CN222617827U

CN222617827U - Inclination detection tool for forging sawing or shearing end face of blank

Info

Publication number: CN222617827U
Application number: CN202421301293.2U
Authority: CN
Inventors: 李艳
Original assignee: Shaanxi Fast Gear Co Ltd
Current assignee: Shaanxi Fast Gear Co Ltd
Priority date: 2024-06-07
Filing date: 2024-06-07
Publication date: 2025-03-14
Anticipated expiration: 2034-06-07

Abstract

The utility model discloses an inclination detection tool for forging sawing or shearing the end face of a blank, which solves the problems of high cost of a universal angle ruler, high requirements for operation, easy collision and damage, and time-consuming detection caused by operation. The utility model specifically comprises at least two clamping plates; each of the clamping plates is provided with a reference surface and a comparison surface connected to each other; the detection angle between the reference surface and the comparison surface is 91°-91.5° and the detection angles on at least two clamping plates are different; the reference surface is used to be in close contact with the side wall of the blank to be cut so as to serve as a detection reference; the comparison surface is used to be in close contact with the cut end face of the blank to be cut so as to judge the inclination angle of the cut end face.

Description

Inclination detection tool for forging sawing or shearing end face of blank

Technical Field

The utility model relates to an inclination detection tool, in particular to an inclination detection tool for forging sawing or shearing an end face of a blank.

Background

Forging and blanking is a machining process with high yield requirement and high labor intensity in machining. The blanking in the forging workshop mainly adopts a method of sawing by a band sawing machine and shearing by a shearing machine. During sawing and shearing, the end face of a cut blank is inclined due to abrasion and tensioning relaxation of a saw blade of a sawing machine or improper blade clearance of the shearing machine, blade abrasion, block abrasion and the like, the inclination angle is variable, and forging defects are caused by the fact that the inclination angle is too large. The inclination of the end face of the cut blank is regulated by industry technical regulations, and the end face inclination angle is measured and is qualified within a certain range, namely, the inclination angle is less than or equal to X degrees, namely, 0~X degrees. In the forging process, a universal angle ruler is generally adopted for measuring the inclination angle of the end face, and an accurate angle value is measured. But the universal angle ruler is used for finely detecting a flat surface, and has the advantages of higher cost, high use and operation requirements, easy collision and damage and time consumption due to difficult detection caused by operation. The forging blanking is coarser machining, the dynamic change of the blank inclination angle in the mass blanking production needs to be measured at any time, and in view of the use limitation of the universal angle ruler, a new detection tool is needed.

Disclosure of utility model

The utility model aims to provide a gradient detection tool for forging sawing or shearing of end faces of blanks, which solves the technical problems that a universal angle ruler for detecting the inclination angle of the end faces of the blanks to be cut in the prior art is high in cost, high in use and operation requirements, easy to collide and damage and difficult to cause detection time consumption in operation.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

The inclination detection tool for forging sawing or shearing the end face of a blank is characterized by comprising at least two clamping plates;

Each clamping plate is provided with a reference surface and a comparison surface which are connected with each other;

The detection angle between the reference surface and the comparison surface is 91-91.5 degrees, and the detection angles on at least two clamping plates are different;

The reference surface is used for being clung to the side wall of the cut blank to be used as a detection reference, and the comparison surface is used for being clung to the cut end surface of the cut blank to judge the inclination angle of the cut end surface.

Further, the clamping plate comprises a transverse plate and a vertical plate;

the bottom surface of the transverse plate is a reference surface;

The upper end face of the vertical plate is connected with the bottom face of the transverse plate to form an L-shaped ruler;

The vertical plate is close to the bottom surface of the transverse plate the side faces of one side are opposite.

Further, the clamping plate also comprises a handle;

One end of the handle is connected with the outer side of the corner of the L-shaped ruler, and the upper side face of the handle is flush with the upper side face of the transverse plate.

Further, the handle is provided with a through hole for hanging.

Further, the diameter of the through hole is 5mm.

Further, angle value marks are arranged on the transverse plates, the vertical plates or the handles;

the angle value is marked with an angle between the reference surface and the comparison surface.

Further, two clamping plates are included;

the detection angle on one clamping plate is 91 degrees, and the blank inclination angle within 1 degree is correspondingly detected;

The detection angle on the other clamping plate is 91.5 degrees, and the blank inclination angle within 1.5 degrees is correspondingly detected.

Further, the transverse plate, the vertical plate and the handle are integrally arranged, and are all made of manganese steel sheets with the thickness of 2 mm.

The utility model has the beneficial effects that:

1. the inclination detection tool for forging sawing or shearing the end face of the blank can realize the supplementary detection of increasing frequency beyond the first detection, the last detection and the self-detection frequency specified by the process, ensure the quality of the blank and improve the detection efficiency.

2. The inclination detection tool for forging sawing or shearing the end face of the blank provided by the utility model has the advantages of simple measurement method and easiness in operation.

3. The inclination detection tool for forging sawing or shearing the end face of the blank can be used at any time, so that problems can be found conveniently in time, and the quality is better controlled.

4. The inclination detection tool for forging sawing or shearing the end face of the blank is good in manufacturing, low in cost, capable of achieving one pair of hands, high in material hardness, abrasion-resistant, durable, capable of achieving 2-10 times per shift in the production process with large yield, capable of achieving auxiliary supplementary measurement on a universal angle ruler in angle control, capable of achieving 10 minutes for each time when a plurality of people share the universal angle ruler in actual production to measure, capable of achieving 2 minutes for each time when the detection tool provided by the utility model is used for measuring 1000 pieces per shift in sawing, capable of achieving 48 minutes for each person in 8 hours in average by conducting spot check on the two pieces of equipment per shift, capable of achieving 6000 pieces per shift in average by conducting spot check on the 6000 pieces per shift, capable of achieving 24 minutes for each person in average by per shift, capable of achieving substantial detection time saving and capable of improving production efficiency.

Drawings

FIG. 1 is a schematic view of an embodiment of a tilt sensing tool for forge sawing or shearing of an end face of a blank according to the present utility model wherein (a) has a sensing angle of 1.5 and (b) has a sensing angle of 1;

Fig. 2 is a state diagram of an embodiment of the present utility model when a detecting tool with a detecting angle of 91.5 ° is used to detect a cut end face of a cut blank, wherein the inclination angle is smaller than 1.5 ° when the gap in the diagram (a) is lower, and the inclination angle is larger than 1.5 ° when the gap in the diagram (b) is upper.

Reference numerals:

1-datum plane, 11-transverse plate, 12-vertical plate, 13-handle, 14-through hole, 15-angle value mark, 2-comparison surface and 3-cut blank.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

After sawing or shearing round bar, the cut end surface has a certain inclination, the inclination is controlled by the inclination angle, and the inclination angle alpha=the measuring angle a-90 degrees. The inclination angle is not fixed and dynamically changed in the production process, and the inclination angle needs to be effectively controlled. In the prior art, a universal angle ruler is usually used, and the universal angle ruler is fixed and movable at one side, so that the use is complicated and the efficiency is low. For this purpose, the present embodiment designs a two-gear inspection tool. Compared with a conventional universal angle gauge, the detection tool can be used for judging visually by comparison, so that problems can be found conveniently and adjusted, and the detection tool can be used rapidly in mass production.

As shown in fig. 1 and 2, the inclination detection tool for forging sawing or cutting an end face of a blank provided by the embodiment of the utility model comprises a clamping plate, wherein the clamping plate comprises a transverse plate 11, a vertical plate 12 and a handle 13 which are all made of 2 cm thick manganese steel plates through linear cutting, the bottom surface of the transverse plate 11 is used as a reference surface 1, the reference surface 1 is used for being closely attached to the side wall of the cut blank 3 to be used as a detection reference, the side surface of the vertical plate 12, which is close to the bottom surface of the transverse plate 11, is a comparison surface 2, and the comparison surface 2 is used for being closely attached to the high point of the cut end face of the cut blank 3 to judge the inclination angle of the cut end face. The upper end face of the riser 12 is connected with the bottom face of the transverse plate 11, so that the transverse plate 11 and the riser 12 form an L-shaped ruler, the rule data of the inclination angle obtained according to actual measurement in the embodiment is 1 degrees, the limit data of the inclination angle is 1.5 degrees, therefore, the detection angles between the reference surface 1 and the comparison surface 2 of the two detection tools are 91 degrees and 91.5 degrees respectively in the embodiment, the 91.5 degrees correspond to the section within 1.5 degrees of the detection inclination angle and are 1-grade clamping plates used for measuring and finding whether the inclination angle is larger than 1.5 degrees or not, the 91 degrees correspond to the detection angle 1 degrees and are 2-grade clamping plates used for finding whether the inclination angle is smaller than 1 degrees or not as shown in fig. 2 (b). One end of the handle 13 is connected to the outside of the corner of the L-shaped ruler. The handle 13 is provided with a through hole 14 for hanging. The diameter of the through hole 14 is 5 mm. The transverse plate 11, the vertical plate 12 or the handle 13 is provided with an angle value mark 15, and in the embodiment, the angle value mark 15 is printed with an angle between the reference surface 1 and the comparison surface 2.

When the device is used, the reference edge 1 is attached to an axial line on the outer circle of the cut blank 3, the comparison edge 2 is attached to the highest point after passing through the center of the cut end face (the length of the comparison edge is larger than the diameter of the cut blank in design), and the comparison edge is compared with the measured angle of the cut blank. And if the angle is larger, the angle is compared by using a 1-gear clamping plate, and whether the inclination angle is out of tolerance is measured. The principle that the smaller the inclination angle is, the better is ensured and the requirement is met.

Sawing or shearing in production:

1. Identifying the up-down direction of sawing material (vertical to the sawing direction) or the up-down direction of shearing material;

2. The angle of inclination of the cut end face of the cut blank cannot be 0 ° (or in this case, it is very small), the detection angle a is defined as an obtuse angle, and the detection angle a is recognized in production.

3. Detecting and recording the first and last parts and the self-detection by using a universal angle ruler;

4. In the working, for example, after a saw blade (blade) is used for a certain time or after the saw blade (blade) is replaced or the angle change of a blank is visually detected by using the detection tool provided by the embodiment, the abnormality is regulated, the visual smaller angle is compared by using a 2-gear clamping plate, whether the measurement is proper or not is measured, and if the angle is larger, whether the angle is out of tolerance or not is compared by using a 1-gear clamping plate, so that the normal control and the abnormal discovery are facilitated. Sawing 1000 pieces per class approximately 4 to 10 times (total of two-class use) in actual production, and shearing 6000 pieces per class approximately 2 to 6 times;

5. the inclination angle alpha = measuring angle a-90 DEG

The detection tool designed by the embodiment is durable, simple to use and operate and low in cost. Can play a great role in quality control of mass production.

The foregoing is merely illustrative of specific embodiments of the present utility model, and the scope of the present utility model is not limited thereto, but any changes or substitutions within the technical scope of the present utility model should be covered by the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims

1. A tool for detecting the inclination of the end face of a forging sawing or shearing blank, characterized in that it comprises at least two clamping plates;

Each of the card plates is provided with a reference surface (1) and a comparison surface (2) connected to each other;

The detection angle between the reference surface (1) and the comparison surface (2) is 91° to 91.5°, and the detection angles on at least two card plates are different;

The reference surface (1) is used to be in close contact with the side wall of the cut blank (3) to serve as a detection reference; the comparison surface (2) is used to be in close contact with the cut end surface of the cut blank (3) to determine the inclination angle of the cut end surface.

2. The inclination detection tool for the end face of a forging sawing or shearing blank according to claim 1, characterized in that: the clamping plate comprises a horizontal plate (11) and a vertical plate (12);

The bottom surface of the horizontal plate (11) is a reference surface (1);

The upper end surface of the vertical plate (12) is connected to the bottom surface of the horizontal plate (11) to form an L-shaped ruler;

The side surface of the vertical plate (12) close to the bottom surface of the horizontal plate (11) is the opposite side (2).

3. The inclination detection tool for forging sawing or shearing the end face of a blank according to claim 2, characterized in that: the clamping plate further comprises a handle (13);

One end of the handle (13) is connected to the outer side of the corner of the L-shaped ruler, and the upper side of the handle (13) is flush with the upper side of the horizontal plate (11).

4. The inclination detection tool for the end face of a forging sawing or shearing blank according to claim 3, characterized in that a through hole (14) for hanging is provided on the handle (13).

5. The inclination detection tool for the end face of a forging sawing or shearing blank according to claim 4, characterized in that the diameter of the through hole (14) is 5 mm.

6. The inclination detection tool for forging sawing or shearing the end face of a blank according to claim 3, characterized in that: the horizontal plate (11), the vertical plate (12) or the handle (13) is provided with an angle value mark (15);

The angle value mark (15) is printed with the angle between the reference surface (1) and the comparison surface (2).

7. The inclination detection tool for the end face of a forging sawing or shearing blank according to any one of claims 1 to 6, characterized in that it comprises two clamping plates;

The detection angle on one of the card boards is 91°; the detection angle on the other card board is 91.5°.

8. The inclination detection tool for the end face of forging, sawing or shearing a blank according to any one of claims 3-6, characterized in that the horizontal plate (11), vertical plate (12) and handle (13) are integrated and are all made of 2 mm thick manganese steel sheets.