CN222626599U - Automatic welding platform for reinforcing ribs - Google Patents
Automatic welding platform for reinforcing ribs Download PDFInfo
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- CN222626599U CN222626599U CN202420568791.7U CN202420568791U CN222626599U CN 222626599 U CN222626599 U CN 222626599U CN 202420568791 U CN202420568791 U CN 202420568791U CN 222626599 U CN222626599 U CN 222626599U
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- reinforcing ribs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses an automatic welding platform for reinforcing ribs, which relates to the technical field of welding, wherein a fixed plate is connected between adjacent ends of two sliding rails in a sliding way, rollers are uniformly arranged on one side of the fixed plate, a connecting lug is arranged in the middle of the bottom of the fixed plate, an adjusting motor is arranged on one side of a supporting table, the output end of the adjusting motor is connected with a bidirectional screw rod, a through hole of the connecting lug is connected with two ends of the bidirectional screw rod through threads, lifting frames are arranged on two sides of the supporting table, welding robots are arranged on two sides of the top end of each lifting frame, the two side fixed plates are driven by the adjusting motor to approach and separate from each other, the rollers on the two side fixed plates can support partition plates with different sizes, two welding joints corresponding to the reinforcing ribs are welded by the two welding robots at the same time, the production efficiency is high, and two welding robots of the same lifting frame weld two welding joints of the reinforcing ribs at the same time, so that the welding form and effect of products are uniform, and the quality is stable.
Description
Technical Field
The utility model relates to the technical field of welding, in particular to an automatic welding platform for reinforcing ribs.
Background
In the structural design process, the condition that the overhanging surface of the structural body is overlarge or the span is overlarge may occur, and under the condition that the load born by the connecting surface of the structural member is limited, a reinforcing plate, commonly called a reinforcing rib, is added on the common vertical surface of the two combined bodies so as to increase the strength of the combined surfaces.
At present, each enterprise adopts manual welding to the welding of baffle strengthening rib more, carries out two-sided full-face welding, and is longer in actual production time spent, and is high to staff's welding skill requirement, and is relatively great to artificial demand, and inadaptation modern automation, intelligent production's needs, and current welding robot is when welding the baffle strengthening rib, and the anchor clamps frock of fixed baffle is difficult to carry out nimble regulation according to the size and the welded needs of baffle.
Disclosure of utility model
The utility model provides an automatic welding platform for reinforcing ribs, which can effectively solve the problems that in the prior art, manual welding is adopted for welding reinforcing ribs of a partition plate by various enterprises at present, double-sided full welding is realized, the welding technology requirements for staff are high when the welding platform is used in actual production, the manual demand is relatively large, the welding platform is not suitable for the requirements of modern automatic and intelligent production, and the fixture tool for fixing the partition plate is difficult to flexibly adjust according to the size of the partition plate and the welding requirement when the existing welding robot is used for welding the reinforcing ribs of the partition plate.
In order to achieve the purpose, the utility model provides the technical scheme that the automatic welding platform for the reinforcing ribs comprises a platform base, wherein conveying belts are arranged at two ends of the top of the platform base, a supporting table is arranged between two conveying belts, an adjusting electric push rod is arranged in the middle of the top of the platform base, the output ends of the four adjusting electric push rods are connected with rotating seats, and four corners of the bottom of the supporting table are respectively connected with the tops of the four rotating seats;
The two sides of the top of the supporting table are provided with sliding rails, a fixed plate is connected between the adjacent ends of the two sliding rails in a sliding way, rollers are uniformly arranged on one side of the fixed plate, a through hole is formed in the middle of the top of the supporting table, a connecting lug is arranged in the middle of the bottom of the fixed plate, an adjusting motor is arranged on one side of the supporting table, the output end of the adjusting motor is connected with a bidirectional screw rod, the connecting lug penetrates through the penetrating opening and is connected with two ends of the bidirectional screw rod through threads, lifting frames are installed on two sides of the supporting table, welding robots are installed on two sides of the top end of each lifting frame, and laser tracking radar is installed in the middle of each welding robot.
According to the technical scheme, the transmission case is installed to the fixed plate opposite side, the transmission case output is connected with adjacent gyro wheel axis of rotation, driving motor is installed to fixed plate one side, driving motor output is connected with adjacent transmission case input.
According to the technical scheme, the vertical height of the top of the conveyor belt on one side is higher than that of the conveyor belt on the other side, and the vertical height of the top of the roller is positioned in the middle of the vertical heights of the tops of the two conveyor belts.
According to the technical scheme, the outer side of the sliding rail is a smooth surface, and the longitudinal section of the sliding rail is T-shaped.
According to the technical scheme, support suspension is installed at platform base top, support and install the lift electricity push rod in the middle of the suspension bottom, lift electricity push rod output is connected with the fixed pipe, the suction hole has evenly been seted up to the fixed pipe both sides, support the suspension both ends and install flexible outer tube, flexible outer tube inboard bottom sliding connection has flexible inner tube, two flexible inner tube bottom is connected with fixed pipe top both ends respectively, support suspension top both ends and install the air exhauster, the air exhauster air exhaust end is connected with adjacent flexible outer tube top.
According to the technical scheme, the outer side of the telescopic inner pipe and the inner side of the telescopic outer pipe are smooth curved surfaces, and the outer side of the telescopic inner pipe is tightly attached to the inner side of the telescopic outer pipe;
The electric push rod, the driving motor, the adjusting motor, the lifting electric push rod and the exhaust fan are electrically connected with the output end of the external controller, and the input end of the external controller is electrically connected with the output end of the external power supply.
Compared with the prior art, the utility model has the beneficial effects that:
1. The welding machine is provided with a conveying belt, an adjusting electric push rod, a rotating seat, a supporting table, a sliding rail, a fixed plate, rollers, a driving motor, a connecting lug, a bidirectional screw rod, a welding robot and the like, wherein during welding, the two side fixed plates are driven by the adjusting motor to be close to and far away from each other, so that the rollers on the two side fixed plates can support the partition plates with different sizes, the application range of the device is wider, meanwhile, according to the arc-shaped appearance characteristics of the reinforcing ribs, laser tracking or a preset program is adopted, under the monitoring of the laser tracking radar, the two welding robots simultaneously accurately weld the two welding seams of the reinforcing ribs, the welding seams of the reinforcing ribs need not to be welded one by one manually, the production efficiency is high, and the two welding robots of the same lifting frame simultaneously weld the two welding seams of the reinforcing ribs, so that the welding forms and effects of products are uniform, and the quality is stable;
In the welding process, under the rotation connection effect of the rotating seat, the output end of the electric push rod is adjusted to ascend or descend in cooperation with the welding of the welding robot, the inclination angle of the partition plate is changed, the movable range of the welding gun of the welding robot is enabled to be larger, and more welding requirements can be met.
2. The lifting electric push rod drives the fixed pipe to descend, the telescopic inner pipe stretches, the bottom of the fixed pipe presses the top of the reinforcing rib, the reinforcing rib is fixed, the reinforcing rib is prevented from shifting when being welded, and welding quality is better;
During welding, the exhaust fan is started, the air pressure in the fixed pipe is reduced, the air suction hole sucks air, harmful gas generated by welding is sucked into the fixed pipe, and is discharged from the exhaust fan air outlet end after being transferred through the telescopic inner pipe and the telescopic outer pipe, and the exhaust fan air outlet end is connected with an external gas purifier to purify the harmful gas, so that the harmful gas generated by welding is prevented from harming the health of on-site workers.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model.
In the drawings:
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic view of the mounting structure of the fixing tube of the present utility model;
FIG. 3 is a schematic view of the mounting structure of the fixing plate of the present utility model;
FIG. 4 is a schematic view of the mounting structure of the bi-directional screw of the present utility model;
The device comprises a platform base, a conveying belt, an adjusting electric push rod, a rotating seat, a supporting table, a sliding rail, a 7, a fixed plate, 8, idler wheels, 9, a transmission case, 10, a driving motor, 11, a through hole, 12, a connecting lug, 13, an adjusting motor, 14, a bidirectional screw rod, 15, a lifting frame, 16, a welding robot, 17, a supporting suspension, 18, a lifting electric push rod, 19, a fixed pipe, 20, an air suction hole, 21, a telescopic inner pipe, 22, an exhaust fan, 23, a telescopic outer pipe, 24 and a laser tracking radar.
Detailed Description
The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present utility model only, and are not intended to limit the present utility model.
1-4, The utility model provides a technical scheme of an automatic welding platform for reinforcing ribs, which comprises a platform base 1, wherein conveying belts 2 are arranged at two ends of the top of the platform base 1, a supporting table 5 is arranged between the two conveying belts 2, an adjusting electric push rod 3 is arranged in the middle of the top of the platform base 1, the output ends of the four adjusting electric push rods 3 are connected with rotating seats 4, and four corners of the bottom of the supporting table 5 are respectively connected with the tops of the four rotating seats 4;
The other side of the fixed plate 7 is provided with a transmission case 9, the output end of the transmission case 9 is connected with the rotating shaft of the adjacent roller 8, one side of the fixed plate 7 is provided with a driving motor 10, the output end of the driving motor 10 is connected with the input end of the adjacent transmission case 9, and the transmission case 9 is driven to operate by the driving motor 10 so as to drive all the rollers 8 to rotate, and the rotation of the rollers 8 can drive the partition plates at the top to transfer;
The vertical height of the top of the one side conveyor belt 2 is higher than that of the other side conveyor belt 2, the vertical height of the tops of the rollers 8 is positioned in the middle of the vertical heights of the tops of the two conveyor belts 2, when welding, a partition plate without welded reinforcing ribs is placed at the top of the one side conveyor belt 2, the conveyor belt 2 at the side can smoothly convey the partition plate to the top of the roller 8, after the reinforcing ribs are welded, the roller 8 drives the partition plate to move, so that the welded partition plate can be smoothly conveyed to the top of the other side conveyor belt 2;
The two sides of the top of the supporting table 5 are provided with sliding rails 6, a fixed plate 7 is connected between the adjacent ends of the two sliding rails 6 in a sliding way, the outer sides of the sliding rails 6 are smooth surfaces, friction resistance between the fixed plate 7 and the sliding rails 6 is reduced, the longitudinal section of the sliding rails 6 is in a T shape, the fixed plate 7 and the sliding rails 6 are mutually limited, the fixed plate 7 can stably move along the sliding rails 6, one side of the fixed plate 7 is uniformly provided with idler wheels 8, a through opening 11 is formed in the middle of the top of the supporting table 5, a connecting lug 12 is arranged in the middle of the bottom of the fixed plate 7, one side of the supporting table 5 is provided with an adjusting motor 13, the output end of the adjusting motor 13 is connected with a bidirectional screw rod 14, the connecting lug 12 penetrates through the through opening 11 and is connected with two ends of the bidirectional screw rod 14 through threads, lifting frames 15 are arranged on two sides of the supporting table 5, welding robots 16 are arranged on two sides of the top of the lifting frames 15, and laser tracking radars 24 are arranged between the two adjacent welding robots 16;
The top of the platform base 1 is provided with a supporting suspension 17, the middle of the bottom of the supporting suspension 17 is provided with a lifting electric push rod 18, the output end of the lifting electric push rod 18 is connected with a fixed pipe 19, the two sides of the fixed pipe 19 are uniformly provided with air suction holes 20, the two ends of the supporting suspension 17 are provided with telescopic outer pipes 23, the bottom of the inner side of each telescopic outer pipe 23 is slidably connected with telescopic inner pipes 21, the bottoms of the two telescopic inner pipes 21 are respectively connected with the two ends of the top of the fixed pipe 19, the two ends of the top of the supporting suspension 17 are provided with exhaust fans 22, and the air suction ends of the exhaust fans 22 are connected with the tops of the adjacent telescopic outer pipes 23;
The outer side of the telescopic inner pipe 21 and the inner side of the telescopic outer pipe 23 are smooth curved surfaces, so that friction resistance between the telescopic inner pipe 21 and the telescopic outer pipe 23 is reduced, the telescopic inner pipe 21 is prevented from being clamped inside the telescopic outer pipe 23, the outer side of the telescopic inner pipe 21 is tightly attached to the inner side of the telescopic outer pipe 23, and gas is prevented from overflowing from a joint between the telescopic inner pipe 21 and the telescopic outer pipe 23;
The input ends of the adjusting electric push rod 3, the driving motor 10, the adjusting motor 13, the lifting electric push rod 18 and the exhaust fan 22 are electrically connected with the output end of an external controller, the input end of the external controller is electrically connected with the output end of an external power supply, and each electric element is controlled by the external controller, so that the automatic control of equipment is facilitated.
When the utility model is used, the distance between the two side fixing plates 7 is adjusted according to the size of the partition plate, the adjusting motor 13 is started, the adjusting motor 13 drives the bidirectional screw rod 14 to rotate, and under the limiting function of the sliding rail 6 and the connecting function of the connecting lug 12, the adjusting motor 13 drives the two side fixing plates 7 to be close to and far away from each other, so that the idler wheels 8 on the two side fixing plates 7 can support the partition plate to be welded;
Placing a partition plate without welded reinforcing ribs on the top of a side conveying belt 2, starting the side conveying belt 2, conveying the partition plate with the reinforcing ribs placed on the top of a roller 8 by the conveying belt 2, starting a driving motor 10, driving the roller 8 to rotate by the driving motor 10 under the transmission action of a transmission box 9, moving the partition plate to be welded to the middle of the roller 8, placing the reinforcing ribs to be welded by an external mechanical arm on the top of the partition plate, starting an elevating electric push rod 18, driving a fixed pipe 19 to descend by the elevating electric push rod 18, stretching a telescopic inner pipe 21, fixing the reinforcing ribs under the action of pressure, pressing the bottom of the fixed pipe 19 on the top of the reinforcing ribs, and preventing the reinforcing ribs from shifting when welding so as to ensure better welding quality;
The welding robots 16 on the lifting frame 15 are started, under the monitoring of the laser tracking radar 24, the two welding robots 16 simultaneously weld two welding seams corresponding to the reinforcing ribs, in the welding process, under the rotating connection effect of the rotating seat 4, the output end of the electric push rod 3 is adjusted to ascend or descend in cooperation with the welding of the welding robots 16, the inclination angle of the partition plate is changed, and the movable range of the welding gun of the welding robot 16 is larger, so that more welding requirements are met;
during welding, the exhaust fan 22 is started, the air pressure in the fixed pipe 19 is reduced, the air suction hole 20 sucks air, harmful gas generated by welding is sucked into the fixed pipe 19, and is finally discharged from the air outlet end of the exhaust fan 22 after being transferred through the telescopic inner pipe 21 and the telescopic outer pipe 23, and the air outlet end of the exhaust fan 22 is connected with an external air purifier, so that the harmful gas is purified, and the harmful gas generated by welding is prevented from harming the health of on-site workers;
After the welding is finished, the roller 8 drives the partition plate to move, so that the welded partition plate can be smoothly conveyed to the top of the conveyor belt 2 on the other side, transfer is finished, manual intervention is not needed in the middle, and production efficiency is improved.
It should be noted that the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited to the foregoing embodiments, but may be modified or substituted for some of the features described in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (6)
1. The automatic welding platform for the reinforcing ribs comprises a platform base (1) and is characterized in that conveying belts (2) are arranged at two ends of the top of the platform base (1), a supporting table (5) is arranged between the two conveying belts (2), an adjusting electric push rod (3) is arranged in the middle of the top of the platform base (1), the output ends of the four adjusting electric push rods (3) are connected with rotating seats (4), and four corners of the bottom of the supporting table (5) are respectively connected with the tops of the four rotating seats (4);
Slide rail (6) are installed to brace table (5) top both sides, two sliding connection has fixed plate (7) between slide rail (6) adjacent end, gyro wheel (8) are evenly installed to fixed plate (7) one side, through-hole (11) have been seted up in the middle of brace table (5) top, connecting lug (12) are installed in the middle of fixed plate (7) bottom, accommodate motor (13) are installed to brace table (5) one side, accommodate motor (13) output is connected with two-way lead screw (14), connecting lug (12) run through-hole (11) and two-way lead screw (14) both ends and are connected through the screw thread, crane (15) are installed to brace table (5) both sides, welding robot (16) are all installed to crane (15) top both sides, and two are adjacent install laser tracking radar (24) in the middle of welding robot (16).
2. The automatic welding platform for reinforcing ribs according to claim 1, wherein a transmission case (9) is installed on the other side of the fixed plate (7), the output end of the transmission case (9) is connected with the rotating shaft of an adjacent roller (8), a driving motor (10) is installed on one side of the fixed plate (7), and the output end of the driving motor (10) is connected with the input end of the adjacent transmission case (9).
3. The automatic welding platform for reinforcing ribs according to claim 1, wherein the vertical height of the top of one conveyor belt (2) is higher than the vertical height of the top of the other conveyor belt (2), and the vertical height of the tops of the rollers (8) is positioned in the middle of the vertical heights of the tops of the two conveyor belts (2).
4. The automatic welding platform for reinforcing ribs according to claim 1, wherein the outer side of the sliding rail (6) is a smooth surface, and the longitudinal section of the sliding rail (6) is in a T shape.
5. The automatic welding platform for reinforcing ribs according to claim 1, wherein a supporting suspension frame (17) is installed at the top of the platform base (1), a lifting electric push rod (18) is installed in the middle of the bottom of the supporting suspension frame (17), an output end of the lifting electric push rod (18) is connected with a fixed pipe (19), suction holes (20) are uniformly formed in two sides of the fixed pipe (19), a telescopic outer pipe (23) is installed at two ends of the supporting suspension frame (17), a telescopic inner pipe (21) is slidingly connected to the inner side bottom of the telescopic outer pipe (23), two bottoms of the telescopic inner pipe (21) are respectively connected with two ends of the top of the fixed pipe (19), exhaust fans (22) are installed at two ends of the top of the supporting suspension frame (17), and the exhaust ends of the exhaust fans (22) are connected with the tops of adjacent telescopic outer pipes (23).
6. The automatic welding platform for reinforcing ribs according to claim 5, wherein the outer side of the telescopic inner tube (21) and the inner side of the telescopic outer tube (23) are smooth curved surfaces, and the outer side of the telescopic inner tube (21) is tightly attached to the inner side of the telescopic outer tube (23);
The electric push rod (3), the driving motor (10), the adjusting motor (13), the lifting electric push rod (18) and the exhaust fan (22) are electrically connected with the output end of the external controller, and the input end of the external controller is electrically connected with the output end of the external power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420568791.7U CN222626599U (en) | 2025-02-08 | 2025-02-08 | Automatic welding platform for reinforcing ribs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420568791.7U CN222626599U (en) | 2025-02-08 | 2025-02-08 | Automatic welding platform for reinforcing ribs |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222626599U true CN222626599U (en) | 2025-03-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420568791.7U Active CN222626599U (en) | 2025-02-08 | 2025-02-08 | Automatic welding platform for reinforcing ribs |
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| CN (1) | CN222626599U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120347466A (en) * | 2025-05-19 | 2025-07-22 | 杭州润德车轮制造有限公司 | Wheel hub multiple spot is welding equipment in coordination with prevent structure that splashes |
-
2025
- 2025-02-08 CN CN202420568791.7U patent/CN222626599U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120347466A (en) * | 2025-05-19 | 2025-07-22 | 杭州润德车轮制造有限公司 | Wheel hub multiple spot is welding equipment in coordination with prevent structure that splashes |
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