Valve chamber cover with oil-gas separation function
Technical Field
The utility model relates to the technical field of automobile valve chamber covers, in particular to a valve chamber cover with an oil-gas separation function.
Background
The cylinder head cover is commonly called a valve chamber cover and is used for sealing components such as a valve mechanism and preventing dust from polluting engine oil or entering the components of the valve mechanism to accelerate the abrasion of the components of the valve mechanism. The valve chamber cover is covered with an organic oil port and a crankcase ventilation pipe connector.
When the internal combustion engine is in operation, the combustible mixed gas and the combusted waste gas in the combustion chamber can enter the crankcase through the gap between the piston and the cylinder wall and the gap between the piston ring and the opening of the piston ring, and if the waste gas is not discharged in time, the pressure of the crankcase of the engine can be increased, and finally the faults such as oil leakage, engine damage and the like are caused. The air flow entering the crankcase contains substances such as water, engine oil, gasoline and the like, and oil-gas separation and filtration treatment are needed for the air flow to avoid pollution to the atmosphere caused by that the substances are discharged into the atmosphere along with the air flow.
When the valve chamber cover with the oil-gas separation function in the prior art separates oil drops with the diameter of 0.5-1 mu m, the pressure loss (pressure drop) before and after the filter cotton is difficult to accurately control, so that the problem is caused that the separation efficiency is insufficient due to the too small pressure loss, the whole pressure loss is too large due to the too large pressure loss, so that the internal pressure of a crankcase is increased, the engine oil leakage and abnormal abrasion of parts are possibly caused, and even oil injection is caused under serious conditions.
Disclosure of utility model
The embodiment of the utility model aims to provide a valve chamber cover with an oil-gas separation function, and aims to solve the technical problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The valve chamber cover with the oil-gas separation function comprises a valve chamber cover main body, wherein an engine oil filling port is formed in the surface of the valve chamber cover main body, an installation port is formed in the surface of the valve chamber cover main body, an upper shell is connected to the surface of the installation port, an air outlet pipeline is arranged on the side face of the upper shell, an oil-gas inlet port at a middle cam is formed in one side of the inside of the installation port, a filter element fixing seat is arranged on the other side of the inside of the installation port, and a first oil collecting port, a second oil collecting port, a third oil collecting port and a fourth oil collecting port are sequentially formed in the inside of the installation port from the oil-gas inlet port at the middle cam to the filter element fixing seat;
A plurality of special-shaped oil baffles are arranged in the upper shell at the area close to the oil gas inlet at the middle cam, a second pore plate is arranged in the mounting port at the position close to the first oil collecting port, an oil collecting baffle is arranged in the upper shell at the area close to the second pore plate, the surface of the oil collecting baffle is provided with a plurality of strip-shaped grooves, a filter cotton assembly is arranged in the installation port and close to the area of the second oil collecting port, a first guide plate is connected to the area of the upper shell and close to the third oil collecting port, and a filter element is connected to the surface of the filter element fixing seat;
The valve chamber cover body is internally provided with a first oil discharge pipeline, a second oil discharge pipeline, a third oil discharge pipeline and a fourth oil discharge pipeline in sequence from an oil gas inlet at the middle cam to the filter element fixing seat, the area, close to the first guide plate, inside the mounting port is provided with an oil gas channel, and the oil gas channel is communicated with the inside of the filter element.
Further, the filter element assembly includes:
The filter cotton block collecting seat is arranged on the side surface of the first pore plate, which is far away from the second pore plate, and the movable panel is detachably connected with the side surface of the filter cotton block collecting seat;
and a filter cotton block is arranged between the movable panel and the filter cotton block containing seat.
Further, limit clamping grooves are formed in the side faces of the filter cotton block storage seat, limit clamping strips matched with the limit clamping grooves in shape are arranged on the side faces of the movable panel, and the movable panel is detachably connected to the filter cotton block storage seat through the cooperation of the limit clamping strips and the limit clamping grooves.
Further, the side of first orifice plate is connected with the connection lath, and the one side that the connection lath kept away from first orifice plate is connected with the second orifice plate, the inside of going up the casing is provided with first fixed draw-in groove and second fixed draw-in groove, and the inside at first fixed draw-in groove and the fixed draw-in groove of second is blocked respectively at the top of first orifice plate and second orifice plate.
Further, the area of the inside middle cam department oil gas inlet port that is close to of installation port is provided with the water conservancy diversion slope, the inside both sides of last casing all are provided with the arc water conservancy diversion piece, and the arc water conservancy diversion piece sets up between second orifice plate and dysmorphism oil baffle, the inside area that is close to the filter pulp subassembly of last casing is provided with the second guide plate.
Further, the first oil collecting port, the second oil collecting port, the third oil collecting port and the fourth oil collecting port are respectively communicated with the first oil discharge pipeline, the second oil discharge pipeline, the third oil discharge pipeline and the fourth oil discharge pipeline.
Further, a reinforcing panel is arranged in the upper shell and close to the region of the filter cotton assembly, and the reinforcing panel is used for assisting in limiting the position of the filter cotton assembly.
Further, the surface of last casing is provided with the connection terminal surface, and the surface detachable of connection terminal surface is connected with the filter core locating cover, and the surface of filter core locating cover is the circumference form and is provided with a plurality of arc location curb plate, the outside of filter core locating cover is provided with a plurality of external fixation buckle, the inside of filter core locating cover is provided with a plurality of internal fixation buckle.
Further, both sides on filter core positioning cover surface all are provided with the fixed ear, and fixed screw hole has been seted up on the surface of fixed ear, fixed thread groove has all been seted up on the both sides on connection terminal surface, and fixed screw hole and fixed thread groove's inside joint connection have fixing bolt.
Further, the filter cotton of the filter element is made of stainless steel metal fiber materials, and a one-way pressure release valve is arranged in the filter element.
The valve chamber cover with the oil-gas separation function has the following beneficial effects:
Through setting up album oily baffle, bar recess, second orifice plate and filter pulp subassembly, when separating the oil drop of diameter in the oil gas mixture between 0.5-1 mu m, can be reasonable to the oil gas mixture through the pressure loss control around the filter pulp to the oil drop of diameter in the oil gas mixture between 0.5-1 mu m can be fully and the efficient filtration by the filter pulp piece, can not appear the pressure loss increase of overall system again, probably lead to the too high problem of crankcase internal pressure, thereby improved the oil gas separation efficiency of this valve chamber cover that possesses oil gas separation function.
Drawings
FIG. 1 is a schematic view of a valve chamber cover with oil-gas separation.
Fig. 2 is a schematic plan view of a valve chamber cover with oil-gas separation function, wherein the upper casing and the valve chamber cover body are in a separated state.
Fig. 3 is a schematic view showing a bottom structure of an upper case and a valve chamber cover body in a separated state in a valve chamber cover having an oil-gas separation function.
Fig. 4 is a schematic plan view of a top surface of the above housing of a valve chamber cover having an oil-gas separation function.
Fig. 5 is a schematic diagram showing a front structure of a valve chamber cover with oil-gas separation function, wherein the center surface of the upper housing is a cross section.
Fig. 6 is a schematic structural view of a filter element assembly, a connecting slat and a second orifice plate in a valve chamber cover having an oil-gas separation function.
Fig. 7 is a schematic structural view of a connecting slat, a second orifice plate, and a filter element assembly in a disassembled state in a valve chamber cover having an oil-gas separation function.
FIG. 8 is a schematic diagram showing the structure of the cartridge positioning cover in the valve chamber cover with oil-gas separation function in a disassembled state with the upper housing.
FIG. 9 is a schematic bottom view of a cartridge positioning cover in a valve chamber cover with oil and gas separation.
FIG. 10 is a schematic view of a valve chamber cover with oil and gas separation function having an oil and gas inlet port at an oil filler port.
In the drawing, a valve chamber cover body, 2, a mounting port, 3, a filter element fixing seat, 4, an oil gas channel, 5, a filter cotton assembly, 51, a movable panel, 52, a filter cotton block, 53, a limiting clamping strip, 54, a limiting clamping groove, 55, a filter cotton block storage seat, 56, a first pore plate, 6, a connecting batten, 7, a second pore plate, 8, a first oil collecting port, 9, an oil gas inlet at an intermediate cam, 10, an engine oil filling port, 11, an upper shell, 12, a filter element positioning cover, 13, an air outlet pipeline, 14, a filter element, 15, a first guide plate, 16, a reinforcing panel, 17, a first fixing clamping groove, 18, an oil collecting baffle plate, 19, a second guide plate, 20, a second fixing clamping groove, 21, an arc-shaped guide block, 22, a special-shaped oil baffle plate, 23, a first oil discharge pipe, 24, a second oil discharge pipe, 25, a third oil discharge pipe, 26, a fourth discharge pipe, 27, a guide slope, 28, a second oil collecting port, 29, a third oil collecting port, 30, a fourth oil discharge port, 31, 33, a fixed end face, a threaded hole, a fixed end face, a threaded bolt, and a fixed end face, and a clamping hole are arranged in the drawing.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
Specific implementations of the utility model are described in detail below in connection with specific embodiments.
As shown in fig. 1-7, the valve chamber cover with the oil-gas separation function provided by the embodiment of the utility model comprises a valve chamber cover main body 1, wherein an engine oil filling port 10 is formed in the surface of the valve chamber cover main body 1, a mounting port 2 is formed in the surface of the valve chamber cover main body 1, an upper shell 11 is connected to the surface of the mounting port 2, an oil-gas separation space is formed between the upper shell 11 and the valve chamber cover main body 1, an air outlet pipeline 13 is arranged on the side surface of the upper shell 11, an oil-gas inlet 9 at a middle cam is formed in one side of the interior of the mounting port 2, a filter element fixing seat 3 is arranged on the other side of the interior of the mounting port 2, and a first oil collecting port 8, a second oil collecting port 28, a third oil collecting port 29 and a fourth oil collecting port 30 are sequentially arranged in the interior of the mounting port 2 from the oil-gas inlet 9 at the middle cam to the filter element fixing seat 3;
The upper shell 11 is internally provided with a plurality of special-shaped oil baffle plates 22 in the area close to the oil gas inlet 9 at the middle cam, the plurality of special-shaped oil baffle plates 22 form an oil baffle labyrinth in the oil-gas separation space, the oil baffle labyrinth is mainly used for filtering and collecting larger particle oil drops in the oil-gas mixture, and the diameters of the oil drops are generally more than 1 mu m;
The valve chamber cover body 1 is internally provided with a first oil discharge pipeline 23, a second oil discharge pipeline 24, a third oil discharge pipeline 25 and a fourth oil discharge pipeline 26 in sequence from an oil gas inlet 9 at the middle cam to the filter element fixing seat 3, the area, close to the first guide plate 15, of the installation port 2 is internally provided with an oil gas channel 4, the oil gas channel 4 is communicated with the interior of the filter element 14, and a first oil collecting port 8, a second oil collecting port 28, a third oil collecting port 29 and a fourth oil collecting port 30 are respectively communicated with the first oil discharge pipeline 23, the second oil discharge pipeline 24, the third oil discharge pipeline 25 and the fourth oil discharge pipeline 26.
The area of the inside of the installation port 2, which is close to the oil gas inlet 9 at the middle cam, is provided with a diversion slope 27, both sides of the inside of the upper shell 11 are provided with arc diversion blocks 21, the arc diversion blocks 21 are arranged between the second pore plate 7 and the special-shaped oil baffle 22, and the area of the inside of the upper shell 11, which is close to the filter cotton assembly 5, is provided with a second diversion plate 19.
In one embodiment of the utility model, the oil-gas mixture enters the upper shell 11 through the oil-gas inlet 9 at the middle cam, and the oil-gas mixture can quickly enter the oil-blocking labyrinth under the guide of the guide slope 27, at this time, large oil drops in the oil-gas mixture are impacted on the surface of the special-shaped oil baffle 22 under the driving of the blow-by gas flow, and the large oil drops attached to the surface of the special-shaped oil baffle 22 can flow to the first oil collecting port 8 under the action of gravity, so that the captured part of gasoline can be recovered into the crankcase through the first oil drain pipeline 23 communicated with the first oil collecting port 8;
It can be understood that, because the special-shaped oil baffle 22 forming the oil baffle labyrinth has a special curve shape, the flow of the oil-gas mixture in the labyrinth is blocked, and the oil-gas mixture also forms a backflow vortex when passing through the tortuous place arranged on the special-shaped oil baffle 22, so that larger particle oil drops in the oil-gas mixture can be more fully contacted with the surface of the special-shaped oil baffle 22, and the collection efficiency of the oil-gas mixture is improved;
Through the design of the baffle labyrinth, the oil-gas mixture entering the upper shell 3 can be subjected to oil-gas 'pre-separation' treatment, and oil drops with the diameter of more than 1 mu m are mainly separated.
It will be appreciated by those skilled in the art that while larger particles of oil droplets having a diameter of 1 μm or more can be effectively separated by using an oil baffle labyrinth comprising a plurality of profiled oil baffle plates 22, the separation effect is very limited for oil droplets having a diameter of 0.5-1 μm, and for this reason, in the prior art, oil droplets having a diameter of 0.5-1 μm in an oil-gas mixture are usually effectively separated and collected by using a filter plug made of an oleophobic fine fiber material.
However, in the process of separating oil drops with diameters of 0.5-1 μm by adopting a filter cotton filtering mode, the technical personnel find that although the oil drops with diameters of 0.5-1 μm in an oil-gas mixture can be separated efficiently by adopting the filtering mode, the pressure loss (pressure drop) before and after the filter cotton is difficult to accurately control, the separation efficiency is insufficient due to the too small pressure loss, the whole pressure loss is too large due to the too large pressure loss, the internal pressure of a crankcase is too high, and further the conditions of engine oil leakage, abnormal abrasion of parts and serious possibility of oil injection are caused.
Aiming at the technical problems, the technical personnel decides to make the following improvement on the basis of the pre-separation structure, namely, a second pore plate 7 is arranged at the position, close to a first oil collecting port 8, inside a mounting port 2, an oil collecting baffle 18 is arranged at the position, close to the second pore plate 7, inside an upper shell 11, of the upper shell 11, a plurality of strip-shaped grooves are formed in the surface of the oil collecting baffle 18, and a filter cotton assembly 5 is arranged at the position, close to a second oil collecting port 28, inside the mounting port 2;
The filter plug assembly 5 includes:
The inside of the mounting port 2 is connected with a first pore plate 56, the side surface of the first pore plate 56 far away from the second pore plate 7 is provided with a filter cotton block containing seat 55, and the side surface of the filter cotton block containing seat 55 is detachably connected with a movable panel 51;
A porous filter material made of a special oleophobic fine fiber material is arranged between the movable panel 51 and the filter block accommodating seat 55, and the filter block 52 is made of the filter block 52.
In the above technical solution, after the oil-gas mixture is subjected to the oil-gas "pre-separation" treatment of the oil-blocking labyrinth, the oil-gas mixture reaches the second orifice plate 7 under the gathering guiding action of the two arc-shaped guide blocks 21, at this time, the oil-gas mixture contacts with the surface of the second orifice plate 7, and when passing through the holes on the second orifice plate 7, the oil-gas mixture is accelerated to impinge on the oil-collecting baffle 18, then contacts with the filter cotton assembly 5 under the guiding action of the second guide plate 19, and is subjected to the oil-gas separation treatment again by the filter cotton blocks 52 in the filter cotton assembly 5, wherein the oil-gas separation process is the "coarse separation" treatment process of the oil-gas mixture;
After many experiments and observations on the basis of the above structure, the technical personnel find that by arranging the second pore plate 7 and the oil collecting baffle 18 between the baffle labyrinth and the filter cotton assembly 5, the pressure loss of the oil-gas mixture before and after passing through the filter cotton block 52 can be controlled to be about 400pa, and when the oil-gas mixture is in the pressure loss state, oil drops with the diameter of 0.5-1 μm in the oil-gas mixture can be sufficiently and efficiently filtered by the filter cotton block 52, and the problem that the pressure loss of the whole system is increased, and the internal pressure of a crankcase is possibly caused to be too high can be avoided.
Through the technical scheme, when oil drops with the diameter of 0.5-1 mu m in the oil-gas mixture are separated, the pressure loss of the oil-gas mixture before and after passing through the filter cotton can be reasonably controlled, so that the oil drops with the diameter of 0.5-1 mu m in the oil-gas mixture can be sufficiently and efficiently filtered by the filter cotton block 52, the problem that the pressure loss of the whole system is increased and the internal pressure of a crankcase is possibly caused is solved, and the oil-gas separation efficiency of the valve chamber cover with the oil-gas separation function is improved.
The area, close to the third oil collecting port 29, inside the upper shell 11 is connected with a first guide plate 15, and the surface of the filter element fixing seat 3 is connected with a filter element 14;
The oil-gas mixture subjected to the rough separation treatment enters the filter element 14 through the oil-gas channel 4 and is subjected to the fine separation treatment by the filter cotton in the filter element 14, and the filter element 14 is mainly used for effectively separating and collecting oil drops, PM and PN particles with diameters below 0.5 mu m in the oil-gas mixture, and the gas subjected to the triple separation treatments of the pre-separation, the rough separation and the fine separation is discharged through the gas outlet pipeline 13.
It will be appreciated that the oil droplets separated and collected by the second orifice plate 7, the oil collecting baffle 18, the cotton filter assembly 5 and the filter element 14 fall into the first oil collecting port 8, the second oil collecting port 28, the third oil collecting port 29 and the fourth oil collecting port 30, and are collected into the crankcase by the first oil drain pipe 23, the second oil drain pipe 24, the third oil drain pipe 25 and the fourth oil drain pipe 26.
Preferably, the side of the filter cotton block containing seat 55 is provided with a limit clamping groove 54, the side of the movable panel 51 is provided with a limit clamping strip 53 which is matched with the limit clamping groove 54 in shape, and the movable panel 51 is detachably connected to the filter cotton block containing seat 55 through the cooperation of the limit clamping strip 53 and the limit clamping groove 54, so that the filter cotton block 52 can be conveniently assembled on the first pore plate 56, and the filter cotton block 52 can be conveniently replaced and maintained in the subsequent use process.
Preferably, the side of the first orifice plate 56 is connected with the connecting lath 6, and one side of the connecting lath 6 far away from the first orifice plate 56 is connected with the second orifice plate 7, the inside of the upper shell 11 is provided with the first fixing clamping groove 17 and the second fixing clamping groove 20, and the tops of the first orifice plate 56 and the second orifice plate 7 are respectively clamped in the first fixing clamping groove 17 and the second fixing clamping groove 20, so that the positions of the first orifice plate 56 and the second orifice plate 7 can be defined more accurately and firmly.
Preferably, a reinforcing panel 16 is provided inside the upper housing 11 in a region close to the filter plug assembly 5, and the reinforcing panel 16 is used to assist in defining the position of the filter plug assembly 5.
As shown in fig. 1, 8 and 9, in one embodiment of the present utility model, a connection end surface 36 is provided on a surface of the upper housing 11, a filter element positioning cover 12 is detachably connected to a surface of the connection end surface 36, fixing lugs are provided on both sides of a surface of the filter element positioning cover 12, fixing threaded holes 32 are provided on a surface of the fixing lugs, fixing threaded grooves 35 are provided on both sides of a surface of the connection end surface 36, and fixing bolts 31 are engaged and connected together inside the fixing threaded holes 32 and the fixing threaded grooves 35.
In this embodiment, when the filter element 14 needs to be replaced, the fixing bolt 31 can be sequentially rotated out from the inside of the fixing thread groove 35 and the fixing thread hole 32, and the arc-shaped positioning side plate 33 is pulled out from the inside of the upper shell 11, so that the filter element positioning cover 12 is directly separated from the upper shell 11, and then the filter element 14 is removed from the filter element fixing seat 3.
Preferably, the surface of filter core positioning cover 12 is the circumference form and is provided with a plurality of arc location curb plate 33, and the outside of filter core positioning cover 12 is provided with a plurality of external fixation buckle 34, and the inside of filter core positioning cover 12 is provided with a plurality of internal fixation buckle 37 to after inserting inside the casing 11 with arc location curb plate 33, can carry out preliminary fixed processing to the position of filter core positioning cover 12 and arc location curb plate 33, so that the staff adopts fixing bolt 31 to come firm the fixing of filter core positioning cover 12 on connecting terminal surface 36 follow-up. In addition, the snap design also effectively improves the stability of the connection between the cartridge positioning cover 12 and the connecting end face 36.
Preferably, the filter cotton of the filter element 14 is made of stainless steel metal fiber materials, a one-way pressure release valve is arranged in the filter element 14, and the filter cotton made of the stainless steel metal fiber materials can effectively improve the filtering efficiency of oil drops below 0.5 mu m, PM and PN particles in an oil-gas mixture, and can also improve the overall service life of the filter element 14;
By providing a one-way pressure relief valve inside the filter cartridge 14, the one-way pressure relief valve can be automatically opened when the filter cartridge is blocked or the pressure inside the crankcase is too high, thereby allowing the air flow to flow out through the one-way pressure relief valve.
As shown in FIG. 10, the present application may also provide the oil inlet port as an oil inlet port 38 at the oil filler neck to meet various design requirements.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.