Fixed hoist with balance beam
Technical Field
The invention relates to a fixed winch hoist with a balance beam. The hydraulic and hydroelectric engineering system is suitable for the field of hydraulic and hydroelectric engineering.
Background
At present, a single fixed pulley is usually used as a balancing device for the fixed hoist, and in the rope threading work of the existing fixed hoist at the installation stage, the rope threading work is complex and time-consuming due to the adoption of a steel wire rope, and particularly when the lift of the fixed hoist is large, the rope threading work efficiency is low and the subsequent balance adjustment work is complex.
Disclosure of Invention
The invention aims to solve the technical problems by providing the fixed winch hoist with the balance beam so as to reduce the threading and balance difficulty of the steel wire rope.
The invention adopts the technical scheme that the fixed winch hoist with the balance beam is characterized by comprising the following components:
A hoist bracket;
The winding drum set is arranged on the winch bracket and comprises a first winding drum and a second winding drum;
The lifting hook is provided with a first movable pulley and a second movable pulley;
The balance beam device is arranged on the winch bracket, and steel wire rope locking devices are arranged at two ends of the balance beam device in the length direction;
one end of the first steel wire rope is fixed on the steel wire rope locking device at one end of the balance beam device, and the other end of the first steel wire rope passes through the first movable pulley and is then fixed on the first winding drum;
The second steel wire rope, one end of the second steel wire rope is fixed on the steel wire rope locking device at the other end of the balance beam device, and the other end of the second steel wire rope passes through the second movable pulley and is then fixed on the second winding drum.
The balance beam device comprises:
The balance beam is parallel to the axis of the winding drum set in an initial state;
The supporting plate is arranged on the winch bracket, is arranged in parallel with the balance beam and is connected with the balance beam through the bracket, and the steel wire rope locking devices are arranged at the two ends of the supporting plate in the length direction;
The first rope guiding mechanism can be arranged on the balance beam in a reciprocating manner along the axis of the balance beam, and a first guiding channel for the first steel wire rope to pass through is arranged on the first rope guiding mechanism;
The second rope guiding mechanism can be arranged on the balance beam in a reciprocating manner along the axis of the balance beam, and a second guiding channel for the second steel wire rope to pass through is arranged on the second rope guiding mechanism;
The driving mechanism is arranged on the balance beam and can drive the first rope guiding mechanism and the second rope guiding mechanism to move back and forth along the axis of the balance beam, so that the movement of the first rope guiding mechanism is matched with the movement of the first steel wire rope in the axis direction of the first winding drum, and the movement of the second rope guiding mechanism is matched with the movement of the second steel wire rope in the axis direction of the second winding drum.
The driving mechanism comprises an external power mechanism and a power rod, wherein the power rod is parallel to the balance beam, external threads are formed on the power rod, the power rod is arranged in screw holes in the first rope guiding mechanism and the second rope guiding mechanism in a penetrating mode, and the power rod is connected with the external power mechanism.
The balance beam device is connected with the steel wire rope locking device through the special-shaped pulley mechanism.
A fixed hoist with a balance beam, comprising:
A hoist bracket;
The winding drum set is arranged on the winch bracket and comprises a first winding drum and a second winding drum;
a first hook having a first movable sheave;
the second lifting hook is provided with a second movable pulley;
The balance beam device is arranged on the winch bracket, and steel wire rope locking devices are arranged at two ends of the balance beam device in the length direction;
one end of the first steel wire rope is fixed on the steel wire rope locking device at one end of the balance beam device, and the other end of the first steel wire rope passes through the first movable pulley and is then fixed on the first winding drum;
The second steel wire rope, one end of the second steel wire rope is fixed on the steel wire rope locking device at the other end of the balance beam device, and the other end of the second steel wire rope passes through the second movable pulley and is then fixed on the second winding drum.
The balance beam device has the beneficial effects that the balance beam device is arranged, so that the traditional single steel wire rope can be replaced by fixing and transferring force by two steel wire ropes, and the difficulty in rope threading and balance balancing of the steel wire ropes is greatly reduced by arranging the two steel wire ropes.
Balance beams are a basic structure in machine manufacturing for solving the balance and support problems in mechanical systems. The invention provides a novel balance structure form for the steel gate fixed winch hoist of the hydraulic and hydroelectric engineering, and the balance beam can disperse the load in a mechanical system, so that the load is more uniform, the damage caused by overlarge load borne by certain parts alone is reduced, the balance beam is used for replacing the traditional balance pulley device, and the defects that the single pivot of the traditional balance beam is adjusted, the angle of a steel wire rope cannot be changed, the steel wire rope is easy to rub with structural members and the like are overcome.
The rope guiding mechanism on the balance beam device is matched with the movement of the steel wire rope in the axial direction of the winding drum, so that the angle of the steel wire rope entering the winding drum and the fixed pulley can be kept optimal, the number of rope winding layers of the steel wire rope can be greatly increased, and the multiplying power of the pulley can be increased, and the single tension of the steel wire rope can be reduced.
The rope locking mechanism of the balance beam adopts the special-shaped pulley, and the fan-shaped structural design of the pulley is used for meeting the uniformity of stress of structural members of the pulley under different heavy load working conditions, so that the stress strength of the balance structural members is not reduced under a heavy load adjustment state, and the vertical stress strength of rod members of the balance beam is greatly reduced when the balance beam is inclined to a certain angle.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment.
Fig. 2 is a top view of an embodiment.
Fig. 3 is a perspective view of an embodiment.
Fig. 4 is a sectional view of B-B of fig. 1.
1. The device comprises a transmission shaft, a guide shaft, a locking sleeve, a special-shaped pulley mechanism, a steel wire rope locking device, a bracket, a first rope guiding mechanism, a second rope guiding mechanism, a driving shaft, a driving power mechanism, a supporting plate, a first steel wire rope, a second steel wire rope, a roller and a driving shaft.
Detailed Description
Embodiment 1 As shown in fig. 1-4, the fixed winch hoist with the balance beam comprises a winch bracket, a winding drum set, a lifting hook, a balance beam device and the like, wherein the lifting hook is provided with a first movable pulley and a second movable pulley.
In this example, the winding drum set is mounted on the hoist bracket, and the winding drum set includes a first winding drum and a second winding drum, where the first winding drum and the second winding drum are coaxially connected.
The balance beam device in the embodiment comprises a balance beam and a supporting plate 9 which are arranged in parallel, wherein the middle part of the balance beam is connected with the middle part of the supporting plate 9 through a bracket 6, and the middle part of the supporting plate 9 is supported on a winch bracket through a fulcrum mechanism. When the balance beam device is in an initial balance state, the balance beam on the balance beam device is parallel to the axis of the winding drum group.
In this example, the length of the balance beam is adapted to the length of the axis direction of the winding drum set, the balance beam is provided with a first rope guiding mechanism 71 and a second rope guiding mechanism 72, and the first rope guiding mechanism 71 and the second rope guiding mechanism 72 are respectively located at two sides of the bracket 6 and respectively arranged on the balance beam in a way that the locking sleeve 3 can move back and forth along the axis of the balance beam.
The first rope guiding mechanism 71 in this example has a first guiding channel in which two parallel rollers 12 are arranged, the first wire rope 10 passing through the guiding channel from the area between the two rollers 12, and the second rope guiding mechanism 72 has a second guiding channel in which two parallel rollers 12 are arranged, the second wire rope 11 passing through the guiding channel from the area between the two rollers 12.
In this embodiment, a driving mechanism for driving the first rope guide 71 and the second rope guide 72 is provided corresponding to the first rope guide 71 and the second rope guide 72, and the driving mechanism adapts the movement of the first rope guide 71 to the movement of the first wire rope 10 in the first reel axis direction (the movement speed and the movement direction are adapted, for example, the wire rope moves d in the reel axis direction when the wire rope winds around the reel from the left end to the right end of the reel, and simultaneously the first rope guide 71 moves d from left to right), and adapts the movement of the second rope guide 72 to the movement of the second wire rope 11 in the second reel axis direction.
The embodiment comprises an external power mechanism 8, a transmission shaft 1 and two guide shafts 2, wherein the two guide shafts 2 are parts of a balance beam and are arranged in parallel with the length direction of the balance beam, the transmission shaft 1 is parallel to the guide shafts 2, the transmission shaft 1 is provided with left and right external threads, the left and right external threads are opposite and symmetrical, the transmission shaft is connected with the external power mechanism 8, and the transmission shaft is driven by the external power mechanism 8 to rotate around the axis thereof.
In this example, the first rope guiding mechanism 71 and the second rope guiding mechanism 72 are respectively installed on the guiding shaft 2 and the transmission shaft 1 through a locking sleeve 3, and the locking sleeve 3 is provided with guiding holes matched with the two guiding shafts 2 and threaded holes matched with external threads on the transmission shaft 1. The left external thread and the right external thread on the transmission shaft 1 are opposite and symmetrical, so that the motion of the rope guiding mechanisms at the two sides is symmetrical.
In this embodiment, two ends of the pallet 9 in the length direction are respectively provided with a wire rope locking device 5 through a special-shaped pulley mechanism 4. Because the special-shaped pulley is not a simple balance beam device, the structure of the special-shaped pulley is a fan-shaped structure, and the factors such as uniform stress of the round pulley and balance action of the rod balance beam are combined, the pulley rotation angle is larger, so that the problem that the amplitude range of uneven stress caused by different lengths of steel wire ropes on two sides is larger can be adjusted.
In this example, a first wire rope 10 is provided corresponding to a first reel, one end of the first wire rope is fixed on a wire rope locking device 5 at one end of the balance beam device, the other end of the first wire rope passes through a first movable pulley and a first rope guiding mechanism 71 and then is fixed on the first reel, a second wire rope 11 is provided corresponding to a second reel, one end of the second wire rope is fixed on the wire rope locking device 5 at the other end of the balance beam device, and the other end of the second wire rope passes through a second movable pulley and a second rope guiding mechanism 72 and then is fixed on the second reel.
According to the embodiment, the external power mechanism 8 drives the rope guiding mechanisms on two sides to move along the length direction of the balance beam through the transmission shaft 1, so that the positions of the rope guiding mechanisms and corresponding steel wire ropes on corresponding reels are basically corresponding, the steel wire ropes can be wound on the reels better, the rope skipping angle of the steel wire ropes is ensured to be more reasonable, and good winding can be realized.
The external power mechanism 8 in this case may employ a motor provided with a control unit for controlling the rotational speed and rotational direction thereof, which control unit determines the rotational speed and rotational direction of the motor based on a preset control rule in combination with the rotational speed and angle of the spool.
Embodiment 2 this embodiment is substantially identical to embodiment 1 except that in this embodiment the hooks comprise a first hook having a first movable pulley and a second hook having a second movable pulley.