Automatic winding machine
Technical Field
The utility model relates to the field of silica gel production equipment, in particular to an automatic winding machine which is convenient for exhausting a multi-layer silica gel cylinder blank.
Background
Silica gel is a common industrial product, and in the production process of silica gel, the silica gel is sometimes required to be made into a cylinder shape, and is generally made of multiple layers of silica gel, so that a small gas cavity can be formed, the subsequent processing of the silica gel is not facilitated, and the product performance is also reduced. Therefore, an automatic winding machine is needed to wind and press the silica gel cylinder blank and exhaust air.
Disclosure of utility model
Aiming at the defects in the prior art, the utility model provides an automatic winding machine.
The automatic winding machine comprises a frame, wherein a main machine box is arranged at one end of the frame, a pushing mechanism is arranged at the other end of the frame, a PLC control panel is arranged on the main machine box, a main motor connected with the PLC control panel is arranged in the main machine box, the main motor is connected with a clamping disc extending out of the main machine box, the clamping disc clamps a hollow rod for bearing a silica gel cylinder blank, the other end of the hollow rod is matched with the pushing mechanism, and a movable water cloth belt supply mechanism for supplying water cloth belts to the silica gel cylinder blank is arranged on the frame.
In order to better realize the utility model, the movable water cloth belt supply mechanism comprises a first sliding rail arranged on a frame, a first sliding plate is slidingly matched on the first sliding rail, a motor is arranged on the first sliding plate, a water cloth belt winding wheel is arranged on a rotating shaft of the motor, a water cloth belt on the water cloth belt winding wheel is matched with a silica gel cylinder blank on a hollow rod through a guide mechanism, and a reciprocating mechanism positioned below the first sliding rail is arranged on the frame and connected with the first sliding plate.
In order to better realize the utility model, the reciprocating mechanism comprises two mounting seats, wherein one mounting seat is provided with a driving gear and is matched with a corresponding driving motor, the other mounting seat is provided with a driven gear, the driving gear and the driven gear are matched through a toothed belt in a transmission way, and the first sliding plate is connected with the outer side of the toothed belt.
In order to better realize the utility model, the guide mechanism comprises a stand column arranged on the first sliding plate, a second sliding block sleeved on the stand column and matched with corresponding locking screws, a horizontal rod which is arranged horizontally and matched with corresponding locking screws freely penetrates through the second sliding block, one end of the horizontal rod is provided with a mounting plate, the mounting plate is provided with a rolling guide wheel positioned in the middle part, and two sides of the rolling guide wheel are also provided with fixed guide rods.
In order to better realize the utility model, the pushing mechanism comprises a cylinder mounting seat arranged on the frame, a first cylinder is arranged on the cylinder mounting seat, the first cylinder is matched with a first telescopic rod, the end part of the first telescopic rod is provided with a conical pushing piece, and the conical pushing piece is matched with the end part of the hollow rod.
In order to better realize the utility model, a second slide rail with the direction perpendicular to the direction of the first slide rail is arranged on the frame, a third slide block is in sliding fit on the second slide rail, the air cylinder mounting seat is arranged on the third slide block, a second air cylinder positioned below the second slide rail is also arranged on the frame, the second air cylinder is matched with a second telescopic rod, and the second telescopic rod is connected with the third slide block.
The automatic winding machine has the beneficial effects that through the cooperation of a rack, a main machine box, a pushing mechanism, a PLC control panel, a main motor, a clamping disc, a hollow rod, a movable water cloth belt supply mechanism and the like, when the automatic winding machine is used, a proper hollow rod is selected according to the inner diameter of a silica gel cylinder blank, the hollow rod penetrates into the silica gel cylinder blank and then is clamped by the clamping disc, the other end of the hollow rod is tightly pushed by the pushing mechanism, the main motor is controlled by the PLC control panel to rotate, the hollow rod is driven to rotate, and meanwhile, the movable water cloth belt supply mechanism continuously supplies water cloth belts to wind and extrude the silica gel cylinder blank, so that air in the silica gel cylinder blank can be conveniently and rapidly discharged, and the product quality is improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. Like elements or portions are generally identified by like reference numerals throughout the several figures. In the drawings, elements or portions thereof are not necessarily drawn to scale.
FIG. 1 is a schematic view of an automatic reel machine according to the present utility model;
FIG. 2 is a schematic view of another construction of the automatic winding machine of the present utility model;
FIG. 3 is a schematic view of a portion of an automatic reel machine according to the present utility model;
In the drawing, 1-rack, 2-mainframe box, 3-PLC control panel, 4-clamping disk, 5-hollow rod, 6-cylinder mount pad, 7-first cylinder, 8-first telescopic rod, 9-conical pushing piece, 10-first slide rail, 11-motor, 12-water cloth tape winding wheel, 13-first slide plate, 14-guiding mechanism, 15-second slide rail, 16-third slide block, 17-second cylinder, 18-mount pad, 19-toothed belt, 20-upright post, 21-second slide block, 22-horizontal rod, 23-rolling guiding wheel, 24-fixed guiding rod.
Detailed Description
Embodiments of the technical scheme of the present utility model will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present utility model, and thus are merely examples, and are not intended to limit the scope of the present utility model.
It is noted that unless otherwise indicated, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this utility model pertains.
Examples:
As shown in fig. 1 to 3, the automatic winding machine comprises a frame 1, wherein a main machine case 2 is arranged at one end of the frame 1, a pushing mechanism is arranged at the other end of the frame, a PLC control panel 3 is arranged on the main machine case 2, a main motor connected with the PLC control panel 3 is arranged in the main machine case 2, a clamping disc 4 extending out of the main machine case 2 is connected with the main motor, a hollow rod 5 for bearing a silica gel cylinder blank is clamped by the clamping disc 4, the other end of the hollow rod 5 is matched with the pushing mechanism, and a movable water cloth belt supply mechanism for supplying water cloth belts for the silica gel cylinder blank is arranged on the frame 1. According to the automatic winding machine, through the cooperation of the frame 1, the main machine box 2, the pushing mechanism, the PLC control panel 3, the main motor, the clamping disc 4, the hollow rod 5, the movable water cloth belt supply mechanism and the like, when the automatic winding machine is used, the proper hollow rod 5 is selected according to the inner diameter of a silica gel cylinder blank, the hollow rod 5 penetrates into the silica gel cylinder blank and then is clamped through the clamping disc 4, the pushing mechanism pushes the other end of the hollow rod to tightly, the main motor is controlled by the PLC control panel 3 to rotate, the hollow rod 5 is driven to rotate, and meanwhile, the movable water cloth belt supply mechanism is used for continuously supplying water cloth belts to wind and extrude the silica gel cylinder blank, so that air in the silica gel cylinder blank can be conveniently and rapidly discharged, and the product quality is improved.
Preferably, the movable water cloth belt supplying mechanism comprises a first sliding rail 10 arranged on the frame 1, a first sliding plate 13 is slidably matched with the first sliding rail 10, a motor 11 is arranged on the first sliding plate 13, a water cloth belt winding wheel 12 is arranged on a rotating shaft of the motor 11, a water cloth belt on the water cloth belt winding wheel 12 is matched with a silica gel cylinder blank on the hollow rod 5 through a guide mechanism 14, and a reciprocating mechanism positioned below the first sliding rail 10 is arranged on the frame 1 and connected with the first sliding plate 13. The reciprocating mechanism comprises two mounting seats 18, wherein one mounting seat 18 is provided with a driving gear and is matched with a corresponding driving motor, the other mounting seat 18 is provided with a driven gear, the driving gear and the driven gear are in transmission matching through a toothed belt 19, and the first sliding plate 13 is connected with the outer side of the toothed belt 19. The motor 11, driving motor and PLC control panel 3 are connected, can control driving motor corotation or reversal, let the tooth area advance or retreat, let first slide 13 reciprocating motion, motor 11 drive water strap winding wheel 12 rotate, give the even water strap that supplies of silica gel section of thick bamboo blank, guide mechanism 14 plays the effect of direction, improves the smoothness when water strap twines the silica gel section of thick bamboo blank, avoids the circumstances such as knot.
Preferably, the guiding mechanism 14 comprises a vertical column 20 installed on the first sliding plate 13, a second sliding block 21 is sleeved on the vertical column 20 and matched with a corresponding locking screw, a horizontal rod 22 horizontally arranged is freely penetrated on the second sliding block 21 and matched with a corresponding locking screw, one end of the horizontal rod 22 is provided with a mounting plate, a rolling guiding wheel 23 positioned in the middle part is arranged on the mounting plate, and fixed guiding rods 24 are further arranged on two sides of the rolling guiding wheel 23. After the design, the water cloth belt is wound from one fixed guide rod 24 to the rolling guide wheel 23, then is wound from the other fixed guide rod 24 and then is wound on the silica gel cylinder blank in use.
Preferably, the pushing mechanism comprises a cylinder mounting seat 6 arranged on the frame 1, a first cylinder 7 is arranged on the cylinder mounting seat 6, the first cylinder 7 is matched with a first telescopic rod 8, a conical pushing piece 9 is arranged at the end part of the first telescopic rod 8, and the conical pushing piece 9 is matched with the end part of the hollow rod 5. The first cylinder 7 can be connected with a foot switch, the expansion and contraction of the first telescopic rod 8 can be conveniently controlled, when the first telescopic rod 8 is contracted, the conical pushing piece 9 leaves the hollow rod 5, the clamping disc 4 can be loosened at the moment, the hollow rod 5 can be taken down, and the silica gel cylinder blank can be replaced.
Preferably, a second sliding rail 15 with a direction perpendicular to the direction of the first sliding rail 10 is arranged on the frame 1, a third sliding block 16 is slidingly matched on the second sliding rail 15, the cylinder mounting seat 6 is mounted on the third sliding block 16, a second cylinder 17 positioned below the second sliding rail 15 is also arranged on the frame 1, the second cylinder 17 is matched with a second telescopic rod, and the second telescopic rod is connected with the third sliding block 16. After the design, when the first telescopic rod 8 is contracted, the second air cylinder 17 can be controlled, the second telescopic rod is contracted, the third sliding block 16 is driven to transversely move away, the silica gel cylinder blank can be directly taken down from the hollow rod 5 at the moment, the same type of silica gel cylinder blank is replaced, the clamping disc 4 does not need to be operated, and the operation is more convenient.
It should be noted that the above embodiments are only used to illustrate the technical solution of the present utility model, but not to limit the technical solution of the present utility model, and although the detailed description of the present utility model is given with reference to the above embodiments, it should be understood by those skilled in the art that the technical solution described in the above embodiments may be modified or some or all technical features may be equivalently replaced, and these modifications or substitutions do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the present utility model, and all the modifications or substitutions are included in the scope of the claims and the specification of the present utility model.