CN222568304U - A circulating fan for intelligent powder coating system - Google Patents

A circulating fan for intelligent powder coating system Download PDF

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Publication number
CN222568304U
CN222568304U CN202421111591.5U CN202421111591U CN222568304U CN 222568304 U CN222568304 U CN 222568304U CN 202421111591 U CN202421111591 U CN 202421111591U CN 222568304 U CN222568304 U CN 222568304U
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China
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unit
pipe
fan
coating system
circulating fan
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CN202421111591.5U
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Inventor
潘庾强
林凯敏
沈叶庆
陈云
胡兴贤
朱顺伟
俞帆
郑金冲
周飞飞
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Zhejiang Deqing Fuyuan Intelligent Equipment Technology Co ltd
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Zhejiang Deqing Fuyuan Intelligent Equipment Technology Co ltd
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Abstract

The utility model belongs to the technical field of fan equipment, and particularly relates to a circulating fan for an intelligent powder spraying and coating system. The utility model provides a circulating fan for an intelligent powder spraying coating system, which can effectively perform the basic hot air circulation function of the fan by arranging a limiting ring unit, a filter screen frame body unit, a supporting frame unit, a motor, a connecting shaft and fan blades on an opening combined pipe unit, wherein the motor is positioned outside the opening combined pipe unit, so that a pipe body is not blocked greatly, and the motor can be far away from hot air, thereby prolonging the effective service life of the fan.

Description

Circulating fan that intelligence powder spraying application system used
Technical Field
The utility model belongs to the technical field of fan equipment, and particularly relates to a circulating fan for an intelligent powder spraying and coating system.
Background
An intelligent powder spraying coating system, which relates to an electrostatic spraying production line with intelligent function. Generally, the intelligent functions comprise real-time monitoring, internet of things, safety alarm and the like. The electrostatic spraying production line can perform rust-proof spraying protection operation on various workpieces in the fields of automobiles, electric appliances, building materials and the like.
In addition, the circulating fan equipment is generally used in a pretreatment link and a paint film curing link of an electrostatic spraying production line. The method for using the circulating drying device comprises the steps of placing a workpiece into a drying box after cleaning or after spraying, and starting a fan and electric heating equipment to achieve a circulating drying effect.
The conventional common circulating fan mainly comprises a pipeline, a motor and fan blades, and the hot air flow can flow in the drying box in a circulating way. Compared with the common drying operation, the circulating type drying operation has the advantages of full and uniform drying degree, high heat utilization rate and the like.
For example, the Chinese patent with the grant bulletin number of CN212079696U and the grant bulletin day of 2020.12.04 discloses a special energy-saving fan for quick cleaning type coating, which comprises a shell, wherein the top of the shell is hinged with a cover plate through a hinge, the right side of the top of the shell is provided with a long groove, one side of an inner cavity of the long groove is fixedly connected with a first spring, the left side of the first spring is fixedly connected with a clamping block, the right side of the cover plate is provided with a clamping groove matched with the clamping block, and the top of the clamping block is fixedly connected with a pull rod.
The fan in the patent has the advantages that the problem that dust and dirt on the surface of the impeller are inconvenient to clean in the existing energy-saving fan for coating is solved, the fan body is convenient to detach and clean, maintenance and cleaning of workers are facilitated, and the service life of the fan body is guaranteed.
However, the fan has at least the following disadvantages in the actual use process, and the fan is also the technical problem to be solved by the utility model, namely:
The fan body structure is directly arranged in the shell, so that the effective airflow passing area of the fan body structure is greatly reduced, the fan body is in a high-temperature environment for a long time, and the effective service life of the fan body is shortened.
Therefore, in summary, a novel fan device with an external motor and a good hot air circulation effect is urgently needed at present, so that the novel fan device is used in the cleaning, drying and paint film solidifying links of an intelligent powder spraying and coating system.
Disclosure of utility model
The utility model provides a circulating fan for an intelligent powder spraying coating system, which can effectively perform the basic hot air circulation function of the fan by arranging a limiting ring unit, a filter screen frame body unit, a supporting frame unit, a motor, a connecting shaft and fan blades on an opening combined pipe unit, wherein the motor is positioned outside the opening combined pipe unit, so that a pipe body is not blocked greatly, and the motor can be far away from hot air, thereby prolonging the effective service life of the fan.
The technical scheme includes that the circulating fan for the intelligent powder spraying coating system structurally comprises a motor, a connecting shaft, fan blades, an opening combined pipe unit, a limiting ring unit, a filter screen frame body unit and a support frame unit, wherein the opening combined pipe unit is inserted into the motor and used for disassembling and assembling the fan blades, the limiting ring unit is arranged in the opening combined pipe unit and used for sleeving the connecting shaft, the filter screen frame body unit is arranged on the limiting ring unit, and the support frame unit is arranged on the outer surface of the opening combined pipe unit and used for installing the motor.
The further preferable technical scheme is that the opening combined pipe unit comprises an upper transverse pipe, a vertical pipe arranged on the upper transverse pipe, a lower transverse pipe arranged on the vertical pipe, an opening arranged on the vertical pipe and used for disassembling and assembling the fan blade and the filter screen frame body unit, and a mounting hole arranged on the lower transverse pipe and used for plugging in a motor shaft of the motor.
The further preferable technical scheme is that the opening combined pipe unit further comprises a cover plate arranged on the opening and a reinforcing bolt arranged on the cover plate and used for connecting the filter screen frame body unit.
The further preferable technical scheme is that the opening combined pipe unit further comprises a cleaning wastewater outlet arranged on the lower transverse pipe.
The further preferable technical scheme is that the limiting ring unit comprises a limiting ring sleeved on the connecting shaft, radial strips arranged on the limiting ring, and an opening block arranged on the radial strips and screwed with the inner side surface of the vertical pipe and used for supporting and installing the filter screen frame body unit.
The further preferable technical scheme is that the number of the limiting rings is 2, the limiting rings are respectively arranged at the upper side and the lower side of the fan blade, and the limiting ring unit further comprises L-shaped fixing strips which are arranged on the limiting rings below and are used for connecting the inner side surfaces of the vertical pipes.
The further preferable technical scheme is that the filter screen frame unit comprises a frame body arranged on the perforated block, a filter screen arranged on the frame body, and a threaded hole block arranged on the frame body and connected with the reinforcing bolt.
The further preferable technical scheme is that the support frame unit comprises a screw-connection plate arranged on the lower transverse tube and an L-shaped plate which is arranged on the screw-connection plate, is positioned below the mounting hole and is used for supporting the motor.
The further preferable technical scheme is that the opening combined pipe unit further comprises 2 inclined plates which are arranged in the vertical pipe, are respectively positioned at the upper side and the lower side of the opening and are used for guiding hot air.
The further preferable technical scheme is that the opening combined pipe unit further comprises a limiting hole which is arranged on the inclined plate below and used for penetrating through the connecting shaft.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
FIG. 2 is a schematic diagram of a usage mode of the present utility model.
FIG. 3 is a schematic view of an open-ended composite pipe unit according to the present utility model.
FIG. 4 is a schematic view of the position of a fan blade according to the present utility model.
Fig. 5 is a schematic view of the position structure of the stop collar unit in the present utility model.
Fig. 6 is a schematic diagram illustrating the position of a screen frame unit according to the present utility model in a top view.
Fig. 7 is a schematic view of a position structure of a filter frame unit according to the present utility model.
Fig. 8 is a schematic view of a position structure of a supporting frame unit in the present utility model.
In the figures, the meaning of each label is as follows:
a drying box a, a communicating pipe b, an electric heater c and a dehumidifying pipe d;
a motor 11, a connecting shaft 12 and fan blades 13;
An opening combined pipe unit 1, a limiting ring unit 2, a filter screen frame body unit 3 and a support frame unit 4;
The device comprises an upper transverse pipe 101, a vertical pipe 102, a lower transverse pipe 103, an opening 104, a mounting hole 105, a cover plate 106, a reinforcing bolt 107, a cleaning wastewater outlet 108, an inclined plate 109 and a limiting hole 110;
Limit ring 201, radial strip 202, hole block 203 and L-shaped fixing strip 204;
A frame 301, a filter screen 302 and a threaded hole block 303;
screw plate 401, L-shaped plate 402.
Detailed Description
The following description is of the preferred embodiments of the utility model and is not intended to limit the scope of the utility model.
As shown in fig. 1-8, a circulating fan for an intelligent powder spraying and coating system structurally comprises a motor 11, a connecting shaft 12, fan blades 13, an opening combined pipe unit 1 for plugging the motor 11 and for disassembling and assembling the fan blades 13, a limiting ring unit 2 arranged in the opening combined pipe unit 1 and used for sleeving the connecting shaft 12, a filter screen frame unit 3 arranged on the limiting ring unit 2, and a support frame unit 4 arranged on the outer surface of the opening combined pipe unit 1 and used for installing the motor 11.
In this embodiment, the outline shape of the circulation fan is a lateral "U-shape", i.e. the shape of the opening combination pipe unit 1. At this time, the motor 11 is driven externally, the fan blades 13 rotate internally, and hot air enters and leaves at one end of the opening combination pipe unit 1, so that the hot air which is relatively stagnant originally in the drying box a can be stirred, and the uniformity and the high efficiency of the dewatering and drying operation and the paint film curing operation are improved.
In the normal operation process of the circulating fan, the limiting ring unit 2 has the main function of avoiding the connecting shaft 12 from harmful swing as much as possible, and the filter screen frame unit 3 has the function of intercepting various impurities possibly existing in the air flow, avoiding the impurities from damaging the fan blades 13 and greatly polluting the whole opening combined pipe unit 1.
In addition, the supporting frame unit 4 is used for enabling the external motor 11 to be stably installed and convenient to disassemble and assemble.
Finally, the "opening" of the opening combined tube unit 1 refers to the disassembly, cleaning and replacement operations of the fan blades 13 and the filter screen frame unit 3, and provides a convenient taking and placing position. And this position is taking the apron structure, and whole opening combination pipe unit 1 is in normal use, all do not have open trompil, opening structure, guarantees that hot air circulation function is effective, avoids heat energy to scatter and disappear in a large number.
The opening combined pipe unit 1 comprises an upper transverse pipe 101, a vertical pipe 102 arranged on the upper transverse pipe 101, a lower transverse pipe 103 arranged on the vertical pipe 102, an opening 104 arranged on the vertical pipe 102 and used for disassembling and assembling the fan blades 13 and the filter screen frame body unit 3, and a mounting hole 105 arranged on the lower transverse pipe 103 and used for plugging in a motor shaft of the motor 11.
In this embodiment, the upper transverse tube 101, the vertical tube 102 and the lower transverse tube 103 are rectangular tubes, and the cross-sectional dimensions of the three tubes are corresponding and welded into a whole, so that the circulating fan device is guaranteed to have only one air inlet and one air outlet.
The overall shape of the filter screen frame unit is a lateral "U", and the opening 104 is disposed on a side surface of the standpipe 102 away from the upper transverse pipe 101 and the lower transverse pipe 103, so as to be used for assembling and disassembling the fan blades 13 and the filter screen frame unit 3.
The mounting hole 105 may be configured to pass through the motor shaft of the motor 11, so as not to touch the motor shaft as much as possible. Thus, the mounting holes 105 are on the side of the lower cross tube 103 that is closer to the standpipe 102, i.e., directly below the standpipe 102.
The opening combination pipe unit 1 further includes a cover plate 106 provided on the opening 104, and a reinforcing bolt 107 provided on the cover plate 106 and used for connecting the screen frame unit 3.
In this embodiment, the cover 106 is further provided with a mounting bolt for self-fixing. To this end, the cover 106 has at least the following 2 roles:
First, the opening 104 is closed, so that the circulating fan cannot leak a large amount of air at the opening 104 in the normal use process;
and secondly, fixing the filter screen frame body unit 3 so that the filter screen frame body unit is not easy to loosen and shift in the normal use process.
The opening combination pipe unit 1 further includes a washing wastewater outlet 108 provided on the lower cross pipe 103.
In this exemplary embodiment, a cover plate is likewise provided on the cleaning waste water outlet 108, which cover plate is only opened when the circulation fan is deactivated and the inside of the open-ended combined pipe unit 1 is flushed.
On the other hand, the water adding position of the flushing operation is the opening position on the drying box a, which is aligned with the air inlet of the opening combined pipe unit 1.
The limiting ring unit 2 comprises a limiting ring 201 sleeved on the connecting shaft 12, a radial strip 202 arranged on the limiting ring 201, and an opening block 203 arranged on the radial strip 202 and screwed with the inner side surface of the vertical pipe 102 and used for supporting and installing the filter screen frame body unit 3.
In this embodiment, balls may be disposed at the limiting ring 201 and the mounting hole 105, so as to limit the rolling friction of the connecting shaft 12 and the motor shaft with relatively low resistance.
The hole block 203 is screwed with the inner side surface of the standpipe 102, the inner side surface of the latter is provided with a thread groove, and the hole on the former is a common round hole or a threaded hole.
The whole of the limiting ring 201, the radial strip 202 and the hole opening block 203 is movably connected with the vertical pipe 102, sleeved with the connecting shaft 12 and higher than the fan blades 13, so that the limiting function of the connecting shaft 12 and the detachable function of the fan blades 13 are finally ensured to be effective.
The number of the limiting rings 201 is 2, the limiting rings are respectively arranged at the upper side and the lower side of the fan blade 13, and the limiting ring unit 2 further comprises L-shaped fixing strips 204 which are arranged on the limiting rings 201 below and are used for connecting the inner side surfaces of the vertical pipes 102.
In this embodiment, the L-shaped fixing strip 204 is welded to the standpipe 102, and the lower limiting ring 201 is not located on the dismounting path of the fan blade 13, so that no movable connection is required. The upper and lower 2 limit rings 201 are used in combination, so that the rotation of the connecting shaft 12 together with the fan blades 13 is more stable.
On the other hand, the height of the upper limit ring 201 is generally aligned with the opening 104, while the height of the lower limit ring 201 is generally lower than the opening 104.
Therefore, the number of the L-shaped fixing strips 204 is 4, the four tube plates of the standpipe 102 are respectively connected, and the radial strips 202 and the perforated blocks 203 are also in L-shaped strip connection, and the number of the L-shaped strip connection is 3, i.e. the cover plates 106 are not connected, so that the cover plates 106 do not need to be provided with excessive bolts, and the upper part is relatively quick in assembly and disassembly of the limit ring 201.
Of course, the structure setting mode is premised that the stability of the limit ring 201 is enough under the fixation of 3L-shaped strip connection structures.
The filter screen frame unit 3 includes a frame 301 provided on the opening block 203, a filter screen 302 provided on the frame 301, and a screw hole block 303 provided on the frame 301 and connected to the reinforcing bolt 107.
In this embodiment, the frame 301 is rectangular, 3 of the 4 side plates are respectively pressed against the opening block 203, and the remaining 1 is connected with the reinforcing bolt 107, so that the filter screen frame unit 3 is always kept horizontal in the use process, that is, the filter screen 302 completely covers the internal space of the standpipe 102, thereby ensuring the comprehensiveness of the filtering and dedusting operation.
The support frame unit 4 includes a screw plate 401 provided on the lower cross pipe 103, and an L-shaped plate 402 provided on the screw plate 401 at a position below the mounting hole 105 and for supporting the motor 11.
In this embodiment, the screw plate 401 and the L-shaped plate 402 are integrally formed, and have a zigzag shape, so that the motor 11 is fully supported, and the fan blades 13 can be stably driven to rotate, so that the most basic hot air circulation function can be effectively performed.
When the motor 11 and/or the connecting shaft 12 need to be maintained and replaced, the screw plate 401 is removed, the support frame unit 4 is moved down, the motor 11 is pulled down, and finally the connection and fixation relationship between the motor shaft and the connecting shaft 12 is released.
The opening combination pipe unit 1 further includes 2 inclined plates 109 provided in the standpipe 102 at positions on both sides of the opening 104, respectively, for guiding the hot air.
In this embodiment, the inclined plate 109 is rectangular in shape, and the four sides of the inclined plate are welded to the open combined pipe unit 1 sufficiently, so as to avoid leaving gaps and entering ash.
In addition, the inclined plate 109 directly serves to bend the original right angle inside the opening combination pipe unit 1 into an obtuse angle, thereby reducing the loss of the kinetic energy of the air flow, and the final effect is to reduce the energy consumption of the motor 11.
The opening combination pipe unit 1 further includes a limiting hole 110 provided on the inclined plate 109 below and for passing through the connection shaft 12.
In this embodiment, the limiting hole 110 is vertically aligned with the mounting hole 105, and the former serves as a function supplement structure of the 2 limiting rings 201, so that the rotation of the connecting shaft 12 is smoother. The limiting holes 110 can also be provided with balls or lubricating grease, so that the balls or the lubricating grease can be prevented from being worn out greatly.
The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited to the above embodiments, and various modifications may be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model. These are all non-inventive modifications which are intended to be protected by the patent laws within the scope of the appended claims.

Claims (10)

1.一种智能喷粉涂装系统用的循环风机,结构包括电机(11),连接轴(12),以及扇叶(13),其特征在于:还包括插接所述电机(11)、并用于拆装所述扇叶(13)的开口组合管单元(1),设置在所述开口组合管单元(1)内、并用于套接所述连接轴(12)的限位环单元(2),设置在所述限位环单元(2)上的滤网框体单元(3),以及设置在所述开口组合管单元(1)外表面上、并用于安装所述电机(11)的支撑架单元(4)。1. A circulating fan for an intelligent powder coating system, comprising a motor (11), a connecting shaft (12), and fan blades (13), characterized in that it also comprises an open combined pipe unit (1) plugged into the motor (11) and used for assembling and disassembling the fan blades (13), a limit ring unit (2) arranged in the open combined pipe unit (1) and used for sleeve-engaging the connecting shaft (12), a filter frame unit (3) arranged on the limit ring unit (2), and a support frame unit (4) arranged on the outer surface of the open combined pipe unit (1) and used for mounting the motor (11). 2.根据权利要求1所述的一种智能喷粉涂装系统用的循环风机,其特征在于:所述开口组合管单元(1)包括上横管(101),设置在所述上横管(101)上的竖管(102),设置在所述竖管(102)上的下横管(103),设置在所述竖管(102)上、并用于拆装所述扇叶(13)和滤网框体单元(3)的开口(104),以及设置在所述下横管(103)上、并用于插接所述电机(11)的电机轴的安装孔(105)。2. A circulating fan for an intelligent powder coating system according to claim 1, characterized in that: the open combined pipe unit (1) comprises an upper transverse pipe (101), a vertical pipe (102) arranged on the upper transverse pipe (101), a lower transverse pipe (103) arranged on the vertical pipe (102), an opening (104) arranged on the vertical pipe (102) and used for disassembling and assembling the fan blades (13) and the filter frame unit (3), and a mounting hole (105) arranged on the lower transverse pipe (103) and used for plugging the motor shaft of the motor (11). 3.根据权利要求2所述的一种智能喷粉涂装系统用的循环风机,其特征在于:所述开口组合管单元(1)还包括设置在所述开口(104)上的盖板(106),以及设置在所述盖板(106)上、并用于连接所述滤网框体单元(3)的加固螺栓(107)。3. A circulating fan for an intelligent powder coating system according to claim 2, characterized in that: the open combined pipe unit (1) further comprises a cover plate (106) arranged on the opening (104), and a reinforcing bolt (107) arranged on the cover plate (106) and used to connect the filter frame unit (3). 4.根据权利要求2所述的一种智能喷粉涂装系统用的循环风机,其特征在于:所述开口组合管单元(1)还包括设置在所述下横管(103)上的清洗废水出口(108)。4. A circulating fan for an intelligent powder spray coating system according to claim 2, characterized in that: the open combined pipe unit (1) further comprises a cleaning wastewater outlet (108) arranged on the lower horizontal pipe (103). 5.根据权利要求3所述的一种智能喷粉涂装系统用的循环风机,其特征在于:所述限位环单元(2)包括套接设置在所述连接轴(12)上的限位圆环(201),设置在所述限位圆环(201)上的径向条(202),以及设置在所述径向条(202)上、且螺接所述竖管(102)内侧面、并用于支撑安装所述滤网框体单元(3)的开孔块(203)。5. A circulating fan for an intelligent powder coating system according to claim 3, characterized in that: the limit ring unit (2) comprises a limit ring (201) sleeved on the connecting shaft (12), a radial strip (202) arranged on the limit ring (201), and an opening block (203) arranged on the radial strip (202) and screwed to the inner side surface of the vertical pipe (102) and used to support and install the filter frame unit (3). 6.根据权利要求5所述的一种智能喷粉涂装系统用的循环风机,其特征在于:所述限位圆环(201)的数量为2个,分别设置在所述扇叶(13)的上下两侧位置处;所述限位环单元(2)还包括设置在下方所述限位圆环(201)上、并用于连接所述竖管(102)内侧面的L形固定条(204)。6. A circulating fan for an intelligent powder spray coating system according to claim 5, characterized in that: the number of the limiting rings (201) is 2, which are respectively arranged at the upper and lower sides of the fan blade (13); the limiting ring unit (2) also includes an L-shaped fixing strip (204) arranged on the lower limiting ring (201) and used to connect the inner side of the vertical pipe (102). 7.根据权利要求5所述的一种智能喷粉涂装系统用的循环风机,其特征在于:所述滤网框体单元(3)包括设置在所述开孔块(203)上的框体(301),设置在所述框体(301)上的过滤网(302),以及设置在所述框体(301)上、且连接所述加固螺栓(107)的螺纹孔块体(303)。7. A circulating fan for an intelligent powder coating system according to claim 5, characterized in that: the filter frame unit (3) includes a frame (301) arranged on the perforated block (203), a filter (302) arranged on the frame (301), and a threaded hole block (303) arranged on the frame (301) and connected to the reinforcing bolt (107). 8.根据权利要求2所述的一种智能喷粉涂装系统用的循环风机,其特征在于:所述支撑架单元(4)包括设置在所述下横管(103)上的螺接板(401),以及设置在所述螺接板(401)上、且位于所述安装孔(105)下方位置处、并用于支撑所述电机(11)的L形板(402)。8. A circulating fan for an intelligent powder coating system according to claim 2, characterized in that: the support frame unit (4) includes a screw plate (401) arranged on the lower cross pipe (103), and an L-shaped plate (402) arranged on the screw plate (401) and located below the mounting hole (105) and used to support the motor (11). 9.根据权利要求2所述的一种智能喷粉涂装系统用的循环风机,其特征在于:所述开口组合管单元(1)还包括设置在所述竖管(102)内、且分别位于所述开口(104)上下两侧位置处、并用于导流热空气的2个倾斜板(109)。9. A circulating fan for an intelligent powder spray coating system according to claim 2, characterized in that: the open combined pipe unit (1) also includes two inclined plates (109) arranged in the vertical pipe (102) and respectively located at the upper and lower sides of the opening (104) and used to guide hot air. 10.根据权利要求9所述的一种智能喷粉涂装系统用的循环风机,其特征在于:所述开口组合管单元(1)还包括设置在下方所述倾斜板(109)上、并用于穿过所述连接轴(12)的限位孔(110)。10. A circulating fan for an intelligent powder spray coating system according to claim 9, characterized in that: the open combined pipe unit (1) further comprises a limiting hole (110) arranged on the lower inclined plate (109) and used for passing the connecting shaft (12).
CN202421111591.5U 2024-05-21 2024-05-21 A circulating fan for intelligent powder coating system Active CN222568304U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202421111591.5U CN222568304U (en) 2024-05-21 2024-05-21 A circulating fan for intelligent powder coating system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202421111591.5U CN222568304U (en) 2024-05-21 2024-05-21 A circulating fan for intelligent powder coating system

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Publication Number Publication Date
CN222568304U true CN222568304U (en) 2025-03-07

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CN202421111591.5U Active CN222568304U (en) 2024-05-21 2024-05-21 A circulating fan for intelligent powder coating system

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Country Link
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