CN222561015U - Airtight all-in-one of lighting a lamp - Google Patents
Airtight all-in-one of lighting a lamp Download PDFInfo
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- CN222561015U CN222561015U CN202420389964.9U CN202420389964U CN222561015U CN 222561015 U CN222561015 U CN 222561015U CN 202420389964 U CN202420389964 U CN 202420389964U CN 222561015 U CN222561015 U CN 222561015U
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Abstract
本申请公开一种气密点灯一体机，包括：载具，用于放置待检灯具；上视觉模组，设置在所述载具上方且视觉检测头朝下；下视觉模组，设置在所述载具下方且视觉检测头朝上；点灯机构，包括快速插接组件，所述点灯机构用于驱动所述快速插接组件移动并与待检灯具的插接头插接；气密机构，包括若干个与气密仪连通的气密检测接头，所述气密机构用于驱动所述气密检测接头移动至与所述检测位处的待检灯具连接。本申请所述气密点灯一体机可一次完成车灯的组装整体性检验、点灯测试、气密性测试，有利于提高检测效率，且消除认为因素，提高检测准确率。
The present application discloses an airtight lighting all-in-one machine, comprising: a carrier for placing the lamp to be inspected; an upper visual module, arranged above the carrier with the visual detection head facing downward; a lower visual module, arranged below the carrier with the visual detection head facing upward; a lighting mechanism, comprising a quick plug-in assembly, the lighting mechanism is used to drive the quick plug-in assembly to move and plug with the plug connector of the lamp to be inspected; an airtight mechanism, comprising a plurality of airtight detection connectors connected to an airtight instrument, the airtight mechanism is used to drive the airtight detection connector to move to connect with the lamp to be inspected at the detection position. The airtight lighting all-in-one machine described in the present application can complete the assembly integrity inspection, lighting test, and airtight test of the vehicle lamp at one time, which is conducive to improving the detection efficiency, eliminating the factors considered, and improving the detection accuracy.
Description
Technical Field
The application relates to the technical field of measurement and test, in particular to an airtight lighting all-in-one machine.
Background
The automobile lighting system is one of the necessary systems for safe running of the automobile, and before the automobile lighting lamp leaves the factory, the automobile lighting lamp needs to be subjected to detection such as assembly integrity inspection, lighting test and air tightness test to ensure the leaving quality of the automobile lighting lamp.
When the lighting test and the airtightness test are respectively carried out, the lighting test tool and the airtightness test tool are respectively adopted, the three detection steps of the automobile lighting lamp are completed, the detection efficiency is low, and the manual detection of the assembly integrity is greatly influenced by human factors.
Disclosure of Invention
The present utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, the utility model provides an airtight lighting all-in-one machine, which adopts the technical scheme that:
an airtight lighting all-in-one machine comprising:
The carrier is used for placing the lamp to be detected;
the upper visual module is arranged above the carrier and the visual detection head faces downwards;
the lower visual module is arranged below the carrier and the visual detection head faces upwards;
The lighting mechanism comprises a quick plug-in assembly and is used for driving the quick plug-in assembly to move and plug in with a plug connector of a lamp to be detected;
The airtight mechanism comprises a plurality of airtight detection joints communicated with the airtight instrument, and the airtight mechanism is used for driving the airtight detection joints to move to be connected with the lamp to be detected at the detection position.
The technical scheme of the embodiment of the utility model for solving the technical problems is that two carriers are arranged, and grooves for accommodating lamps to be detected are arranged at the upper ends of one sides of the two carriers, which are close to each other.
The technical scheme includes that the device comprises a workbench, wherein a through hole penetrating through the workbench vertically is formed in the workbench, the lower vision module is arranged below the through hole, two carriers are detachably arranged on the workbench and distributed at the through hole, and the lower vision module can move horizontally.
The technical scheme includes that the upper end of the workbench is detachably provided with a bearing table, the bearing table is distributed between two carriers, and the upper end of the bearing table is provided with a containing groove matched with a lamp to be detected.
The technical scheme of the embodiment of the utility model for solving the technical problems is that a through hole penetrating through the workbench vertically is formed in the workbench, and the quick plug-in assembly is arranged on the workbench through a lifting assembly and is positioned below the through hole.
The technical scheme adopted by the embodiment of the utility model for solving the technical problems is that the quick plug-in assembly comprises a plurality of heavy-load connectors.
The technical scheme adopted by the embodiment of the utility model for solving the technical problems is that the airtight detection joints are respectively arranged on the workbench through lifting pieces, and the airtight detection joints are distributed below the detection positions.
The technical scheme adopted by the embodiment of the utility model for solving the technical problems is that the device further comprises a compressing mechanism, wherein the compressing mechanism is arranged on one side of the carrier and is used for compressing the lamp to be detected on the carrier.
The technical scheme adopted by the embodiment of the utility model for solving the technical problems is that the device also comprises a dotting mechanism, wherein the dotting mechanism is arranged on the workbench and is provided with a lifting dotting head, and the dotting mechanism is used for driving the dotting head to ascend so as to dot the lamp to be detected.
The utility model has the beneficial effects that:
The airtight lighting all-in-one machine can complete the assembly integrity test, lighting test and airtight test of the car lamp at one time, is beneficial to improving the detection efficiency, eliminates the considered factors and improves the detection accuracy.
Drawings
The foregoing and/or additional aspects and advantages of the utility model will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
Fig. 1 is a schematic diagram of an airtight lighting all-in-one machine according to the present application;
fig. 2 is a second schematic structural diagram of the airtight lighting all-in-one machine according to the present application.
Detailed Description
Reference will now be made in detail to the present embodiments of the present utility model, examples of which are illustrated in the accompanying drawings, wherein the accompanying drawings are used to supplement the description of the written description so that one can intuitively and intuitively understand each technical feature and overall technical scheme of the present utility model, but not to limit the scope of the present utility model.
In the description of the present utility model, plural means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and the above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present utility model, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present utility model and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
In the present utility model, unless explicitly defined otherwise, the terms "disposed," "mounted," "connected," and the like are to be construed broadly and include, for example, directly connected or indirectly connected via an intermediate medium, fixedly connected or detachably connected or integrally formed, mechanically connected, and connected between two elements or the relationship of interaction between two elements. The specific meaning of the words in the utility model can be reasonably determined by a person skilled in the art in combination with the specific content of the technical solution.
Referring to fig. 1-2, an embodiment of the present application is presented, and the airtight lighting all-in-one machine includes:
a carrier 10 for placing a lamp to be inspected;
An upper vision module 20 disposed above the carrier 10 with the vision inspection head facing downward;
a lower vision module 30 disposed below the carrier 10 with the vision inspection head facing upwards;
The lighting mechanism 40 comprises a quick plug-in assembly 41, and the lighting mechanism 40 is used for driving the quick plug-in assembly 41 to move and plug in with a plug-in connector of a lamp to be inspected;
The airtight mechanism 50 comprises a plurality of airtight detection joints 52 communicated with the airtight instrument, and the airtight mechanism 50 is used for driving the airtight detection joints 52 to move to be connected with a lamp to be detected at a detection position.
In the airtight lighting all-in-one machine of the present embodiment, the upper vision module 20, the lower vision module 30, the quick plug-in component 41 and the airtight instrument are respectively and electrically connected with an industrial control computer;
In detection, the lamp to be detected is placed on the carrier 10 with the luminous surface facing upwards, and the lighting mechanism 40 drives the quick plug assembly 41 to move and supply power to the lamp to be detected after being plugged with the plug of the lamp to be detected;
the upper visual module 20 obtains a visual image of the upper end of the lamp to be detected to detect the brightness of the lamp beads of the lamp to be detected,
The lower visual module 30 acquires a visual image of the lower end of the lamp to be detected so as to detect the screw assembly point of the lamp to be detected;
The airtight mechanism 50 drives the airtight detection joint 52 to move to be connected with the lamp to be detected at the detection position, and the airtight instrument performs airtight detection on the lamp to be detected and sends detection data to the industrial personal computer;
The industrial personal computer outputs and displays the detection result on the display screen through the visual images of the upper visual module 20 and the lower visual module 30, and displays the air tightness test data on the display screen through the detection data of the air tightness meter;
The airtight mechanism 50 drives the airtight detecting joint 52 to move back to the original position, and the lighting mechanism 40 drives the quick plug assembly 41 to move back to the original position, so as to complete the assembly integrity test, lighting test and airtight test.
The airtight lighting all-in-one machine can complete the assembly integrity test, lighting test and airtight test of the car lamp at one time, is beneficial to improving the detection efficiency, eliminates the considered factors and improves the detection accuracy.
As a preferred embodiment of the present application, the airtight lighting all-in-one machine further includes a workbench 60, the workbench 60 is provided with a via hole 61 penetrating therethrough vertically, the lower vision module 30 is respectively below the via hole 61, two carriers 10 are detachably mounted on the workbench 60 and distributed at the via hole 61, and the upper vision module 20 and the lower vision module 30 can respectively move horizontally.
Based on the above, the lower vision module 30 obtains the vision image signal of the lower end of the lamp to be inspected through the via hole 61, the two carriers can be detached from the workbench 60 and replaced, and the carrier 10 is mounted at different positions of the via hole 61, and the horizontal position of the lower vision module 30 is adjusted, so that the carrier 10 of the airtight lighting all-in-one machine can be suitable for detecting different types of vehicle lamps.
Referring to the drawings, the lower vision module 30 includes two vision cameras, and the lower vision module 30 is detachably mounted on a horizontal rail, so as to be suitable for detecting vehicle lamps of different sizes by adjusting the horizontal position of the lower vision module 30.
Correspondingly, the upper vision module 20 comprises two vision cameras which are also detachably mounted on the horizontal rail, so that the horizontal position of the upper vision module 20 is suitable for detecting the car lights with different sizes
Preferably, the upper end of the workbench 60 is further detachably provided with a bearing table, the bearing tables are distributed between the two carriers, the upper end of the bearing table is provided with a containing groove matched with the lamp to be detected, and the bearing table is arranged between the two carriers 10 to ensure stable bearing of the lamp to be detected for the vehicle lamp with larger weight, and the bearing table is detachably connected with the workbench 60 and is suitable for detecting the vehicle lamp of different types.
In this embodiment, the workbench 60 is provided with a through hole 62 penetrating therethrough vertically, and the quick plug assembly 41 is mounted on the workbench 60 via the lifting assembly 42 and located below the through hole 62.
The lifting component 42 is an air cylinder, the through hole 62 is arranged at one side of the through hole 61, and the lifting component 42 is driven to ascend and be spliced with the plug of the lamp to be detected by driving the quick splicing component 41. In another embodiment, when the connectors of the lamp to be inspected are distributed on the side of the lower end, the quick connector assembly 41 is disposed on one side of the carrier 10 through the telescopic cylinder.
Referring to fig. 2, the lifting assembly 42 is mounted at the lower end of the table 60 by a fixing plate, and the quick connector assembly 41 is liftably mounted at the upper end of the fixing plate.
In this embodiment, the quick plug assembly 41 includes a plurality of heavy-duty connectors, and the quick plug assembly 41 matched with the lamp to be inspected can be obtained by combining and matching the heavy-duty connectors of different types for different lamps to be inspected.
In this embodiment, the airtight detecting joints 52 are respectively mounted on the workbench 60 through lifting members 51, the airtight detecting joints 52 are distributed below the detecting positions, the lifting members 51 are cylinders, and the airtight detecting joints 52 are driven to lift by the lifting members 51 so as to be connected or disconnected with the lamp to be detected.
In this embodiment, the device further includes a pressing mechanism (not shown in the figure), where the pressing mechanism is disposed on one side of the carrier and is used to press the lamp to be inspected on the carrier.
In this embodiment, hold-down mechanism includes compresses tightly the cylinder and compresses tightly the piece, compress tightly the cylinder and install on the workstation and flexible end is vertical upwards, compress tightly the piece and install on compressing tightly the flexible end of cylinder and have and distribute the portion that compresses tightly of recess top. The compressing air cylinder drives the compressing part to descend and approach the carrier to compress the lamp to be detected, or the compressing air cylinder drives the compressing part to loosen the lamp to be detected.
In this embodiment, two sides that the carrier deviates from each other are equipped with hold-down mechanism respectively, hold-down mechanism is used for compressing tightly the lamps and lanterns that wait to examine on the carrier, conveniently wait to examine the detection of lamps and lanterns.
Based on the above, the workbench is further provided with a dotting mechanism 70, the dotting mechanism 70 is provided with a liftable dotting head 71, and the dotting mechanism 70 is used for driving the dotting head 71 to ascend so as to dott the lamp to be inspected. Referring to fig. 1, the dotting mechanism 70 is a dotting cylinder 72 with its telescopic end facing vertically upwards, and the dotting head 71 is mounted on the telescopic end of the dotting cylinder 72.
After the lamp to be detected is placed on the carrier, the pressing mechanism presses the lamp to be detected on the carrier, the lamp to be detected is subjected to assembly integrity inspection, lighting test and air tightness test, and when the assembly integrity inspection, lighting test and air tightness test of the lamp to be detected are all passed, the dotting cylinder 72 can drive the dotting head 71 to ascend so as to mark dotting on a qualified product, and the pressing mechanism releases the pressing of the lamp to be detected, so that a worker can conveniently take down the qualified lamp to be detected;
When any one of the test of the assembly integrity test, the lighting test and the air tightness test of the lamp to be detected fails, the dotting mechanism 70 does not act, the pressing mechanism does not act and always presses the lamp to be detected, the pressing cylinder is electrically connected with the reset key, and the error proofing mechanism drives the pressing head to ascend only after the reset key of the pressing mechanism is manually operated, so that the error proofing mechanism can further process unqualified products manually, and thus, when the detected lamp to be detected is taken down from the air tightness lighting integrated machine, the probability of mixing qualified products and unqualified products manually is reduced.
The lower terminal surface of compressing tightly is provided with the flexible piece, avoids compressing tightly the damage of piece and waits to examine lamps and lanterns.
Of course, the present utility model is not limited to the above-described embodiments, and those skilled in the art can make equivalent modifications and substitutions without departing from the spirit of the present utility model, and these equivalent modifications and substitutions are included in the scope of the present utility model as defined in the appended claims.
Claims (9)
1. An airtight lighting all-in-one machine, characterized by comprising:
the carrier (10) is used for placing the lamp to be detected;
The upper visual module (20) is arranged above the carrier (10) and the visual detection head faces downwards;
the lower visual module (30) is arranged below the carrier (10) and the visual detection head faces upwards;
The lighting mechanism (40) comprises a quick plug-in assembly (41), and the lighting mechanism (40) is used for driving the quick plug-in assembly (41) to move and plug in with a plug-in connector of a lamp to be detected;
The airtight mechanism (50) comprises a plurality of airtight detection joints (52) communicated with the airtight instrument, and the airtight mechanism (50) is used for driving the airtight detection joints (52) to move to be connected with a lamp to be detected at a detection position.
2. The airtight lighting all-in-one machine according to claim 1, wherein two carriers (10) are provided, and a groove for accommodating a lamp to be inspected is provided at an upper end of a side where the two carriers (10) are close to each other.
3. The airtight lighting all-in-one machine according to claim 2, further comprising a workbench (60), wherein through holes (61) penetrating through the workbench (60) up and down are formed in the workbench (60), the lower vision module (30) is respectively arranged below the through holes (61), two carriers (10) are respectively detachably mounted on the workbench (60) and distributed at the through holes (61), and the upper vision module (20) and the lower vision module (30) can respectively horizontally move.
4. An airtight lighting all-in-one machine according to claim 3, wherein a supporting table is detachably mounted at the upper end of the workbench (60), the supporting table is distributed between the two carriers (10), and a containing groove matched with the lamp to be inspected is formed at the upper end of the supporting table.
5. The airtight lighting all-in-one machine according to claim 3 or 4, wherein the workbench (60) is provided with a through hole (62) penetrating through the workbench vertically, and the quick plug-in assembly (41) is installed on the workbench (60) through a lifting assembly (42) and is located below the through hole (62).
6. The airtight lighting all-in-one machine according to claim 2, characterized in that said quick-connect assembly (41) comprises a number of heavy-duty connectors.
7. The airtight lighting all-in-one machine according to claim 3 or 4, wherein the airtight detection joints (52) are mounted on the table (60) through lifters (51), respectively, and the airtight detection joints (52) are distributed below the detection sites.
8. The airtight lighting all-in-one machine according to claim 3, further comprising a pressing mechanism provided on one side of the carrier for pressing the lamp to be inspected on the carrier.
9. The airtight lighting all-in-one machine according to claim 8, further comprising a lighting mechanism (70), the lighting mechanism (70) being mounted on the table and having a liftable lighting head (71), the lighting mechanism (70) being for driving the lighting head to ascend to light a lamp to be inspected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420389964.9U CN222561015U (en) | 2024-02-29 | 2024-02-29 | Airtight all-in-one of lighting a lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420389964.9U CN222561015U (en) | 2024-02-29 | 2024-02-29 | Airtight all-in-one of lighting a lamp |
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| CN222561015U true CN222561015U (en) | 2025-03-04 |
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| CN202420389964.9U Active CN222561015U (en) | 2024-02-29 | 2024-02-29 | Airtight all-in-one of lighting a lamp |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120970984A (en) * | 2025-08-26 | 2025-11-18 | 上海优异达机电有限公司 | An automatic detection system and method for automotive projection lights |
-
2024
- 2024-02-29 CN CN202420389964.9U patent/CN222561015U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120970984A (en) * | 2025-08-26 | 2025-11-18 | 上海优异达机电有限公司 | An automatic detection system and method for automotive projection lights |
| CN120970984B (en) * | 2025-08-26 | 2026-04-14 | 上海优异达机电有限公司 | Automatic detection system and method for automobile projection lamp |
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