CN222577223U

CN222577223U - Vibration reduction mechanism of vortex compressor

Info

Publication number: CN222577223U
Application number: CN202420589227.3U
Authority: CN
Inventors: 王位强; 林记亮
Original assignee: Suzhou Zhongcheng New Energy Technology Co ltd
Current assignee: Suzhou Zhongcheng New Energy Technology Co ltd
Priority date: 2024-03-26
Filing date: 2024-03-26
Publication date: 2025-03-07
Anticipated expiration: 2034-03-26

Abstract

The utility model discloses a scroll compressor vibration reduction mechanism, which includes: a body, which includes a plurality of first holes and a second hole; a first buffer device, which includes a first limit seat, a first buffer pad and a first limit column; the first limit seat is arranged in the first hole, the first buffer pad is placed at the bottom of the first hole, and the edge of the first buffer pad conflicts with the inner wall of the first limit seat; one end of the first limit column conflicts with the first hole; a second buffer device, which includes a second limit seat, a second buffer pad and a second limit column; the second limit seat includes a tube and an annular portion, the tube is arranged in the second hole, the second buffer pad includes a peripheral portion and a seat portion, the annular portion conflicts with the seat portion, the peripheral portion is arranged in the tube portion, the outer wall of the peripheral portion conflicts with the inner wall of the tube portion, and the second limit column is arranged in the peripheral portion. Through the above structure, a better vibration reduction effect can be achieved through a multi-stage structure, and a split structure is adopted, which is easy to process and replace.

Description

Vibration reduction mechanism of vortex compressor

Technical Field

The utility model relates to a vibration reduction mechanism of a scroll compressor, and belongs to the technical field of scroll compressors.

Background

The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.

The scroll compressor is a positive displacement compression compressor, and the compression part consists of a movable scroll and a fixed scroll. The air conditioner is widely applied to the fields of chemical industry, refrigeration, air separation, petroleum, natural gas and the like, and has the advantages of high efficiency, energy conservation, stability and the like. However, the compression process of the scroll compressor is uneven, periodic pressure pulsation and torque fluctuation can be generated, so that the compressor vibrates, the running speed of the scroll compressor is high, gaps between scroll hosts are small, and if impurities or liquid enter, the scroll hosts can be worn or blocked, so that the severe vibration of the compressor is caused. If vibration reduction is not good, vibration of the compressor can be transmitted to an installation foundation and surrounding equipment, noise pollution and equipment damage are caused, meanwhile, abrasion of a vortex main machine can be aggravated by vibration of the compressor, service life and efficiency of the compressor are reduced, even shutdown faults are caused, output is further influenced, and large loss is caused to economy.

The prior vibration damping treatment for the scroll compressor is generally to set up a first hole below the support at the bottom of the compressor and to damp vibration through an elastic mechanism, but the effect is often unsatisfactory, and the vibration damping unit is generally of an integral fixed structure, so that maintenance and replacement are difficult when faults occur, and the production cost is high.

There is no vibration reduction mechanism for scroll compressors that can solve the above-mentioned problems.

Disclosure of utility model

The utility model aims to provide a vibration reduction mechanism of a scroll compressor, which can realize better vibration reduction effect through a multi-stage structure, adopts a split structure and is easy to process and replace.

In order to achieve the above object, the present utility model discloses a vibration reduction mechanism of a scroll compressor, comprising:

A body having opposite first and second sides, wherein the first side of the body is for connection with a support post;

At least one first buffer device extending from the body into the support column and being configured to abut against the support column;

at least one second cushioning device extending from the body in a direction away from the support post.

The first buffer device comprises a first limit seat, a first buffer cushion and a first limit column, wherein the first limit seat is in a tubular shape, a first hole facing the support column is formed in the body in the first side direction, the first limit seat is arranged in the first hole in a penetrating mode, the outer wall of the first limit seat is attached to the inner wall of the first hole, the diameter of the inner wall of the first limit seat is larger than that of the support column, the first buffer cushion is in an annular shape, the first buffer cushion is placed at the bottom of the first hole, the edge of the first buffer cushion is in contact with the inner wall of the first limit seat, one end of the first limit column is in contact with the first hole, and the diameter of the first limit column is smaller than the inner diameter of the hole portion.

The second buffer device comprises a second limit seat, a second buffer pad and a second limit column, wherein the second limit seat comprises a pipe part and an annular part arranged at one end of the pipe part, the body is provided with a second hole in the second side direction, the pipe part is arranged in the second hole in a penetrating mode, the outer wall of the pipe part is matched with the inner wall of the second hole, the second buffer pad comprises a peripheral part and a seat part arranged at one end of the peripheral part, the annular part is abutted against the seat part, the peripheral part is arranged in the pipe part in a penetrating mode, the outer wall of the peripheral part is abutted against the inner wall of the pipe part, and the second limit column is arranged in the peripheral part in a penetrating mode, and the inner wall of the peripheral part is abutted against the outer wall of the second limit column.

Further, the second limiting column comprises a fixing hole, and the fixing hole is fixed with the external frame through a mounting bolt.

Further, the number of the combination of the support column, the first hole and the first buffer device is three, and the combination of the support column, the first hole and the first buffer device is arranged in an isosceles triangle mirror image on the body.

Further, the number of the second holes and the second buffer devices is four, and the four groups of the second holes and the second buffer devices are distributed at the four corners of the body.

Further, the body is composed of nylon and 50% glass fiber material.

Further, the first cushion pad and the second cushion pad are made of rubber materials.

Further, a part of cylindrical surface at one end of the first limiting column is abutted against the first buffer pad.

By the technical scheme, the utility model has the following beneficial effects:

1. According to the vibration damping mechanism of the scroll compressor, vibration from the scroll compressor at the top can be filtered twice through the bipolar vibration damping structure formed by the plurality of groups of first buffer devices and the second buffer devices, and compared with the traditional single-stage vibration damping structure, the vibration damping mechanism of the scroll compressor can achieve a better vibration damping effect, and is beneficial to avoiding the reduction of mechanical life and the interference to the environment caused by vibration of the scroll compressor to the greatest extent.

2. The vibration reduction mechanism of the vortex compressor adopts a split structure, can realize quick disassembly, is convenient to process and replace, remarkably enhances the maintenance efficiency and indirectly increases the output.

Drawings

In order to more clearly illustrate the embodiments of the present description or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some of the embodiments described in the present description, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic cross-sectional view of a vibration reduction mechanism for a scroll compressor provided in accordance with an embodiment of the present disclosure;

FIG. 2 is an isometric view of a vibration reduction mechanism for a scroll compressor according to an embodiment of the present disclosure;

FIG. 3 is a schematic view of a vibration reduction mechanism of a scroll compressor provided in accordance with an embodiment of the present disclosure after installation;

100 parts of support columns, 200 parts of frames, 1 part of bodies, 11 parts of first holes, 12 parts of second holes, 2 parts of first buffer devices, 21 parts of first limiting seats, 22 parts of first buffer pads, 23 parts of first limiting columns, 3 parts of second buffer devices, 31 parts of second limiting seats, 311 parts of pipe parts, 312 parts of annular parts, 32 parts of second buffer pads, 321 parts of peripheral parts, 322 parts of seat parts, 33 parts of second limiting columns, 331 parts of fixing holes.

Detailed Description

In order to make the technical solutions in the present specification better understood by those skilled in the art, the technical solutions in the embodiments of the present specification will be clearly and completely described below with reference to the drawings in the embodiments of the present specification, and it is obvious that the described embodiments are only some embodiments of the present specification, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are intended to be within the scope of the present disclosure.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "middle", "lower", "inner", "outer", "front", "rear", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or component to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. The terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. Hereinafter, an embodiment of the present utility model will be described in terms of its overall structure.

Referring to fig. 1-3, a vibration damping mechanism of a scroll compressor according to the present embodiment is provided for supporting a compressor, and includes:

A body 1, the body 1 having opposite first and second sides, wherein the first side of the body 1 is adapted to be coupled to a support column 100;

At least one first buffer device 2, wherein the first buffer device 2 extends into the support column 100 from the body 1 and is used for abutting against the support column 100;

At least one second cushioning device 3, said second cushioning device 3 extending from said body 1 in a direction away from said support column 100.

By means of the structure, the body 1 in the embodiment comprises two-stage vibration reduction from top to bottom, compared with the traditional one-stage vibration reduction, the vibration decomposition effect of the embodiment on the compressor is remarkably improved, and therefore environmental noise caused by vibration and mechanical abrasion conditions can be reduced.

Further, the first buffer device 2 comprises a first limit seat 21, a first buffer cushion 22 and a first limit post 23, wherein the first limit seat 21 is arranged in a tubular shape, the first limit seat 21 is arranged in the first hole 11 in a penetrating manner, the outer wall of the first limit seat 21 is attached to the inner wall of the first hole 11, the diameter of the inner wall of the first limit seat 21 is larger than that of the support column 100, the first buffer cushion 22 is arranged in a ring shape, the first buffer cushion 22 is placed at the bottom of the first hole 11, the edge of the first buffer cushion 22 is abutted against the inner wall of the first limit seat 21, one end of the first limit post 23 is abutted against the first hole 11, the diameter of the first limit post 23 is smaller than the inner diameter of the hole part, the second buffer device 3 comprises a second limit seat 31, a second buffer cushion 32 and a second limit post 33, the second limit seat 31 comprises a pipe part 311 and an annular part 312 arranged at one end of the pipe part 311, the pipe part 311 is arranged in the second hole 12 in a penetrating manner, the inner wall of the second hole 12 is matched with the outer wall of the pipe part 311, the second buffer cushion 22 comprises a peripheral part 321 and an annular part 321 arranged at one end of the peripheral part 321 and an inner wall 321 abutted against the peripheral part 321 and an inner wall of the peripheral part 321 is arranged at the peripheral part 33 and abutted against the peripheral part 33.

When the vibration absorber is used in the embodiment, a worker only needs to fix and stabilize a plurality of second buffer devices 3 on the body 1 and the external frame 200, then align the support columns 100 at the bottom of the compressor with the first buffer devices 2 in the first holes 11, insert the plurality of support columns 100 into the first buffer devices 2, so that the hollow support columns 100 can be sleeved on the first limit columns 23 of the first buffer devices 2, at this time, as the first limit seats 21 and the first limit columns 23 play a limit effect on the inner and outer walls of the support columns 100 respectively, meanwhile, one ends of the support columns 100 are also abutted on the flexible first buffer cushions 22 formed by rubber, after the compressor runs, if the compressor vibrates, the vibration can be transferred to the support columns 100 at the bottom of the compressor, wherein after part of vibration energy with small amplitude can be compressed through the flexible first buffer cushions 22, the potential energy of the vibration can be converted into elastic deformation of the first buffer cushions 22, and finally offset, part of the vibration can be continuously transferred to the first limit seats 21, the first limit seats 22 and the first body 23 on the two sides of the support columns 100, and the second limit seats 31 are continuously transferred to the second limit seats 31, and the residual vibration absorber is continuously transferred to the second limit seats 31 by the second limit seats, thereby realizing that the vibration absorber is continuously transferred to the second limit seats 31.

In the use process of the embodiment, as the vibration of the compressor is digested for the first time in the first buffer device 2, and the digested vibration is further digested for the second time in the second buffer device 3 of the second stage, compared with the traditional single-stage damping support structure which is digested only by single vibration, the vibration damping support structure has the advantages of realizing higher noise reduction effect, avoiding noise pollution and equipment damage caused by the fact that the vibration caused by larger vibration is transmitted to the installation foundation and surrounding equipment, and further prolonging the service life and efficiency of the compressor. Meanwhile, as the first buffer device 2 and the second buffer device 3 serving as the secondary shock-absorbing cores are formed by a plurality of split structures, quick disassembly and quick assembly can be realized under the condition of no special tool, and compared with the traditional integrated structure, the secondary shock-absorbing component with the split structure can effectively improve the later maintenance efficiency of the vortex compressor shock-absorbing mechanism.

Further, as shown in fig. 1 and 3, the body 1 is configured as a conventional rectangular plate structure, the plate structure of the body 1 slightly bulges from four sides to the middle to play a role of enhancing structural support, and the position of the first hole 11 on the body 1 is prefabricated according to a specific compressor model, in this embodiment, as shown in fig. 1, the first hole 11 is arranged along the mirror image of the body 1 in an isosceles triangle mirror image, and by the arrangement manner, the stability balance can be effectively realized, and the position of the second hole 12 is arranged at the corners of the rectangle of the body 1 to realize the most stable supporting effect on the body 1. In practical use, the body 1 can be screwed into the second limiting post 33 through the combination of the second hole 12 and the second buffer device 3 by bolts, and can be mounted on the external frame 200, or can be mounted in any other area where the compressor mechanism is needed. The first limiting seat 21 in the first buffer device 2 is arranged in an annular cylinder shape, and the bottom of the first limiting seat 21 is provided with a small amount of convex base structure which is abutted against the bottom surface of the first hole 11, so that the stability of the first limiting seat 21 in the first hole 11 is enhanced. The length of the first limiting seat 21 is matched with the depth of the first hole 11, so that the first limiting seat 21 protrudes out of the first hole 11. It should be noted that, the outer contours of the first buffer pad 22 and the first limiting post 23 are both configured to be in a matched circular or cylindrical structure, so that the stress of the first buffer device 2 after vibration can be more balanced. The first cushion 22 is sleeved on the peripheral annular region at the bottom of the first limiting post 23, so that after the fixing, the supporting post 100 can fall on the first cushion 22 in the annular region, and a better vibration reduction effect can be achieved.

In another embodiment, the first cushion 22 in the first cushioning device 2 may cover the lower portion of the first limiting post 23, that is, the first limiting post 23 and the supporting post 100 are abutted together on the first cushion 22 of the flexible structure, and at this time, the first cushioning device 2 may absorb the kinetic energy of the flexible component with a larger area, so as to obtain a better shock absorbing effect.

Further, the pipe portion 311 of the second limiting seat 31 is also configured to be a cylindrical structure matching with the inner wall of the second hole 12, and the whole of the peripheral portion 321 of the second cushion pad 32 and the second limiting post 33 are configured to be a circular or cylindrical structure matching with each other, so that the stress of the second cushion device 3 after vibration can be more balanced.

Further, as shown in fig. 2, the number of the combinations of the support columns 100, the first holes 11 and the first cushioning devices 2 is three, and the combinations of the three groups of support columns 100, the first holes 11 and the first cushioning devices 2 are arranged in an isosceles triangle mirror image on the body 1. Meanwhile, the number of the combinations of the second holes 12 and the second cushioning devices 3 is four, and the combinations of the four groups of the second holes 12 and the second cushioning devices 3 are arranged at the four corner edge positions of the body 1. Specifically, by the triangular arrangement of the first buffer device 2 and the four-side angular arrangement of the second buffer device 3 which are mirror-symmetrical, the pressure from the compressor and the vibration transmitted to the vibration damping mechanism body 1 can be more uniformly dispersed.

Further, as shown in fig. 1, the second stopper post 33 includes a fixing hole 331, and the fixing hole 331 is fixed to the outer frame 200 by a mounting bolt. The fixing hole may be an internal thread structure in another embodiment, and is a conventional cylindrical structure space in this embodiment, so that the fixing piece on the external frame 200 is inserted and fixed, and then the body 1 is locked.

Further, the body is composed of nylon and 50% glass fiber material. Specifically, the body 1 was injection molded and the weight was 490g. In the first buffer device 2 and the second buffer device 3, the first limit seat 21 and the second limit seat 31 are injection molded, the weight is 5-10g, the first buffer cushion 22 and the second buffer cushion 32 are rubber molded, the weight is 10-15g, the first limit column 23 and the second limit column 33 are lathe molded, and the weight is 10-15g. That is, the first and second cushioning devices 2 and 3 are each composed of three components, and the weight is about 30g, and a better balance is achieved in terms of cost and vibration reduction effect than the body 1 of 490g.

While the principles and embodiments of the present utility model have been described in detail in the foregoing application of the principles and embodiments of the present utility model, the above examples are provided for the purpose of aiding in the understanding of the principles and concepts of the present utility model and may be varied in many ways by those of ordinary skill in the art in light of the teachings of the present utility model, and the above descriptions should not be construed as limiting the utility model.

Claims

1. A scroll compressor vibration reduction mechanism, comprising:

2. The vibration reduction mechanism of a scroll compressor according to claim 1, wherein the first buffer device comprises a first limiting seat, a first buffer pad and a first limiting column, the first limiting seat is in a tubular shape, a first hole facing the supporting column is formed in the body in the first side direction, the first limiting seat is arranged in the first hole in a penetrating mode, the outer wall of the first limiting seat is attached to the inner wall of the first hole, the diameter of the inner wall of the first limiting seat is larger than that of the supporting column, the first buffer pad is in a ring shape, the first buffer pad is placed at the bottom of the first hole, the edge of the first buffer pad is in contact with the inner wall of the first limiting seat, one end of the first limiting column is in contact with the first hole, and the diameter of the first limiting column is smaller than the inner diameter of the first hole.

3. The vibration damping mechanism of a scroll compressor according to claim 2, wherein the second buffer device comprises a second limiting seat, a second buffer pad and a second limiting post, the second limiting seat comprises a pipe portion and an annular portion arranged at one end of the pipe portion, the body is provided with a second hole in the second side direction, the pipe portion is arranged in the second hole in a penetrating mode, the outer wall of the pipe portion is matched with the inner wall of the second hole, the second buffer pad comprises a peripheral portion and a seat portion arranged at one end of the peripheral portion, the annular portion is abutted against the seat portion, the peripheral portion is arranged in the pipe portion in a penetrating mode, the outer wall of the peripheral portion is abutted against the inner wall of the pipe portion, the second limiting post is arranged in the peripheral portion in a penetrating mode, and the inner wall of the peripheral portion is abutted against the outer wall of the second limiting post.

4. The vibration reduction mechanism of a scroll compressor according to claim 3, wherein the second limit post includes a fixing hole, and wherein the fixing hole is fixed to the outer frame by a mounting bolt.

5. The vibration damping mechanism of a scroll compressor according to claim 2, wherein the number of combinations of the support column, the first hole and the first buffer means is three, and the three combinations of the support column, the first hole and the first buffer means are arranged in an isosceles triangle mirror image on the body.

6. The vibration damping mechanism for a scroll compressor according to claim 3, wherein the number of combinations of said second holes and said second damper is four, and the four combinations of said second holes and said second damper are arranged at the four corner edges of the body.

7. The vibration reduction mechanism of a scroll compressor according to claim 1, wherein said body is constructed of nylon and 50% fiberglass material.

8. The vibration damping mechanism for a scroll compressor according to claim 3, wherein said first cushion and said second cushion are formed of a rubber material.

9. The vibration damping mechanism of a scroll compressor according to claim 5, wherein a portion of the cylindrical surface at one end of said first stopper post abuts said first cushion pad.