Disclosure of utility model
The utility model mainly aims to provide a repair welding device, which aims to solve the problem that laser welding equipment is large in size because a plurality of stations are needed for laser processing, detecting and repair welding of materials in the arrangement of the laser welding equipment.
In order to achieve the above object, the repair welding device provided by the present utility model includes:
The detection module is used for detecting the welding effect of the materials at the laser welding station after the laser head finishes welding the materials at the laser welding station;
The repair welding module is used for performing secondary welding on the defective materials at the laser welding station;
the horizontal moving module is in driving connection with the detection module and the repair welding module and is used for sequentially driving the detection module and the repair welding module to horizontally move to the laser welding station;
And the controller is electrically connected with the detection module, the repair welding module and the horizontal movement module and is used for controlling the horizontal movement module and the repair welding module to work according to the detection result of the detection module.
In some embodiments of the present utility model, the repair welding module includes a first driving module and a welding head, the welding head is in transmission connection with the first driving module, and the welding head is driven by the first driving module to move along a vertical direction.
In some embodiments of the present utility model, the repair welding module further includes a tin feeding tube and a tin feeding module for driving tin to move in the tin feeding tube, wherein an end of the tin feeding tube away from the tin feeding module is opposite to a welding end of the welding head.
In some embodiments of the present utility model, the repair welding module further includes a fixing component, one end of the fixing component is fixedly installed on the welding head, a fixing groove is formed at the other end of the fixing component, and the tin feeding tube is installed in the fixing groove.
In some embodiments of the present utility model, the repair welding device further includes a ram module, the horizontal movement module is in driving connection with the ram module, the ram module has a laser diversion channel for passing laser of the laser head, and the ram module is used for extruding materials at the laser welding station.
In some embodiments of the present utility model, the pressure head module includes a protective cover, a second driving module and a pressure head, the protective cover is mounted on the horizontal movement module, and a through hole is arranged on the surface of the protective cover facing the material in a penetrating way;
The second driving module is installed in the protection cover, one end of the second driving module extends out of the through hole and is in driving connection with the pressure head, and the second driving module is used for driving the pressure head to move in the vertical direction so as to limit or release limit on materials.
In some embodiments of the present utility model, the repair welding device further includes a dust hood and a dust removal module, where two opposite wall surfaces of the dust hood in a vertical direction are provided with through holes, the dust hood is mounted on the protection cover, and the dust hood is communicated with the dust removal module through a pipeline;
The pressure head has connecting section and the extrusion section that is connected, the connecting section with the transmission of second drive module is connected, the extrusion section is provided with laser water conservancy diversion passageway, the extrusion section is located the connecting section is close to on the horizontal direction the one end of dust excluding hood, so that laser water conservancy diversion passageway is located dodge under the hole, the extrusion section is in extrude the material under the drive of second drive module.
In some embodiments of the present utility model, the horizontal movement module has a first direction and a second direction perpendicular to each other, the horizontal movement module includes a first movement module and a second movement module, the first movement module is used for driving the detection module, the repair welding module and the pressure head module to move in the first direction, and the second movement module is in transmission connection with the first movement module and is used for driving the first movement module, the detection module, the repair welding module and the pressure head module to move in the second direction;
The second moving module is in driving connection with the pressure head module, the detection module is installed in the peripheral wall of the pressure head module in the first direction, the repair welding module is installed in the pressure head module is far away from the peripheral wall of the detection module, and the welding end of the repair welding module and the pressure head module are arranged in a dislocation mode in the second direction, so that the first moving module and the second moving module are in driving connection with the detection module and the repair welding module through the pressure head module.
In some embodiments of the utility model, the detection module and the repair welding module are both mounted to the pressure head module;
The repair welding device further comprises a vertical driving module, the horizontal moving module is in driving connection with the vertical driving module, and the vertical driving module is in driving connection with the pressure head module, so that the horizontal moving module is in driving connection with the pressure head module, the detection module and the repair welding module through the vertical driving module;
The vertical driving module is used for driving the pressure head module, the detection module and the repair welding module to move in the vertical direction.
The utility model further provides laser welding equipment, which comprises a working platform, a laser head and a repair welding device, wherein the working platform is provided with a laser welding station, the laser head faces the laser welding station, the repair welding device is positioned between the laser welding station and the laser head, and the repair welding device comprises:
The detection module is used for detecting the welding effect of the materials at the laser welding station after the laser head finishes welding the materials at the laser welding station;
The repair welding module is used for performing secondary welding on the defective materials at the laser welding station;
the horizontal moving module is in driving connection with the detection module and the repair welding module and is used for sequentially driving the detection module and the repair welding module to horizontally move to the laser welding station;
And the controller is electrically connected with the detection module, the repair welding module and the horizontal movement module and is used for controlling the horizontal movement module and the repair welding module to work according to the detection result of the detection module.
The technical scheme includes that the repair welding device is used for carrying out secondary welding on materials with defects at a laser welding station, the repair welding device comprises a detection module, a repair welding module, a horizontal movement module and a controller, the detection module is used for detecting the welding effect of the materials at the laser welding station after the laser head is used for welding the materials at the laser welding station, the repair welding module is used for carrying out secondary welding on the materials with the defects at the laser welding station, the horizontal movement module is in driving connection with the detection module and the repair welding module, the horizontal movement module is used for sequentially driving the detection module and the repair welding module to horizontally move to the laser welding station, and the controller is electrically connected with the detection module, the repair welding module and the horizontal movement module and is used for controlling the horizontal movement module and the repair welding module to work according to the detection result of the detection module. So set up, the laser head is accomplished the laser welding operation back to the material at the laser welding station, alright through horizontal migration module control detection module and repair welding module removal to the material just can accomplish laser welding, detection and repair welding in proper order at the laser welding station, and then optimized repair welding device structure, just so make laser welding equipment can accomplish the laser welding, detection and repair welding to the material at the laser welding station, thereby reduced laser welding equipment's volume.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear are used in the embodiments of the present utility model) are merely for explaining the relative positional relationship, movement conditions, and the like between the components in a certain specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicators are changed accordingly.
Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the technical solutions should be considered that the combination does not exist and is not within the scope of protection claimed by the present utility model.
Referring to fig. 1 to 2, the present utility model provides a repair welding apparatus 1000, wherein the repair welding apparatus 1000 includes a detection module 100, a repair welding module 200, a horizontal movement module 300, and a controller, the horizontal movement module 300 is in driving connection with the detection module 100 and the repair welding module 200, and the controller is electrically connected with the detection module 100, the repair welding module 200, and the horizontal movement module 300.
The detection module 100 is used for detecting the welding effect of the material at the laser welding station after the laser head is used for welding the material at the laser welding station, the types of the detection module 100 are various, the detection module 100 can detect in an infrared mode, the detection module 100 can detect in a shooting mode, and the detection module 100 is not limited specifically.
The detection repair welding module 200 is used for performing secondary welding on defective materials at a laser welding station, the horizontal moving module 300 is used for sequentially driving the detection module 100 and the repair welding module 200 to horizontally move to the laser welding station, the horizontal moving module 300 has a plurality of types, the horizontal moving module 300 can be respectively in driving connection with the detection module 100 and the repair welding module 200 through a plurality of driving pieces to drive the detection module 100 and the repair welding module 200 to horizontally move, and the horizontal moving module 300 can also be simultaneously in driving connection with the detection module 100 and the repair welding module 200 through two driving pieces to drive the detection module 100 and the repair welding module 200 to horizontally move, which is not listed here.
The controller is used for controlling the horizontal movement module 300 and the repair welding module 200 to work according to the detection result of the detection module 100, the controller can be a single chip microcomputer, a PWM control board, a microprocessor and other settings, the controller is electrically connected with the detection module 100 and the repair welding module 200 through wires, and the controller is in communication connection with the detection module 100 and the repair welding module 200 through wireless connection modes such as WIFI and Bluetooth, and the controller is not limited in detail.
After the laser welding equipment finishes the laser welding of the material positioned at the laser welding station through the laser head, the horizontal movement module 300 drives the detection module 100 to move to the laser welding station, so that the detection module 100 detects the welding effect of the material at the laser welding station, and the controller receives the detection result of the detection module 100.
And if the detection result received by the controller meets the standard, the controller controls the laser welding equipment to perform blanking operation on the welded material, and places a new material at a laser welding station.
If the detection result received by the controller does not reach the standard, the controller controls the horizontal movement module 300 to drive the repair welding module 200 to move to the laser welding station, then controls the repair welding module 200 to carry out secondary welding on materials, then controls the detection module 100 to detect the materials after the secondary welding is finished, finally controls the laser welding equipment to carry out blanking operation on the materials after the secondary welding is finished, and places new materials at the laser welding station.
The material is subjected to laser welding at the laser welding station, and it can be understood that the horizontal movement module 300 drives the detection module 100 and the repair welding module 200 to other positions, so that the influence of the detection module 100 and the repair welding module 200 on the laser welding process is avoided.
According to the technical scheme, the repair welding device 1000 is used for performing secondary welding on defective materials at a laser welding station, the repair welding device 1000 comprises a detection module 100, a repair welding module 200, a horizontal movement module 300 and a controller, the detection module 100 is used for detecting the welding effect of the materials at the laser welding station after the laser head is used for welding the materials at the laser welding station, the repair welding module 200 is used for performing secondary welding on the defective materials at the laser welding station, the horizontal movement module 300 is in driving connection with the detection module 100 and the repair welding module 200, the horizontal movement module 300 is used for sequentially driving the detection module 100 and the repair welding module 200 to horizontally move to the laser welding station, and the controller is electrically connected with the detection module 100, the repair welding module 200 and the horizontal movement module 300 and is used for controlling the horizontal movement module 300 and the repair welding module 200 to work according to the detection result of the detection module 100. So set up, the laser head is accomplished the laser welding operation back to the material at the laser welding station, alright through horizontal migration module 300 control detection module 100 and repair welding module 200 removal to the material just can accomplish laser welding, detection and repair welding in proper order at the laser welding station, and then optimized repair welding device 1000 structure, just so make laser welding equipment can accomplish the laser welding, detection and repair welding to the material at the laser welding station, thereby reduced laser welding equipment's volume.
Referring to fig. 1 to 2, in some embodiments of the utility model, the repair welding module 200 includes a first driving module 210 and a welding head 220, the welding head 220 is in transmission connection with the first driving module 210, and the welding head 220 is driven by the first driving module 210 to move along a vertical direction. So set up, when the horizontal migration module 300 drive repair welding module 200 moves, can control the welding head 220 and move in the direction of keeping away from the material in vertical direction through first drive module to avoid welding head 220 to move to the laser welding station when taking place to interfere with the material, can also be through the direction motion that first drive module is close to the material in vertical direction simultaneously, thereby make welding head 220 be close to the material, and then improve the secondary welding's of welding head 220 to the material precision.
The types of the first driving module are various, the first driving module 210 may be an air pump, and the first driving module 210 may be a servo motor, which is not particularly limited herein.
Specifically, the repair welding module 200 further includes a tin feeding tube 230 and a tin feeding module 240 for driving tin to move in the tin feeding tube 230, wherein one end of the tin feeding tube 230 away from the tin feeding module 240 is disposed opposite to the welding end of the welding head 220. So set up, send tin to the welding end of soldered connection 220 through sending tin module 240 and send tin pipe 230 cooperation to make when soldered connection 220 carries out the secondary repair welding to the material, have sufficient tin to use, and then improve repair welding device 1000's repair welding effect, strengthen the degree of automation of repair welding device 1000 simultaneously.
It will be appreciated that, in order to provide sufficient tin usage, the tin feeding module 240 has a function of storing tin, so that the tin feeding module 240 drives the stored tin to the soldering end of the soldering head 220 along the tin feeding tube 230, thereby ensuring that the repair soldering device 1000 provides sufficient tin usage when performing secondary soldering on the material.
Further, referring to fig. 1 to 2 together, the repair welding module 200 further includes a fixing assembly 250, one end of the fixing assembly 250 is fixedly mounted on the welding head 220, the other end of the fixing assembly 250 is provided with a fixing slot 251, and the solder tube 230 is mounted in the fixing slot 251. So set up, when the first driving module 210 drives the welding head 220 to move, the fixing assembly 250 will move along with the welding head 220, so as to drive the tin feeding tube 230 to move, and further, in the moving process of the welding head 220, one end of the tin feeding tube 230 far away from the tin feeding module 240 is always opposite to the welding end of the welding head 220, and a fixed distance is kept, so that the relative movement between the welding head 220 and the tin feeding tube 230 can be avoided, and the tin feeding tube 230 does not feed tin to the welding end of the welding head 220, thereby improving the quality of secondary welding of the repair welding device 1000.
The fixing member 250 may be made of a variety of materials, and the fixing member 250 may be made of a metal material, or the fixing member 250 may be made of a relatively hard plastic, or the fixing member 250 may be made of other materials, which are not particularly limited herein.
Referring to fig. 1 to 3, in some embodiments of the present utility model, the repair welding apparatus 1000 further includes a ram module 400, the horizontal moving module 300 is in driving connection with the ram module 400, the ram module 400 has a laser guiding channel 410 for passing laser of a laser head, and the ram module 400 is used for extruding materials at a laser welding station. So set up, extrude the material through pressure head module 400 in laser welding process to effectively avoid the material to appear the rosin joint after laser welding is accomplished, overseld, phenomenon such as oxidation, and then improve laser welding equipment's work efficiency.
After a new material is placed at the laser welding station, the horizontal moving module 300 drives the pressing head module 400 to move to the laser welding station, then the pressing head module 400 extrudes the material, finally the laser welding equipment performs laser welding on the material, after the laser welding is completed, the pressing head module 400 cancels extrusion on the material, then the horizontal moving module 300 drives the detecting module 100 to move to the laser welding station, and the detecting module 100 detects the material.
Specifically, referring to fig. 1 to 3, the ram module 400 includes a protecting cover 420, a second driving module 430 and a ram 440, wherein the protecting cover 420 is mounted on the horizontal moving module 300, a through hole 421 is formed on a surface of the protecting cover 420 facing the material, the second driving module 430 is mounted in the protecting cover 420, one end of the second driving module 430 extends out of the through hole 421 and is in driving connection with the ram 440, and the second driving module 430 is used for driving the ram 440 to move in a vertical direction to limit or release the limit of the material.
So set up, through installing second drive module 430 in safety cover 420, thereby make safety cover 420 play the effect of protection to second drive module 430, when second drive module 430 drive pressure head 440 moves towards the direction that is close to the material, this pressure head 440 can extrude the material, thereby play spacing effect to the material, when second drive module 430 drive pressure head 440 moves towards the direction that keeps away from the material, this pressure head 440 can be with the material interval, thereby remove spacing to the material, and then avoid when horizontal migration module 300 drives pressure head module 400 motion pressure head 440 and material take place to interfere.
Further, referring to fig. 1 to 3, the repair welding device 1000 further includes a dust hood 500 and a dust removal module, wherein two opposite wall surfaces of the dust hood 500 in the vertical direction are respectively provided with a dodging hole 510, the dust hood 500 is mounted on the protection cover 420, the dust hood 500 is communicated with the dust removal module (not shown) through a pipeline, the dust removal module is used for sucking waste generated during laser processing of materials, the pressure head 440 is provided with a connecting section 441 and a pressing section 442, the connecting section 441 is in transmission connection with the second driving module 430, the pressing section 442 is provided with a laser diversion channel 410, the pressing section 442 is located at one end of the connecting section 441, which is close to the dust hood 500 in the horizontal direction, so that the laser diversion channel 410 is located under the dodging hole 510, and the pressing section 442 presses the materials under the driving of the second driving module 430.
So set up, the dust that laser welding material produced can be clear away through dust excluding hood 500 and dust removal module cooperation to avoid the dust that laser welding material produced to cause the influence to laser welding, and then improve laser welding device's welding effect, the extrusion section 442 of this pressure head 440 is located and dodges under hole 510, thereby makes laser can pass two of dust excluding hood 500 and dodges hole 510 and extrusion section 442's laser water conservancy diversion passageway 410 and act on the material in proper order.
Considering that the probability of defects of the materials after laser welding is low, the number of times that the horizontal moving module 300 drives the detecting module 100 and the ram module 400 to move to the laser welding station is relatively large, and referring to fig. 1 to 3, the horizontal moving module 300 has a first direction and a second direction perpendicular to each other, the horizontal moving module 300 includes a first moving module 310 and a second moving module (not shown), the first moving module 310 is used for driving the detecting module 100, the repair welding module 200 and the ram module 400 to move in the first direction, the second moving module is in transmission connection with the first moving module 310 and is used for driving the first moving module 310, the detecting module 100, the repair welding module 200 and the ram module 400 to move in the second direction, the second moving module is in driving connection with the ram module 400, the detecting module 100 is mounted on the outer peripheral wall of the ram module 400 in the first direction, the repair welding module 200 is mounted on the outer peripheral wall of the ram module 400 far away from the detecting module 100, and the welding end of the repair welding module 200 is arranged in a dislocation manner with the ram module 400 in the second direction, so that the first moving module 310 and the second moving module is connected with the detecting module 200 and the ram module 400 in driving the driving mode.
So set up, can drive detection module 100 and pressure head module 400 to remove to the laser welding station successively through first movable module 310, only when the material that exists the defect appears first movable module 310 and second movable module just can cooperate the drive repair welding module 200 to remove to the laser welding station to reduce the energy consumption of laser welding equipment. Meanwhile, when the first moving module 310 drives the detecting module 100, the pressing head module 400 and the repair welding module 200 to move in the first direction, the welding end of the repair welding device 1000 is prevented from interfering with the material.
Referring to fig. 1 to 3, in some embodiments of the utility model, the inspection module 100 and the repair welding module 200 are both mounted on the ram module 400, the repair welding device 1000 further includes a vertical driving module 600, the horizontal moving module 300 is in driving connection with the vertical driving module 600, and the vertical driving module 600 is in driving connection with the ram module 400, so that the horizontal moving module 300 is in driving connection with the ram module 400, the inspection module 100 and the repair welding module 200 through the vertical driving module 600, and the vertical driving module 600 is used for driving the ram module 400, the inspection module 100 and the repair welding module 200 to move in a vertical direction.
So set up, can drive through vertical drive module 600 towards detection module 100, repair welding module 200 and pressure head module 400 and remove towards the direction of keeping away from the material to avoid detecting module 100, repair welding module 200 and pressure head module 400 and the material to take place to interfere when horizontal migration module 300 drive detection module 100, repair welding module 200 and pressure head module 400 remove, also can drive detection module 100, repair welding module 200 and pressure head module 400 simultaneously and move towards the direction that is close to the material through vertical drive module 600, thereby improve detection accuracy and the secondary welding accuracy of repair welding module 200 of detection module 100.
After a new material is placed at the laser welding station, the horizontal moving module 300 drives the pressing head module 400 to move to the laser welding station, then the vertical driving module 600 drives the pressing head module 400 to move towards the direction close to the material, the pressing head module 400 extrudes the material, finally the laser welding equipment performs laser welding on the material, after the laser welding is finished, the pressing head module 400 cancels extrusion on the material, and the vertical driving module 600 drives the pressing head module 400 to move towards the direction far away from the material, then the horizontal moving module 300 drives the detecting module 100 to move to the laser welding station, then the vertical driving module 600 drives the detecting module 100 to move towards the direction close to the material, then the detecting module 100 detects the material, and after the detection is finished, the vertical driving module 600 drives the detecting module 100 to move towards the direction far away from the material.
And if the detection result received by the controller meets the standard, the controller controls the laser welding equipment to perform blanking operation on the welded material, and places a new material at a laser welding station.
If the detection result received by the controller does not reach the standard, the controller controls the horizontal movement module 300 to drive the repair welding module 200 to move to the laser welding station, then controls the vertical driving module 600 to drive the repair welding module 200 to move towards the direction close to the material, controls the repair welding module 200 to carry out secondary welding on the material, then controls the vertical driving module 600 to drive the repair welding module 200 to move towards the direction far away from the material, and finally controls the laser welding equipment to carry out blanking operation on the material subjected to secondary welding, and places a new material to the laser welding station.
The utility model also provides a laser welding device (not shown), which comprises a working platform (not shown), a laser head (not shown) and a repair welding device 1000, wherein the specific structure of the repair welding device 1000 refers to the above embodiment, and the laser welding device adopts all the technical schemes of all the embodiments, so that the laser welding device at least has all the beneficial effects brought by the technical schemes of the embodiments, and the description is omitted herein. Wherein, this work platform is provided with laser welding station, and this laser head is towards laser welding station, and this repair welding device 1000 is located between laser welding station and the laser head.
The type of the laser head is various, the laser head may be a gas laser, the laser head may be a solid state laser, and the laser head may be a semiconductor laser, which is not particularly limited herein.
The foregoing description is only of the preferred embodiments of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structural changes made by the description of the present utility model and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the utility model.