets.
The chip removing machine has the beneficial effects that the chip removing liquid of each sub chip removing machine can enter the main chip removing machine through the liquid inlet.
Further, a chip collecting trolley is arranged below the chip falling port of the main chip removing machine.
The beneficial effects of adopting the further technical scheme are that the collection of the scraps can be realized by only arranging one scraps collecting vehicle, the manufacturing cost is low, and the occupied area is small.
Further, the outlet of the filtering equipment is communicated with the liquid supply port of at least one machine tool through a pipeline, and a centrifugal pump is arranged on the pipeline.
The technical scheme has the beneficial effect that the filtered clean scrap liquid is recycled.
Further, the number of the sub chip discharging machines is consistent with that of the machine tools, and the sub chip discharging machines are arranged on the corresponding machine tool sides.
The technical scheme has the beneficial effect that the chip liquid of each machine tool is conveniently collected.
Further, the number of the sub chip removal machines and the number of the machine tools are 4.
Compared with the prior art, the utility model has the following technical effects:
The centralized chip removal filter device provided by the utility model can realize centralized chip removal filter treatment of a plurality of machine tools, improves the machining efficiency of the machine tools, optimizes the occupied area, has low manufacturing cost and is not limited by factory building conditions.
Drawings
FIG. 1 shows a top view of one embodiment of the concentrated chip removal filter device of the present utility model;
FIG. 2 shows a cross-sectional view along A-A in FIG. 1;
FIG. 3 shows a cross-sectional view along B-B in FIG. 1;
FIG. 4 shows a schematic diagram of the concentrated chip removal filter of the present utility model;
reference numerals:
1. The device comprises a first scraper chip removing machine, a second scraper chip removing machine, a third scraper chip removing machine, a fourth scraper chip removing machine, a magnetic scraper recoil roller chip removing machine, a filtering device, a first liquid supply port, a second liquid supply port, a third liquid supply port, a fourth liquid supply port, a centrifugal pump, a 12 recoil pump, a 13, a first liquid level alarm mechanism, a14, an oil-water separator, a 15, a second liquid level alarm mechanism, a 16, a chip collecting vehicle, a 17, a filtering roller, a 18 and a magnetic scraper.
Detailed Description
Further advantages and effects of the present utility model will become apparent to those skilled in the art from the disclosure of the present specification, by describing the embodiments of the present utility model with specific examples. While the description of the utility model will be described in connection with the preferred embodiments, it is not intended to limit the inventive features to the implementation. Rather, the purpose of the utility model described in connection with the embodiments is to cover other alternatives or modifications, which may be extended by the claims based on the utility model. The following description contains many specific details for the purpose of providing a thorough understanding of the present utility model. The utility model may be practiced without these specific details. Furthermore, some specific details are omitted from the description in order to avoid obscuring the utility model. It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other.
Referring to fig. 1-3, the centralized chip removal filter device in an embodiment provided by the utility model comprises four chip removal machines, namely a first chip removal machine 1, a second chip removal machine 2, a third chip removal machine 3 and a fourth chip removal machine 4, wherein chip removal inlets for cutting fluid of a machine tool and chip removal outlets for discharging the cutting fluid are formed in the four chip removal machines, the four chip removal machines are respectively connected with a machine tool, cutting fluid containing chips, scraps and the like of each machine tool enters the respective chip removal machines through the chip removal inlets, the centralized chip removal filter device further comprises a main back flushing machine, namely a magnetic chip removal roller machine 5, which is communicated with the four chip removal machines, wherein the magnetic chip removal roller machine 5 is provided with a liquid inlet, a chip removal outlet and a liquid outlet, the cutting fluid discharged from the chip removal outlet can enter the magnetic chip removal roller machine 5 through the liquid inlet, a filter roller 17 and a magnetic chip removal roller 18 are arranged in the magnetic chip removal roller machine 5, the filter roller 17 realizes the chip removal of each chip removal roller, the magnetic chip removal roller 18 is respectively connected with a chip removal device through the chip removal inlet, and the chip removal device is further connected with the chip removal filter device through the magnetic chip removal roller 6, and the chip removal device is further provided with the chip removal filter device through the liquid outlet, and the chip removal device is further provided with the chip removal filter device through the filter device.
The centralized chip removal filter device of the embodiment is characterized in that chip removal liquid containing waste chips generated during machine tool machining is conveyed to the magnetic scraper recoil roller chip removal machine 5 through the magnetic scraper 18 by a single scraper chip removal machine matched with each machine tool, the chip removal liquid is filtered by the filter roller 17 and then separated, clean chip removal liquid enters the filter equipment 6, the waste chips are conveyed into the equipment for collecting the waste chips through the magnetic scraper recoil roller chip removal machine 5, so that centralized chip removal of a plurality of machine tools is realized, the problem of excessive chip dropping points caused by each single chip removal machine matched with the machine tool is solved, the manual cleaning frequency is reduced, and meanwhile, the cost is saved.
Optionally, four filter rollers 17 are arranged in the magnetic scraper recoil roller chip remover 5 to adapt to the flow of the chip liquid, so that the filtering efficiency and the filtering effect are improved.
Optionally, be provided with recoil pump 12 on the filter cylinder 17, through setting up recoil pump 12 on filter cylinder 17, utilize the net liquid after the filter cylinder 17 filters to carry out self-cleaning to the filter screen surface of filter cylinder 17, realize periodic maintenance, avoid the filter screen to block up, realize filter cylinder 17 continuous filtration, guarantee the filtration precision, need not extra maintenance and do not have extra consumptive material to produce.
Optionally, an oil-water separator 14 is arranged in the filtering device 6 to discharge oil impurities contained in the chip liquid, so that the filtering precision is improved, and the service life of the chip liquid is prolonged.
Optionally, the liquid inlet is provided with one which is long enough to realize the entering of the cutting liquid discharged from the chip discharging outlets of each chip discharging machine, or the number of the liquid inlets is consistent with that of the chip discharging machines, and the positions of the liquid inlets correspond to the chip discharging outlets so that the chip liquid of each chip discharging machine enters the main chip discharging machine through the liquid inlets.
Optionally, the outlet of the filtering device 6 is communicated with the liquid supply ports of the machine tools through a pipeline, namely, the first liquid supply port 7 of the first machine tool, the second liquid supply port 8 of the second machine tool, the third liquid supply port 9 of the third machine tool and the fourth liquid supply port 10 of the fourth machine tool are connected in parallel and then communicated with the pipeline, a centrifugal pump 11 is arranged on the pipeline, clean chip liquid obtained after chip liquid is filtered by the filtering device 6 is conveyed to the pipeline through the centrifugal pump 11 for each machine tool, recycling of the filtered clean chip liquid is achieved, electromagnetic valves are arranged at the liquid supply ports of the machine tools, the electromagnetic valves are controlled to be opened according to the needs of the machine tools, and therefore recycling of the chip liquid of the machine tools is achieved, and in the figure, the x direction represents the flowing direction of the chip liquid.
The centrifugal pump 11 used in the present embodiment is a low-pressure pump.
Optionally, the filtering device 6 is preferably a filtering water tank, and the number of filter screens used by the filtering water tank is less than or equal to 80 meshes, so that the filtering precision is improved, the service life of the chip liquid is prolonged, and the machining precision of a machine tool is improved.
Optionally, a first liquid level alarm mechanism 13 is provided in the magnetic scraper recoil roller chip remover 5, the first liquid level alarm mechanism 13 in this embodiment is a high liquid level alarm device, and when the liquid level of the chip liquid in the magnetic scraper recoil roller chip remover 5 reaches a set high liquid level point, an alarm signal is sent out, and a worker can remove faults in time so as to avoid overflow of the chip liquid to the ground, thereby polluting the workshop environment.
Optionally, a second liquid level alarm mechanism 15 is provided in the filtering device 6, where the second liquid level alarm mechanism 15 in this embodiment is a high and low liquid level alarm device, so as to avoid the idle running of the centrifugal pump 11 caused by too low liquid level of the chip liquid in the filtering device 6, realize control of the centrifugal pump 11, ensure the service life of the centrifugal pump 11, and prevent the overflow of the chip liquid level in the filtering device 6 to the ground due to too high liquid level.
Optionally, a chip collecting trolley 16 is arranged below a chip falling port of the magnetic scraper recoil roller chip remover 5, and the chip collecting trolley 16 receives short chips and chips falling from the chip falling port and then conveys and transfers the short chips and the chips into a waste chip collecting device.
Fig. 4 shows the principle of the centralized chip removal filter device of the utility model, which is explained by combining with fig. 1-4, wherein the centralized chip removal filter device comprises four pipelines which are arranged in parallel, four machine tools and four scraper chip removal machines are respectively arranged on the four pipelines, namely, a machine tool A and a first scraper chip removal machine 1 are arranged on the first pipeline in series, a machine tool B and a second scraper chip removal machine 2 are arranged on the second pipeline in series, a machine tool C and a third scraper chip removal machine 3 are arranged on the third pipeline in series, a machine tool D and a fourth scraper chip removal machine 4 are arranged on the fourth pipeline in series, and a first liquid supply port 7, a second liquid supply port 8, a third liquid supply port 9 and a fourth liquid supply port 10 are respectively arranged on the machine tool A, the machine tool B, the machine tool C and the machine tool D, and the first liquid supply port 7, the second liquid supply port 8, the third liquid supply port 9 and the fourth liquid supply port 10 are communicated with the outlet of a filter device 6, and the first scraper chip removal machine 1, the second scraper chip removal machine 2, the third scraper chip removal machine 3 and the fourth scraper chip removal machine 4 are respectively communicated with the recoil port 5 of a chip removal machine; the sewage discharged by the four machine tools is conveyed to a filter roller 17 in a magnetic scraper recoil roller chip remover 5 through a magnetic scraper 18 after passing through the scraper chip removers which are connected in series, short scraps and scraps in the sewage are separated by the filter roller 17, fall into a scrap collecting trolley 16 through a scrap falling port, chip liquid enters a filter device 6 through a liquid outlet after being filtered by the filter roller 17, and is conveyed into a pipeline by a first low-pressure pump and a second low-pressure pump after being filtered and separated by a filter screen and an oil-water separator 14, so that the chip liquid is used by a machine tool A, a machine tool B, a machine tool C and a machine tool D.
According to the concentrated chip removal filtering device, through the arrangement of the concentrated chip removal filtering device which is matched with each machine tool and is communicated with the main chip removal filtering device, concentrated chip removal filtering treatment of the machine tools is achieved, machining efficiency of the machine tools is improved, the machine tools are not limited by factory building conditions, the matched scraper chip removal machines of each machine tool are not affected, the occupied area of a workshop is optimized under the same treatment capacity requirement of the machine tools, and manufacturing cost is reduced.
The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the utility model are intended to be included within the scope of the utility model.
Claims (10)
1. The centralized chip removal filter device is characterized by comprising a main chip removal machine and a plurality of sub chip removal machines, wherein chip removal inlets for the cutting fluid of a machine tool to enter and chip removal outlets for the cutting fluid to be discharged are formed in the sub chip removal machines, a fluid inlet, a chip removal port and a fluid outlet are formed in the main chip removal machines, and the cutting fluid discharged from the chip removal outlets can enter the main chip removal machines through the fluid inlet;
the filter device is characterized by further comprising a filter device, wherein an inlet of the filter device is communicated with the liquid outlet.
2. The concentrated chip removal and filtration device according to claim 1, wherein the main chip removal machine is a magnetic scraper recoil roller chip removal machine, a filtration roller and a magnetic scraper are arranged in the magnetic scraper recoil roller chip removal machine, and a recoil pump is arranged on the filtration roller.
3. The concentrated chip removal filter device according to claim 1, wherein a first liquid level alarm mechanism is arranged in the main chip removal machine and/or a second liquid level alarm mechanism is arranged in the filter equipment.
4. The focused chip removal filter as defined in claim 1, wherein the sub chip removal machine is a scraper chip removal machine.
5. The concentrated chip removal filter device of claim 1, wherein an oil-water separator is disposed within the filter apparatus.
6. The focused chip removal filter as defined in claim 1, wherein the number of inlet ports corresponds to the number of sub chip removal machines, and the positions of the inlet ports correspond to the chip removal outlets.
7. The concentrated chip removal filter device of claim 1, wherein a chip collection cart is arranged below a chip drop port of the main chip removal machine.
8. The concentrated chip removal filter device of claim 1, wherein the outlet of the filter apparatus is in communication with the feed port of at least one machine tool via a conduit having a centrifugal pump disposed thereon.
9. The concentrated chip removal filter according to claim 1, wherein the number of the sub chip removal machines is identical to the number of machine tools and is provided on the corresponding machine tool side.
10. The concentrated chip removal filter of claim 9, wherein the number of sub chip removal machines and machine tools is 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421368094.3U CN222627084U (en) | 2024-06-14 | 2024-06-14 | A centralized chip removal and filtering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421368094.3U CN222627084U (en) | 2024-06-14 | 2024-06-14 | A centralized chip removal and filtering device |
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| Publication Number | Publication Date |
|---|---|
| CN222627084U true CN222627084U (en) | 2025-03-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202421368094.3U Active CN222627084U (en) | 2024-06-14 | 2024-06-14 | A centralized chip removal and filtering device |
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| CN (1) | CN222627084U (en) |
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- 2024-06-14 CN CN202421368094.3U patent/CN222627084U/en active Active
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