CN222554438U - Material roll support and pressing device and composite bonding and pressing system - Google Patents
Material roll support and pressing device and composite bonding and pressing system Download PDFInfo
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- CN222554438U CN222554438U CN202520047262.7U CN202520047262U CN222554438U CN 222554438 U CN222554438 U CN 222554438U CN 202520047262 U CN202520047262 U CN 202520047262U CN 222554438 U CN222554438 U CN 222554438U
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Abstract
The utility model discloses a material roll supporting and pressing device and a composite bonding and pressing system, the device comprises a frame, a material roll conveying mechanism, an upstream conveying mechanism, a pressing mechanism and a material roll supporting mechanism, the material roll supporting mechanism is arranged in the accommodating space at the lower side of the frame, and the material roll for providing the sheet-shaped object is rotatably supported on the material roll supporting mechanism. The material roll conveying mechanism comprises a first material roll conveying assembly, a gluing assembly and a second material roll conveying assembly which are sequentially arranged along the conveying direction of the single sheet material, the single sheet material enters the gluing assembly through the first material roll conveying assembly, and the gluing assembly is used for coating glue on one side of the single sheet material and then the single sheet material is conveyed into the pressing mechanism through the second material roll conveying assembly. And the sheet materials to be pressed and the single sheet materials conveyed by the upstream conveying mechanism enter the pressing mechanism. The pressing mechanism is provided with a pair of pressing rollers, and the pair of pressing rollers are used for pressing and outputting the single sheet materials to be pressed. The lamination quality of the composite sheet material output by the device is higher.
Description
Technical Field
The utility model relates to the technical field of paper compounding, in particular to a material roll supporting and pressing device and a compound bonding and pressing system.
Background
The current catering industry and takeaway industry consume huge amounts of disposable knives, forks and spoons, and common disposable plastic knives, forks and spoons are easy to be widely accepted due to the fact that the production process is mature, the sources of raw materials are sufficient and the price is low, and therefore the cost is low. However, these plastic cutlery spoons also present a significant challenge to our environment because they are difficult to recycle and do not degrade naturally. The paper knife, fork and spoon can be widely popularized and applied due to the development concept of national environmental protection.
The raw materials of the paper knife, fork and spoon are multi-layer composite paper, and the manufacturing process of the multi-layer composite sheet in the prior art generally comprises the steps of gluing the multi-layer paper, and then rolling and compounding through a plurality of rollers. However, the existing multi-layer composite sheet forming equipment is to glue a plurality of pieces of composite paper at one time, then roll the pieces of composite paper at one time through a roller, for example, a multi-layer paper tape forming equipment disclosed in publication No. CN118877606A is to roll the multi-layer composite sheet at one time.
For example, when the raw material of the multi-layer composite sheet is 6-layer composite paper, the existing equipment is to glue each layer of single paper, then roll forming the 6 layers of single paper once to obtain the 6 layers of composite paper, and the problem in the prior art is that the glue coating requirement on the paper is strict, if the glue coating is uneven, the adhesive strength among the layers is inconsistent, and the overall strength and durability of the composite paper are further affected, in the one-time rolling process, bubbles are easily generated due to the influence of rolling pressure and rolling speed, and the strength and the aesthetic property of the composite paper are reduced, and especially, the problem that bubbles and unstable adhesion are easily generated on the paper positioned in the middle in the one-time rolling forming process is solved.
Therefore, the multi-layer composite sheet forming machine in the prior art is used for carrying out rolling forming on the multi-layer composite sheet at one time, and the problems of inconsistent bonding strength, easy occurrence of bubbles, unstable bonding and the like among different papers exist.
Disclosure of utility model
The utility model aims to solve the problems that in the prior art, a multi-layer composite sheet forming machine is used for carrying out rolling forming on multi-layer composite sheets at one time, the bonding strength among different papers is inconsistent, bubbles are easy to occur, the bonding is unstable, and the like.
In order to solve the technical problems, the embodiment of the utility model discloses a material roll supporting and pressing device which comprises a frame, a material roll conveying mechanism, an upstream conveying mechanism and a pressing mechanism, wherein the material roll conveying mechanism, the upstream conveying mechanism and the pressing mechanism are arranged at the top end of the frame, and the material roll supporting mechanism is arranged in an accommodating space at the lower side of the frame and is used for rotatably supporting a material roll of a sheet-shaped object.
The material roll conveying mechanism comprises a first material roll conveying assembly, a gluing assembly and a second material roll conveying assembly which are sequentially arranged along the conveying direction of the single sheet material, the single sheet material from the material roll enters the gluing assembly through the first material roll conveying assembly, and the gluing assembly is coated with glue on one side and then conveyed into the pressing mechanism through the second material roll conveying assembly.
The upstream conveying mechanism is positioned at one side of the material roll conveying mechanism, receives the sheet material to be pressed conveyed from the upstream unit and conveys the sheet material to the pressing mechanism. The pressing mechanism is provided with a pair of pressing rollers, the single sheet material and the sheet material to be pressed synchronously enter a pressing gap between the pair of pressing rollers, the sheet material to be pressed is positioned on one side of the single sheet material coated with the adhesive, and the pair of pressing rollers press the single sheet material and the sheet material to be pressed and output.
By adopting the technical scheme, the support pressing device for the material roll disclosed by the application only bonds two layers of composite sheets in each bonding process, one layer is the sheet to be pressed conveyed by an upstream unit, and the other layer is a single sheet coated with adhesive, only bonds two layers of sheets each time, the bonding between any two layers of sheets is uniform and is not easy to generate bubbles, the bonding between any two adjacent layers of sheets is uniform and firm, and the bonded composite sheets have higher strength. And under the action of the pressing roller, the single sheet material and the sheet material to be pressed are tightly pressed together and finally output from the pressing mechanism.
Therefore, the support pressing device for the material roll can efficiently convey and bond the pressed sheet materials, the sheet materials are stable in conveying, the structure is simpler and more compact, and the quality of the composite sheet materials output after pressing is higher and more stable.
Further, the frame top is provided with the rubber coating room, still is provided with the rubber basin in the rubber coating room, and the rubber coating subassembly is including rotating the rubber coating roller and rotating even rubber roll, through rotating the rubber coating roller and rotating even rubber roll and mutually supporting for the rubber coating to the sheet material is more even, so that compound sheet material pressfitting is more firm, intensity is higher and be difficult for producing the bubble.
The embodiment of the utility model also discloses a composite bonding and pressing system which comprises a plurality of supporting and pressing devices. Wherein the plurality of support nip apparatuses are arranged in order along a straight line, wherein, in the adjacent two support nip apparatuses, in the arrangement direction of the plurality of support nip apparatuses, the sheet from the pair of nip rollers of the upstream support nip apparatus is conveyed into the upstream conveying mechanism of the downstream support nip apparatus.
In the arrangement direction of the plurality of support pressing devices, a front end material roll conveying mechanism is further arranged at the upstream of the uppermost support pressing device, and comprises a support assembly for supporting the front end material roll and a front end conveying mechanism for conveying the sheet from the front end material roll to the upstream conveying mechanism of the uppermost support pressing device.
In the composite bonding and pressing system, the number of the supporting and pressing devices is N, the number of the material rolls is N+1, wherein in two adjacent supporting and pressing devices, only one layer of single Zhang Pianzhuang is bonded after the sheet-shaped objects to be pressed from the upstream supporting and pressing device pass through the downstream supporting and pressing device, and the composite sheet-shaped objects output by the downstream supporting and pressing device comprise N+1 layers of single Zhang Pianzhuang objects.
By adopting the technical scheme, the plurality of supporting and pressing devices in the composite bonding and pressing system disclosed by the application are sequentially arranged along the straight line, then the composite sheet is sequentially bonded and pressed along the arrangement direction of the supporting and pressing devices, the number and the thickness of the composite sheet are gradually increased, and the bonded and pressed composite sheet only has the bonded and pressed composite sheet and the single sheet to be pressed which are conveyed in the previous working procedure, so that the bonding and pressing are firmer, the strength is higher, and air bubbles are not easy to generate.
Further, when the number of layers of the composite sheet materials to be adhered and pressed is different, the number of the supporting and pressing devices can be adjusted (increased or reduced) according to the requirements, and the laminating machine has the advantages of being simple in structure, flexible and convenient to adjust and good in pressing quality.
Drawings
Fig. 1 is a schematic diagram of bonding and pressing between a single sheet and a sheet to be pressed of the roll supporting and pressing device according to embodiment 1 of the present utility model;
Fig. 2 is a schematic partial structure of a supporting and pressing device for a roll according to embodiment 1 of the present utility model;
Fig. 3 is a schematic view of another partial structure of a roll supporting and pressing device according to embodiment 1 of the present utility model;
Fig. 4 is a schematic overall structure of the composite bonding and pressing system according to embodiment 2 of the present utility model.
Reference numerals illustrate:
100. A frame;
110. an accommodation space;
120. A material roll supporting mechanism;
121. 122, single sheet material;
130. A gluing chamber;
200. a roll conveying mechanism;
210. a first roll delivery assembly;
220. A gluing component;
221. Rotating the glue spreading roller, 222, rotating the glue spreading roller, 223, a glue spreading roller adjusting part, 224, a glue spreading roller driving motor, 225, a glue spreading decelerating roller;
230. A second roll delivery assembly;
231. a movable telescopic rod 232, an adjusting swing arm 233, a shaft hole;
300. An upstream conveying mechanism;
310. Pressing the sheet materials;
400. a pressing mechanism;
410. Driving press fit roller, 420, driven press fit roller, 430, press fit driving motor, 440, adjusting slide block, 450, adjusting groove, 460, adjusting driving motor, 470, press fit roller;
500. A rubber basin;
510. A rotating bracket 520, a rotating swing arm;
600. Synchronous conveying rollers;
610. an auxiliary backup roll;
700. and an auxiliary pressing roller.
Detailed Description
As mentioned in the prior art, the press forming scheme of the multi-layer composite paper in the prior art is to glue a plurality of papers or sheets at one time, then bond and press the papers or sheets at one time, for example, when the raw material of the multi-layer composite sheet is 6 layers of composite paper, the existing equipment is to glue each layer of single paper at first, then roll-form the 6 layers of single paper at one time to obtain 6 layers of composite paper, the requirement of the press forming scheme on the gluing of the paper is strict, if the gluing is uneven, the bonding strength among the layers is inconsistent, the overall strength and the durability of the composite paper are affected, in addition, bubbles are easily generated due to the influence of the rolling pressure and the rolling speed in the one-time rolling process, the strength and the attractiveness of the composite paper are reduced, and the scheme of bonding and pressing the multi-layer composite paper at one time in the prior art has the problems of inconsistent bonding strength among different papers, bubbles easily occurrence, unstable bonding and the like.
In order to solve the above-mentioned technical problems, the present application discloses a supporting and pressing device for a roll, which includes an upstream conveying mechanism 300, the upstream conveying mechanism 300 receives a sheet 310 to be pressed conveyed from an upstream unit and conveys the sheet into the pressing mechanism 400, and further includes a single sheet of adhesive-coated sheet conveyed by the roll on one side of a frame 100 of the device, and the single sheet and the sheet 310 to be pressed are synchronously conveyed to the pressing mechanism 400 and pressed by the pressing mechanism 400, and it should be noted that the sheet to be pressed received by the upstream conveying mechanism 300 may be a single sheet conveyed by a previous roll, or may be a composite sheet conveyed by a previous supporting and pressing device and bonded once or more.
It should be noted that, in the support pressing device for the roll disclosed in this embodiment, the adhesive-pressed sheet may be a common sheet, such as a sheet of paper, plastic, carbon fiber, and aluminum plastic, which may be bonded and pressed, and this embodiment is not limited only.
The following describes the support pressing device of the material roll in detail:
The embodiment of the present embodiment discloses a roll supporting and pressing device, referring to fig. 1, the device includes a frame 100, and a roll conveying mechanism 200, an upstream conveying mechanism 300 and a pressing mechanism 400 are disposed at intervals on the top end of the frame 100. Further included is a roll supporting mechanism 120, the roll supporting mechanism 120 being disposed in the accommodating space 110 at the lower side of the frame 100, and a roll 121 for providing a sheet being rotatably supported by the roll supporting mechanism 120.
In the present embodiment, the frame 100 functions as the roll feeding mechanism 200, the upstream feeding mechanism 300 and the pressing mechanism 400 for supporting the top end, and also functions as the roll supporting mechanism 120 and the roll 121 in the accommodating space 110, so that the frame 100 needs to be configured to have a structure with a mounting platform at the top and an accommodating space 110 at the bottom, for example, the frame 100 may be configured to have a frame structure with a mounting platform at the top for mounting the upper part according to the requirement, the roll 121 for providing the sheet may be sleeved on the roll supporting mechanism 120, the roll supporting mechanism 120 may be driven by a motor to perform discharging or rolling, and a person skilled in the art may adjust and design according to the actual requirement, which is not particularly limited in the present embodiment.
The roll conveying mechanism 200 comprises a first roll conveying assembly 210, a gluing assembly 220 and a second roll conveying assembly 230 which are sequentially arranged along the conveying direction of the single sheet 122, wherein the single sheet 122 from the roll 121 enters the gluing assembly 220 through the first roll conveying assembly 210, and is conveyed into the pressing mechanism 400 through the second roll conveying assembly 230 after being coated with adhesive on one side by the gluing assembly 220.
Specifically, referring to fig. 1, the conveying path of the single sheet is shown by a black solid arrow in fig. 1, the single sheet 122 conveyed by the roll 121 located in the accommodating space 110 of the frame 100 is conveyed by the first roll conveying assembly 210, the glue coating assembly 220 and the second roll conveying assembly 230 in sequence, and thus the top of the frame 100 is provided with an opening to facilitate the conveying of the single sheet 122, as shown by a black dotted arrow in fig. 1. In addition, each of the first roll conveying assembly 210, the glue coating assembly 220 and the second roll conveying assembly 230 includes a rotating shaft, a rotating bearing and other structures, for example, the first roll conveying assembly 210 includes a first roll conveying rotating shaft, a rotating bearing, a driving motor and other components, and the driving motor drives the first roll conveying rotating shaft to rotate so as to improve the sheet conveying efficiency. The glue coating assembly 220 includes a glue coating roller, a glue basin 500, a rotating bearing, a driving motor, etc., and the driving motor drives the glue coating roller to rotate to glue the single sheet 122, which can be designed or adjusted by those skilled in the art according to actual requirements, and this embodiment is not limited in detail.
More specifically, the glue assembly 220 applies glue to one side of the individual sheets 122, and the glue assembly 220 may be provided with one or two rollers, with two rollers being provided to engage and one being a glue applicator and the other being a glue applicator. When the glue coating assembly 220 coats the glue on one side of the single sheet 122, the glue coating assembly may be used to pick the glue from the glue bowl 500, and then apply the glue on one side of the single sheet 122 after the glue is secondarily homogenized by the glue homogenizing roller, or may be used to uniformly and intermittently provide a plurality of glue penetrating holes on the glue coating assembly, and apply the glue on one side of the single sheet 122 after the glue is secondarily homogenized by the glue homogenizing roller after the glue is oozed out of the glue penetrating holes, which can be designed and adjusted according to practical requirements by those skilled in the art.
The upstream conveying mechanism 300 is located at one side of the roll conveying mechanism 200, and the upstream conveying mechanism 300 is at least spaced apart from the second roll conveying assembly 230, and is preferably located upstream of the second roll conveying assembly 230 along the conveying direction of the sheet material 310 to be laminated, and the upstream conveying mechanism 300 receives the sheet material 310 to be laminated conveyed from the upstream unit and conveys the sheet material 310 to be laminated into the laminating mechanism 400. The upstream conveying mechanism 300 includes an upstream conveying roller set, and the upstream conveying roller set may be multiple according to the number, or may adjust the positions of different conveying rollers according to actual requirements, so as to ensure that the sheet material 310 to be laminated and the sheet material 122 coated with adhesive from upstream are conveyed to the laminating mechanism 400 to be laminated simultaneously or synchronously.
The pressing mechanism 400 has a pair of pressing rollers, the single sheet 122 and the sheet 310 to be pressed enter a pressing gap between the pair of pressing rollers synchronously, the sheet 310 to be pressed is located at one side of the single sheet 122 coated with the adhesive, and the pair of pressing rollers presses and outputs the single sheet 122 and the sheet 310 to be pressed.
More specifically, the nip gap between the pair of nip rollers is adjustable, for example, the gap between two sheets is smaller than the gap between three sheets, and the person skilled in the art can also adjust the nip gap according to the actual requirements to adapt to and meet different nip requirements.
By adopting the design of the structure, the support pressing device for the material roll disclosed by the application only bonds two layers of composite sheets in each bonding process, one layer is a sheet 310 to be pressed conveyed by an upstream unit, and the other layer is a single sheet 122 coated with adhesive, wherein only two layers of sheets are bonded each time, bonding between any two layers of sheets is uniform and is not easy to generate bubbles, bonding between any two adjacent layers of sheets is uniform and firm, and the bonded composite sheets have higher strength. And the single sheet 122 and the sheet 310 to be pressed tightly together by the pressing roller, and finally output from the pressing mechanism 400.
Further, taking 3 support pressing devices as an example, the first support pressing device bonds and presses the sheet conveyed by the front end material roll conveying mechanism 200 and the single sheet 122 coated with the adhesive to form two layers of composite sheets, the two layers of composite sheets enter the second support pressing device as the sheet 310 to be pressed, the second support pressing device bonds and presses the two layers of composite sheets and the single sheet 122 coated with the adhesive to form three layers of composite sheets, the three layers of composite sheets enter the third support pressing device as the sheet 310 to be pressed, the third support pressing device bonds and presses the three layers of composite sheets and the single sheet 122 coated with the adhesive to form four layers of composite sheets, and finally, the number of the support pressing devices can be adjusted according to actual requirements by a person skilled in the art.
Therefore, the support pressing device for the material roll can efficiently convey and bond the pressed sheet materials, the sheet materials are stable in conveying, the structure is simpler and more compact, and the quality of the composite sheet materials output after pressing is higher and more stable.
Further, the structure of the glue basin 500, the glue spreading component 220, etc. in the support pressing device for the material roll disclosed in this embodiment will be described:
Referring to fig. 2 and 3, the top of the frame 100 is provided with a glue chamber 130, and the glue chamber 130 is preferably provided in a semi-open structure, for example, with an opening at the top to facilitate the observation of the feeding and gluing of the sheet, and the glue chamber 130 further has a side wall for supporting the inner feeding roller shaft, the glue basin 500, and the like, and the roll feeding mechanism 200 is located in the glue chamber 130 in this embodiment. The glue basin 500 is located below the glue spreading component 220 and near to one side of the roll supporting mechanism 120, and glue is stored in the glue basin 500.
The glue assembly 220 includes a rotary glue roll 221 and a rotary glue roll 222, the rotary glue roll 221 being rotatably disposed above the glue basin 500 with the lower portion thereof being located within the glue basin 500, wherein the outer peripheral surface of the lower portion of the rotary glue roll 221 is at least partially immersed below the level of the glue in the glue basin 500. The rotary glue roller 222 is rotatably disposed on a side of the rotary glue roller 221 away from the glue basin 500, and is attached to an outer peripheral surface of a portion opposite to the rotary glue roller 221 to form a driving roller set, and a portion of the outer peripheral surface of the rotary glue roller 222 away from the rotary glue roller 221 is abutted against a side surface of the single sheet 122 from the first roll conveying assembly 210.
Specifically, in this embodiment, the glue spreading and glue spreading are performed by the cooperation of the rotary glue spreading roller 221 and the rotary glue spreading roller 222, so that the rotary glue spreading roller 222 can uniformly apply a layer of glue on one side of the single sheet 122, because after the rotary glue spreading roller 221 sticks glue from the glue basin 500, the glue on the surface of the rotary glue spreading roller 221 may have uneven phenomena, such as excessive thick glue in a part of the area or excessive thin glue in a part of the area, and by setting and attaching the rotary glue spreading roller 222 to the rotary glue spreading roller 221, the glue on the surface can be scraped and then applied on one side of the single sheet 122 from the first roll conveying assembly 210. The lower peripheral surface of the rotary glue roll 221 rotatably disposed above the glue bowl 500 is at least partially immersed below the glue level in the glue bowl 500, that is, the rotary glue roll 221 is partially positioned below the glue level in a stationary state, and when rotated, glue can be applied and removed, and glue is homogenized by rotating the glue homogenizing roll 222.
Still further, in a preferred implementation manner disclosed in this embodiment, please refer to fig. 2, a glue homogenizing roller driving motor 224 is disposed on one side of the rotating glue homogenizing roller 222, the rotating glue homogenizing roller 222 is driven to rotate by the glue homogenizing roller driving motor 224, then the glue of the rotating glue spreading roller 221 is driven by a roller set structure formed by the rotating glue homogenizing roller 222 and the rotating glue spreading roller 221, and a glue spreading decelerating roller 225 is disposed on one side of the rotating glue spreading roller 221, and the glue decelerating roller 225 can brake the rotating glue spreading roller 221 to avoid the rotating glue spreading roller 221 from rotating too fast, so as to further improve the glue effect. And still be provided with glue spreader adjustment portion 223, glue spreader adjustment portion 223 is used for adjusting the position of rotating glue spreader 222 and rotating glue spreader 221, consequently can set up adjustment groove 450 on glue chamber 130's lateral wall, then set up adjustment slider 440 in adjustment groove 450 in order to realize the adjustment position, and the person skilled in the art also can be provided with other mechanisms and adjust, for example set up lead screw adjustment mechanism, worm gear adjustment mechanism etc. the cooperation guide rail, spout realization can to rotate glue spreader 222 and rotate glue spreader 221's position adjustment.
The rotary applicator roll 222 in this embodiment thus further homogenizes the adhesive on the rotary applicator roll 221 by contact with the rotary applicator roll 221 and transfers it to the individual sheets 122. Meanwhile, a part of the peripheral surface of the rotary glue homogenizing roller 222 far away from the rotary glue spreading roller 221 is abutted against one side surface of the single sheet 122 from the first material roll conveying assembly 210, so that glue smearing is realized, even smearing can be realized, production efficiency is improved, and parameters such as the rotating speed and the pressure of the glue spreading roller can be adjusted according to different glue spreading requirements and process requirements, so as to adapt to sheets with different materials and different sizes.
Preferably, the diameter size of the rotary applicator roll 222 is equal to or greater than the diameter size of the rotary applicator roll 221. And the outer rings of the rotary glue roller 221 and the rotary glue roller 222 are coated with a layer of flexible glue coating layer. For example, the diameter size of the rotary glue roll 222 is equal to the diameter size of the rotary glue roll 221, or the diameter size of the rotary glue roll 222 is 5mm, 10mm, 15mm, etc. larger than the diameter size of the rotary glue roll 221. The flexible glue layer covered by the outer ring of the rotary glue roller 221 and the rotary glue roller 222 can be made of flexible materials such as rubber, silica gel, polyurethane, and the like.
Still preferably, in the support pressing device for a roll of material disclosed in the present utility model, referring to fig. 2, a rotation adjusting assembly is disposed at the bottom of a glue basin 500, and the rotation adjusting assembly includes a rotation bracket 510 and a rotation swing arm 520. The lower end of the rotating swing arm 520 is rotatably provided on the frame 100. The bottom of the plastic basin 500 is disposed at the upper end of the rotating bracket 510, the rotating bracket 510 is movably disposed at the upper end of the rotating swing arm 520, and the rotating swing arm 520 can drive the rotating bracket 510 and the plastic basin 500 to move relative to the frame 100.
It should be noted that, in this embodiment, the rotation swing arm 520 and the rotation bracket 510 cooperate to form a link mechanism, more specifically, a crank-rocker mechanism, so that the rotation swing arm 520 can drive the rotation bracket 510 and the glue bowl 500 to move relative to the frame 100. And the bottom of the tub 500 and the upper end of the rotating bracket 510 are connected in a relatively rotatable manner by means of hinge connection, pivot connection, etc., that is, the bottom of the tub 500 and the rotating bracket 510 can be relatively rotated. The rotating bracket 510 and the rotating swing arm 520 are connected in a relatively rotatable manner, such as by a hinge, a pivot connection, etc., so as to ensure that the rotating swing arm 520 can drive the rotating bracket 510 and the basin 500 to move relative to the frame 100.
With the above-described construction, the rotating bracket 510 is a main component for supporting the tub 500, and it is possible to stably mount the tub 500 on the upper end of the rotating swing arm 520, and the rotating bracket 510 has sufficient rigidity and stability to ensure that the tub 500 does not shake or tilt during movement, and the lower end of the rotating swing arm 520 is rotatably provided on the frame 100, which enables it to rotate about a fixed axis. Meanwhile, the upper end of the rotating swing arm 520 is connected with the rotating support 510, the position and the height of the glue basin 500 can be changed by adjusting the angle of the rotating swing arm 520, and the rotating adjusting assembly enables the glue basin 500 to flexibly move relative to the frame 100, so that different requirements on the position and the height of the glue basin 500 in different application scenes are met, the rotating support 510 and the rotating swing arm 520 have enough rigidity and stability, even if the glue basin 500 is stable in the moving process, the shaking or tilting condition can not occur, for example, the rotating support 510 can be driven by the rotating swing arm 520 when the glue basin 500 is required to be cleaned or the glue basin 500 can be moved relative to the frame 100 so as to be convenient to clean or add the glue.
Next, a specific mechanism of the first roll conveying assembly 210 and the second roll conveying assembly 230 of the roll supporting and pressing device disclosed in this embodiment will be further explained:
Still further preferably, the first roll-conveying assembly 210 includes a first roll-conveying roller having both ends rotatably disposed on the side wall of the gluing chamber 130, the first roll-conveying roller being located at an upstream end of the rotary glue roller 222 on the conveying path of the individual sheets 122.
The second roll conveying assembly 230 includes a second roll conveying roller, both ends of which are rotatably disposed on the side wall of the glue chamber 130, at the downstream end of the rotary glue roller 222 on the conveying path of the individual sheets 122.
Wherein the individual sheets 122 pass sequentially over a first roll conveyor roller, a rotating glue roller 222, and a second roll conveyor roller. And, between the first roll conveying roller, the rotary leveling roller 222, and the second roll conveying roller, the conveying path of the single sheet 122 extends in an S shape, and one side surface of the single sheet 122 is always in contact with a part of the outer peripheral surface of the rotary leveling roller 222. Through the design of this structure, both optimize interior space overall arrangement, a side of single piece 122 is all the time with rotate even rubber roll 222 partial outer peripheral face butt assurance rubber coating homogeneity simultaneously.
Specifically, in the present embodiment, by the design of the "S" shaped path, the first roll conveying roller, the rotary glue roller 222 and the second roll conveying roller are compactly laid out in the limited glue application chamber 130. The layout not only saves space, but also makes the whole gluing system more compact and efficient, and the space in the gluing chamber 130 can be more effectively utilized through the S-shaped path in the conveying process of the sheet material, so that the space waste and layout difficulty possibly caused by linear conveying are avoided.
More specifically, the adhesive can be more uniformly applied to the web as the web passes over the rotating glue roller 222 due to the cooperation of the rotating glue roller 222 and the rotating glue roller 221, as well as the tension variation imparted by the "S" shaped path. The uniform gluing effect is beneficial to improving the quality and consistency of products, and in the S-shaped path, the sheet materials can be stretched and bent to a certain extent in the conveying process, so that bubbles in the glue are reduced, and the gluing quality is further improved. And the design can be suitable for sheets with different sizes, thicknesses and materials. By adjusting the relative positions and tensions between the first roll conveyor roller, the rotating glue roller 222, and the second roll conveyor roller, sheets of different gauges can be easily handled.
Still further preferably, referring to fig. 3, the second roll conveying roller is movably supported on the sidewall of the gluing chamber 130 relative to the first roll conveying roller, wherein two ends of the second roll conveying roller are rotatably disposed in corresponding shaft holes 233 on the sidewall of the gluing chamber 130, and a radial dimension of the shaft holes 233 is greater than a shaft end dimension of two ends of the second roll conveying roller.
Specifically, the shaft hole 233 may be configured as a shaft hole 233 in various shapes such as a circular hole, an oval hole, a kidney-shaped hole, and the radial dimension is greater than the dimension of the shaft ends at both ends of the second roll conveying roller, so that the second roll conveying roller can be satisfied in the shaft hole 233, and in this embodiment, the second roll conveying roller is preferably configured as a circular hole, and the degree of freedom of adjustment is higher.
The both ends of second material roll conveying roller are provided with adjusting component respectively, and every adjusting component includes movable telescopic link 231 and adjusts swing arm 232. In each of the adjustment assemblies, one end of the movable telescopic rod 231 is rotatably disposed on the outer surface of the side wall of the gluing chamber 130, the other end of the movable telescopic rod 231 is rotatably connected with one end of the adjustment swing arm 232, the other end of the adjustment swing arm 232 is rotatably sleeved on the portion of the corresponding end of the second roll conveying roller extending out of the shaft hole 233, the movement of the two movable telescopic rods 231 relative to the side wall of the gluing chamber 130 is synchronous, and a pair of limiting blocks are disposed on both sides of each of the adjustment swing arms 232.
Specifically, in the present embodiment, the movement of the two movable telescopic rods 231 relative to the side wall of the gluing chamber 130 is synchronous, which means that the two movable telescopic rods 231 are simultaneously telescopic and synchronously rotate, so that the purpose of the design can be to ensure that the adjustment of the shaft ends at the two ends of the second roll conveying roller is synchronous, the movement of the movable telescopic rods 231 which are synchronously performed ensures that the adjustment of the two ends of the conveying roller is consistent, and the conveying problem caused by the inconsistent heights or positions of the two ends is avoided, for example, the situation that the second roll conveying roller is inclined, for example, the two movable telescopic rods 231 are simultaneously contracted by 6mm, 8mm, 10mm, etc., or the two movable telescopic rods 231 are simultaneously stretched out by 6mm, 9mm, 12mm, etc. can be avoided. Or the two movable telescopic rods 231 simultaneously rotate by 15 degrees, 20 degrees, 30 degrees and the like clockwise or anticlockwise, through the synchronous action, the adjusting swing arms 232 at the two end shaft ends of the second material roll conveying roller can be synchronously adjusted, and finally the second material roll conveying roller is adjusted. The synchronous control of the two movable expansion links 231 may be controlled by a PLC, a controller, or the like, which is not particularly limited in this embodiment.
More specifically, in this embodiment, the height or position of the second roll conveying roller can be accurately adjusted by the telescopic movement of the movable telescopic rod 231, so as to adapt to the material conveying requirements of different specifications or thicknesses, and the adjusting swing arm 232 is further matched to make the adjusting process more flexible, so that the adjustment of the micro angle or position of the conveying roller can be realized. The movable telescopic rod 231 and the adjusting swing arm 232 are rotatably connected, and the design can reduce the influence of force generated by vibration or impact on the conveying roller, so that the stability of the system is improved. The design can adapt to the material rolls with different sizes, weights and materials, and the stability and the accuracy of the material roll 121 in the conveying process can be ensured by adjusting the height and the position of the conveying roller. The design limiting block can prevent the adjusting swing arm 232 from excessively rotating or moving in the adjusting process, so that safety accidents caused by equipment faults or misoperation are avoided, and the system can be ensured to be always in a safe state in the running process through reasonable limiting design.
Next, the pressing mechanism 400 in the roll supporting and pressing device disclosed in this embodiment will be explained in detail:
Referring to fig. 2 and 3, the pressing mechanism 400 has a pair of pressing rollers including a driving pressing roller 410 and a driven pressing roller 420 arranged in a vertical direction, and a pressing gap extending in a horizontal direction is provided between the driving pressing roller 410 and the driven pressing roller 420. It should be noted that the lamination gap extends in the horizontal direction because the single sheet 122 and the sheet 310 to be laminated are conveyed in the horizontal direction, and thus this design can ensure that the adhesive lamination is performed. And, the driving nip roller 410 and the driven nip roller 420 are also provided with nip mating rollers 470 at both sides.
The driving nip roller 410 is located below the driven nip roller 420, and a driving unit is disposed at the outer side of one axial end of the driving nip roller 410. Wherein the driving unit includes a press-fit driving motor 430 fixedly provided on the frame 100 in driving connection with the corresponding one side shaft end of the driving press-fit roller 410. The pressing driving motor 430 fixedly provided on the frame 100 and in driving connection with the corresponding one side shaft end of the driving pressing roller 410 provides a stable and controllable power source for the pressing roller. This design makes the lamination process more accurate and efficient.
The driven pressing roller 420 is rotatably disposed above the driving pressing roller 410, and two ends of the driven pressing roller 420 are respectively disposed in two adjusting grooves 450 on the frame 100 in a manner of being capable of moving along a vertical direction through adjusting sliding blocks 440, and two ends of the driven pressing roller 420 are respectively rotatably disposed on the corresponding adjusting sliding blocks 440. The driven pressing roller 420 is movably disposed in two adjusting grooves 450 on the frame 100 along the vertical direction through the adjusting slider 440, and the design not only enables the height of the driven pressing roller 420 to be flexibly adjusted, but also ensures the compactness and stability of the structure. And the sliding guide unit provided in the adjusting groove 450 and adapted to the adjusting slider 440 provides stable guide and support for the movement of the adjusting slider 440.
The frame 100 is further provided with a pair of adjusting driving motors 460, the pair of adjusting driving motors 460 are respectively arranged above a corresponding one of the adjusting sliding blocks 440, the output ends of the adjusting driving motors 460 are connected with the corresponding adjusting sliding blocks 440, the adjusting sliding blocks 440 can be driven to slide in the vertical direction in the adjusting groove 450, and a sliding guide unit matched with the adjusting sliding blocks 440 is further arranged in the adjusting groove 450. The adjusting driving motor 460 disposed above the adjusting slide blocks 440 is connected with the corresponding adjusting slide blocks 440 through the output end, and can drive the adjusting slide blocks 440 to slide in the vertical direction in the adjusting groove 450. This design allows the height of the driven nip roller 420 to be quickly and accurately adjusted as needed to accommodate different thickness materials or different nip requirements.
For example, when the pressing driving motor 430 drives the active pressing roller 410 to rotate and the pressing gap needs to be adjusted, the pair of adjusting driving motors 460 synchronously move, then simultaneously drive the adjusting slider 440 to move downward or upward for a certain distance, and then complete the adjustment of the pressing gap, it should be noted that the adjusting driving can also be configured as an air cylinder or other adjusting mechanism. Further, for example, when the press fit gap needs to be adjusted from a 3mm gap to a 4mm gap, the pair of adjustment driving motors 460 are synchronously operated, and then the adjustment slider 440 is simultaneously driven to move upward by 1mm, and the adjusted press fit gap becomes a 4mm gap.
The roll supporting and pressing device disclosed in this embodiment further includes a synchronous conveying roller 600, where two ends of the synchronous conveying roller 600 are rotatably disposed on the side wall of the gluing chamber 130 and located at one end of the gluing chamber 130 near the pair of pressing rollers and on the upstream side of the pair of pressing rollers, that is, the synchronous conveying roller 600 is disposed at the front ends of the pair of pressing rollers. And an auxiliary backup roller 610 is further provided at one side of the synchronous transport roller 600.
As described above, the upstream conveying mechanism 300 includes the upstream conveying roller, both ends of which are rotatably provided on the side wall of the gluing chamber 130 at the end of the gluing chamber 130 away from the pair of pressing rollers.
In the vertical direction, the upper end of the rotary leveling roller 222 is higher than the upper end of the rotary leveling roller 221, the upper end of the first roll conveying roller is aligned with the upper end of the rotary leveling roller 222 in the horizontal direction, the lower end of the second roll conveying roller is lower than the upper end of the rotary leveling roller 222, the upper end is lower than the upper end of the synchronous conveying roller 600, and the lower end of the upstream conveying roller is higher than the upper end of the synchronous conveying roller 600, and the upper end of the synchronous conveying roller 600 is higher than the nip gap of the pair of nip rollers.
Note that the upper end or the lower end mentioned in this embodiment refers to the upper end or the lower end of the outer peripheral end face of the corresponding roller. The upper end of the rotary glue spreader 222 is higher than the upper end of the rotary glue spreader 221, so that the material can be smoothly transited from the glue spreader to the glue spreader in the gluing and glue spreading process, and the problem of material accumulation or stretching caused by height difference is avoided. The upper end of the first web conveying roller is aligned in a horizontal direction with the upper end of the rotating glue roller 222, which aids in smooth transition of material during conveying, and reduces material shifting or damage due to positional deviation. The lower extreme of second material roll conveying roller is lower than the upper end of rotating even rubber roller 222, and the upper end is lower than the upper end of synchronous conveying roller 600, and this kind of design makes the material can form certain level in the transportation process, has avoided the material mutual interference of different stages, has improved conveying efficiency. The lower end of the upstream conveyor roller is higher than the upper end of the synchronous conveyor roller 600, and this design also ensures that the material has sufficient cushioning and adjustment space before entering the synchronous conveyor stage. The upper end of the synchronous conveying roller 600 is higher than the pressing gap of a pair of pressing rollers, so that the material can be ensured to stably enter the pressing gap in the pressing process, uneven pressing or material damage caused by height difference is avoided, and even pressure of the sheet material is ensured.
The single sheet 122 from the second roll conveyor roller and the sheet 310 to be laminated from the upstream conveyor roller pass synchronously over the upper end of the synchronous conveyor roller 600, which ensures accurate alignment and synchronous movement of the sheet prior to lamination, avoiding lamination misalignment or failure due to asynchronous sheet conveyance. And the side of the single sheet 122 coated with the adhesive faces upward while passing through the synchronous conveying roller 600, and the sheet 310 to be laminated is located above the single sheet 122. This design ensures that the adhesive is not contaminated or damaged during the transport and lamination process, while also facilitating adequate contact and adhesion of the adhesive to the sheet 310 to be laminated. At the upper end of the synchronous conveying roller 600, the included angle between the sheet 310 to be pressed and the extending direction of the single sheet 122 is 15-30 degrees. Referring to fig. 1, the conveying path of the single sheet 122 is shown by the solid black arrow in fig. 1, and the sheet 310 to be laminated is shown by the dashed black arrow in fig. 1.
Moreover, by designing the included angle between the extending direction of the sheet 310 to be pressed and the sheet 122, the adhesive can be more uniformly distributed on the surface of the sheet 122 in the pressing process, and poor pressing or insufficient adhesive force caused by uneven adhesive distribution is avoided, for example, the included angle can be adjusted to 15 °, 20 °, 25 °,30 ° or the like according to the requirement.
In the support pressing device for the roll disclosed in this embodiment, the roll supporting mechanism 120 includes a roll supporting shaft, the roll supporting shaft is rotatably disposed in the accommodating space 110, and the roll 121 for providing a single sheet is sleeved on the roll supporting shaft. The roll supporting shaft can be an inflatable shaft or other structures, and a driving motor can be arranged on one side of the roll supporting shaft to drive the roll 121 to rotate for feeding.
Example 2
The implementation of this embodiment also discloses a composite bonding and pressing system, please refer to fig. 4, which includes a plurality of supporting and pressing devices. Wherein a plurality of support pressing devices are sequentially arranged along a straight line, so as to form a continuous production flow. Among the two adjacent supporting and pressing devices, in the arrangement direction of the supporting and pressing devices, the sheet-shaped objects from the pair of pressing rollers of the upstream supporting and pressing device are conveyed into the upstream conveying mechanism 300 of the downstream supporting and pressing device, so that seamless connection is realized, and the production efficiency is greatly improved.
In the arrangement direction of the plurality of support pressing devices, a front end roll conveying mechanism is further arranged at the upstream of the uppermost support pressing device, the front end roll conveying mechanism comprises a supporting component and a front end conveying mechanism, the supporting component supports the front end roll, and the front end conveying mechanism conveys the sheet-shaped objects from the front end roll to the upstream conveying mechanism 300 of the uppermost support pressing device.
For example, if the most upstream supporting and pressing device is defined as the first supporting and pressing device, a front end roll conveying mechanism is further disposed upstream (front end) of the first supporting and pressing device, the front end roll conveying mechanism is provided with a front end roll, the sheet material of the front end roll (the sheet material 310 to be pressed at this time) is conveyed to the first supporting and pressing device, and the single sheet material 122 coated with the adhesive of the first supporting and pressing device is bonded and pressed, that is, the composite sheet material output by the first supporting and pressing device is two layers of composite sheet materials which are already bonded and pressed once through the design of the structure.
In the composite bonding and pressing system, the number of the supporting and pressing devices is N, the number of the material rolls 121 is N+1, wherein in two adjacent supporting and pressing devices, only one layer of single Zhang Pianzhuang is bonded after the sheet to be pressed from the upstream supporting and pressing device passes through the downstream supporting and pressing device, and the composite sheet output by the downstream supporting and pressing device comprises N+1 layers of single Zhang Pianzhuang.
Specifically, when the number of support pressing devices is 3, the number of rolls 121 is 4, and the number of layers of the resulting composite sheet is 4, and the composite sheet is bonded 3 times. When the number of the supporting and pressing devices is 6, the number of the material rolls 121 is 7, and finally the number of layers of the obtained composite sheet is 7, and the composite sheet is bonded for 6 times. Take the example of arranging 3 supporting and pressing devices:
The first supporting and pressing device bonds and presses the sheet materials conveyed by the front end material roll conveying mechanism and the single sheet material 122 coated with the adhesive to form two layers of composite sheet materials, the two layers of composite sheet materials enter the second supporting and pressing device as the sheet materials to be pressed 310, the second supporting and pressing device bonds and presses the two layers of composite sheet materials and the single sheet material 122 coated with the adhesive to form three layers of composite sheet materials, the three layers of composite sheet materials enter the third supporting and pressing device as the sheet materials to be pressed 310, the third supporting and pressing device bonds and presses the three layers of composite sheet materials and the single sheet material 122 coated with the adhesive to form four layers of composite sheet materials, and finally the four layers of bonded composite sheet materials are output. Still further preferably, referring to fig. 4, the composite bonding and pressing system disclosed in this embodiment is provided with 8 support pressing devices, and the rolls 121 are provided with 9 rolls, so that the composite sheet obtained is 9 layers of composite sheet. The bonding and pressing mode is the same as that of the 3 supporting and pressing devices, and the difference is only that the number of bonding and pressing times is more.
By adopting the technical scheme, the plurality of supporting and pressing devices in the composite bonding and pressing system disclosed by the application are sequentially arranged along the straight line, then the composite sheet is sequentially bonded and pressed along the arrangement direction of the supporting and pressing devices, the number and the thickness of the composite sheet are gradually increased, and the bonded and pressed composite sheet is only the bonded and pressed composite sheet and the single sheet 122 to be pressed, which are conveyed in the previous process, in each bonding and pressing process, so that the bonding and pressing are firmer, the strength is higher, and air bubbles are not easy to generate.
Further, when the number of layers of the composite sheet materials to be adhered and pressed is different, the number of the supporting and pressing devices can be adjusted (increased or reduced) according to the requirements, and the laminating machine has the advantages of being simple in structure, flexible and convenient to adjust and good in pressing quality.
Referring to fig. 4, in the composite bonding press-fit system disclosed in the embodiment of the present invention, in the arrangement direction of the plurality of support press-fit devices, a pair of auxiliary press-fit rollers 700 are further disposed downstream of a pair of press-fit rollers of the downstream-most support press-fit device, an auxiliary press-fit gap extending in the horizontal direction is provided between the pair of auxiliary press-fit rollers 700, and the auxiliary press-fit gap is aligned with the press-fit gap of the downstream-most support press-fit device in the horizontal direction. The auxiliary pressing roller 700 is arranged so that the composite material pressed by the downstream-most supporting and pressing device can be subjected to the action of pressing force again to perform secondary pressing reinforcement, so that the pressing effect is further enhanced, the secondary pressing is helpful for eliminating possible tiny bubbles, improving the uniformity and firmness of adhesion, and the auxiliary pressing gap is aligned with the pressing gap of the downstream-most supporting and pressing device in the horizontal direction, so that the continuity and stability of the composite material in the pressing process are ensured, and uneven pressing or material damage caused by position deviation is avoided.
Finally, the working process of the composite bonding and pressing system provided with 8 supporting and pressing devices and 9 rolls 121 disclosed in this embodiment is briefly described:
Referring to fig. 4, in fig. 4, the direction of bonding and laminating the composite sheets is from right to left, the rightmost roll 121 is the first roll 121, the first roll 121 conveys the first single sheet 122 (to-be-laminated sheet 310) to the first supporting and laminating device, the first supporting and laminating device conveys and coats the single sheet 122 of the second roll 121 disposed in the accommodating space 110 at the lower side of the frame 100, and simultaneously conveys the coated single sheet 122 to the laminating mechanism 400 to be bonded and laminated into a double-layer composite sheet, the double-layer composite sheet is conveyed to the second supporting and laminating device as the to-be-laminated sheet 310, the double-layer composite sheet and the single sheet 122 coated with the adhesive are bonded and laminated into a three-layer composite sheet in the second supporting and laminating device, then the bonding and laminating device sequentially carries out bonding and laminating, finally the single sheet 122 of the second roll 121 is bonded and laminated into a 9-layer composite sheet by the auxiliary laminating device 700, and possible micro bubbles are eliminated, and the possible uniformity and the firmness of bonding are improved.
It is intended that other advantages and effects of the present utility model, in addition to those described in the specific embodiments, be readily apparent to those skilled in the art from the present disclosure. While the description of the utility model will be described in connection with the preferred embodiment, it is not intended to limit the utility model to the particular form disclosed. Rather, the purpose of the utility model described in connection with the embodiments is to cover other alternatives or modifications, which may be extended by the claims based on the utility model. The foregoing description contains many specifics, other embodiments, and examples of specific details for the purpose of providing a thorough understanding of the utility model. Furthermore, some specific details are omitted from the description in order to avoid obscuring the utility model. It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other.
It should be noted that in this specification, like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present embodiment, it should be noted that the azimuth or positional relationship indicated by the terms "upper", "lower", "inner", "bottom", etc. are based on the azimuth or positional relationship shown in the drawings, or the azimuth or positional relationship in which the inventive product is conventionally put in use, are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and therefore should not be construed as limiting the present utility model.
The terms "first," "second," and the like are used merely to distinguish between descriptions and are not to be construed as indicating or implying relative importance.
In the description of the present embodiment, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, or communicating between two elements. The specific meaning of the above terms in the present embodiment can be understood in a specific case by those of ordinary skill in the art.
While the utility model has been shown and described with reference to certain preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing is a further detailed description of the utility model with reference to specific embodiments, and it is not intended to limit the practice of the utility model to those descriptions. Various changes in form and detail may be made therein by those skilled in the art, including a few simple inferences or alternatives, without departing from the spirit and scope of the present utility model.
Claims (11)
1. A support compression device for a roll of material, comprising:
a frame;
A material roll conveying mechanism, an upstream conveying mechanism and a pressing mechanism which are arranged at the top end of the frame, and
The material roll supporting mechanism is arranged in the accommodating space at the lower side of the rack, and the material roll for providing the sheet-shaped object is rotatably supported on the material roll supporting mechanism; wherein the method comprises the steps of
The material roll conveying mechanism comprises a first material roll conveying assembly, a gluing assembly and a second material roll conveying assembly which are sequentially arranged along the conveying direction of the single sheet material, the single sheet material from the material roll enters the gluing assembly through the first material roll conveying assembly, and the gluing assembly is used for coating adhesive on one side and then conveying the single sheet material from the material roll into the pressing mechanism through the second material roll conveying assembly;
The upstream conveying mechanism is positioned at one side of the material roll conveying mechanism, receives the sheet materials to be pressed conveyed from the upstream unit and conveys the sheet materials into the pressing mechanism, and
The laminating mechanism is provided with a pair of laminating rollers, the single sheet material and the sheet material to be laminated synchronously enter a laminating gap between the pair of laminating rollers, the sheet material to be laminated is positioned on one side of the single sheet material coated with adhesive, and the pair of laminating rollers laminate and output the single sheet material and the sheet material to be laminated.
2. A roll supporting and pressing device as defined in claim 1, wherein a gluing chamber is arranged at the top end of the frame, the roll conveying mechanism is arranged in the gluing chamber, and
The glue coating chamber is also provided with a glue basin, the glue basin is positioned below the glue coating assembly and near one side of the material roll supporting mechanism, and the glue is stored in the glue basin, wherein
The glue application assembly includes:
The lower peripheral surface of the lower part of the rotary glue spreading roller is at least partially immersed below the liquid level of the viscose in the glue basin;
The glue spreading device comprises a glue basin, a glue spreading roller, a rotary glue spreading roller, a transmission roller set, a first material roll conveying assembly and a second material roll conveying assembly, wherein the glue spreading roller is rotatably arranged on one side of the rotary glue spreading roller, which is far away from the glue basin, and the outer peripheral surface of the opposite part of the rotary glue spreading roller is attached to form the transmission roller set.
3. The web-supporting and pressing apparatus of claim 2 wherein said rotary applicator roll has a diameter equal to or greater than the diameter of said rotary applicator roll, and
The outer ring of the rotary glue spreading roller is coated with a layer of flexible glue coating layer.
4. The roll supporting and pressing device according to claim 3, wherein a rotation adjusting assembly is arranged at the bottom of the rubber basin and comprises a rotation bracket and a rotation swing arm, wherein
The lower end of the rotating swing arm is rotatably arranged on the frame, the bottom of the rubber basin is arranged at the upper end of the rotating support, the rotating support is movably arranged at the upper end of the rotating swing arm, and the rotating swing arm can drive the rotating support and the rubber basin to move relative to the frame.
5. The web supporting and pressing device according to claim 4, wherein the first web conveying assembly includes a first web conveying roller, both ends of the first web conveying roller being rotatably disposed on a side wall of the gluing chamber, the first web conveying roller being located at an upstream end of the rotating glue roller on a conveying path of the single sheet;
The second material roll conveying component comprises a second material roll conveying roller, two ends of the second material roll conveying roller are rotatably arranged on the side wall of the gluing chamber, the second material roll conveying roller is positioned at the downstream end of the rotary glue homogenizing roller on the conveying path of the single sheet material, wherein the glue homogenizing roller is arranged on the side wall of the gluing chamber, and the glue homogenizing roller is arranged on the side wall of the gluing chamber
The single sheet material sequentially passes through the first material roll conveying roller, the rotary glue homogenizing roller and the second material roll conveying roller, wherein a conveying path of the single sheet material extends in an S shape between the first material roll conveying roller, the rotary glue homogenizing roller and the second material roll conveying roller, and one side surface of the single sheet material is always abutted against part of the peripheral surface of the rotary glue homogenizing roller.
6. The web-supporting and pressing device of claim 5 wherein said second web-conveying roller is movably supported on a side wall of said coating chamber relative to said first web-conveying roller, wherein
The two ends of the second material roll conveying roller are respectively and rotatably arranged in corresponding shaft holes on the side wall of the gluing chamber, the radial size of the shaft holes is larger than the shaft end size of the two ends of the second material roll conveying roller, and
The two ends of the second material roll conveying roller are respectively provided with an adjusting assembly, each adjusting assembly comprises a movable telescopic rod and an adjusting swing arm, wherein in each adjusting assembly, one end of the movable telescopic rod is rotatably arranged on the outer surface of the side wall of the gluing chamber, the other end of the movable telescopic rod is rotatably connected with one end of the adjusting swing arm, the other end of the adjusting swing arm is rotatably sleeved on the part of the corresponding end of the second material roll conveying roller extending out of the shaft hole, and
The motion of the two movable telescopic rods relative to the side wall of the gluing chamber is synchronously performed, and a pair of limiting blocks are arranged on two sides of each adjusting swing arm.
7. The roll supporting and pressing device according to any one of claims 1 to 6, wherein the pair of pressing rollers includes a driving pressing roller and a driven pressing roller arranged in a vertical direction with the pressing gap extending in a horizontal direction therebetween, wherein
The driving pressing roller is positioned below the driven pressing roller, and a driving unit is arranged outside one side shaft end of the driving pressing roller, wherein the driving unit comprises a pressing driving motor which is fixedly arranged on the frame and in transmission connection with the corresponding side shaft end of the driving pressing roller;
The driven pressing roller is rotatably arranged above the driving pressing roller, two ends of the driven pressing roller are respectively arranged in two adjusting grooves on the frame in a manner of moving along the vertical direction through adjusting sliding blocks, two ends of the driven pressing roller are respectively and rotatably arranged on the corresponding adjusting sliding blocks, and
The machine frame is also provided with a pair of adjusting driving motors, the pair of adjusting driving motors are respectively arranged above the corresponding adjusting sliding blocks, the output ends of the adjusting driving motors are connected with the corresponding adjusting sliding blocks and can drive the adjusting sliding blocks to slide in the adjusting grooves along the vertical direction, and the adjusting grooves are also internally provided with sliding guide units matched with the adjusting sliding blocks.
8. The roll supporting and laminating apparatus as in claim 7, further comprising a synchronous conveyor roller rotatably disposed at both ends thereof on a side wall of the laminating chamber at one end of the laminating chamber adjacent to the pair of laminating rollers and at an upstream side of the pair of laminating rollers, and
The upstream conveying mechanism comprises an upstream conveying roller, two ends of the upstream conveying roller are rotatably arranged on the side wall of the gluing chamber and positioned at one end of the gluing chamber far away from the pair of pressing rollers, wherein the two ends of the upstream conveying roller are respectively provided with a pair of pressing rollers
In the vertical direction, the upper end of the rotary glue homogenizing roller is higher than the upper end of the rotary glue homogenizing roller, the upper end of the first material roll conveying roller is aligned with the upper end of the rotary glue homogenizing roller in the horizontal direction, the lower end of the second material roll conveying roller is lower than the upper end of the rotary glue homogenizing roller, the upper end of the second material roll conveying roller is lower than the upper end of the synchronous conveying roller, the lower end of the upstream conveying roller is higher than the upper end of the synchronous conveying roller, and the upper end of the synchronous conveying roller is higher than the lamination gap of the pair of lamination rollers;
The single sheet from the second roll conveying roller and the sheet to be laminated from the upstream conveying roller synchronously pass through the upper end of the synchronous conveying roller, and when passing through the synchronous conveying roller, one side surface of the single sheet coated with the adhesive faces upwards, the sheet to be laminated is positioned above the single sheet, and
And the included angle between the sheet material to be pressed and the extending direction of the single sheet material is 15-30 degrees at the upper end of the synchronous conveying roller.
9. The web supporting and pressing apparatus of claim 7 wherein said web supporting mechanism includes a web supporting shaft rotatably disposed within said receiving space, said web providing individual sheets being sleeved on said web supporting shaft.
10. A composite bonding and laminating system comprising a plurality of support and laminating devices according to any one of claims 1 to 9, wherein
The plurality of support pressing devices are sequentially arranged along a straight line, wherein in the arrangement direction of the plurality of support pressing devices, in two adjacent support pressing devices, a sheet from a pair of pressing rollers of an upstream support pressing device is conveyed into an upstream conveying mechanism of the downstream support pressing device;
A front end roll conveying mechanism is further arranged upstream of the support pressing device at the most upstream in the arrangement direction of the support pressing devices, the front end roll conveying mechanism comprises a support component for supporting a front end roll, and a front end conveying mechanism for conveying the sheet from the front end roll to the upstream conveying mechanism of the support pressing device at the most upstream, and
In the composite bonding and pressing system, the number of the supporting and pressing devices is N, the number of the material rolls is N+1, wherein in two adjacent supporting and pressing devices, only one layer of single Zhang Pianzhuang objects is bonded after the to-be-pressed sheet objects from the upstream supporting and pressing device pass through the downstream supporting and pressing device, and the composite sheet objects output by the downstream supporting and pressing device comprise N+1 layers of single Zhang Pianzhuang objects.
11. The composite bonding nip system of claim 10, wherein a pair of auxiliary nip rollers is further provided downstream of the pair of nip rollers of the downstream-most support nip device in the arrangement direction of the plurality of support nip devices, the pair of auxiliary nip rollers having an auxiliary nip gap therebetween extending in the horizontal direction, and the auxiliary nip gap being horizontally aligned with the nip gap of the downstream-most support nip device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202520047262.7U CN222554438U (en) | 2025-01-09 | 2025-01-09 | Material roll support and pressing device and composite bonding and pressing system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202520047262.7U CN222554438U (en) | 2025-01-09 | 2025-01-09 | Material roll support and pressing device and composite bonding and pressing system |
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