CN222550893U - A water-soluble fertilizer emulsification reactor - Google Patents
A water-soluble fertilizer emulsification reactor Download PDFInfo
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- CN222550893U CN222550893U CN202420977896.8U CN202420977896U CN222550893U CN 222550893 U CN222550893 U CN 222550893U CN 202420977896 U CN202420977896 U CN 202420977896U CN 222550893 U CN222550893 U CN 222550893U
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Abstract
本实用新型公开了一种水溶肥乳化反应釜，包括支腿：所述支腿顶部固定安装有外筒体，所述外筒体内部固定安装有内筒体，所述外筒体顶部一侧固定安装有电机架，所述电机架内部固定安装有电机，所述电机架一端固定安装有齿轮护筒，所述电机输出轴贯穿于电机架侧壁和齿轮护筒侧壁并固定套接有第一锥形齿。本实用新型在使用时，通过电机动力的输出，使第一锥形齿进行旋转，第一锥形齿带动自身上部的第二锥形齿进行顺时针旋转，从而带动内搅拌轴进行顺时针旋转，第一锥形齿旋转的同时，带动自身下部的第三锥形齿进行逆时针旋转，第三锥形齿带动外搅拌轴进行逆时针旋转，从而使搅拌更加均匀，提高了搅拌效果和混合均匀性。
The utility model discloses a water-soluble fertilizer emulsification reactor, comprising a leg: an outer cylinder is fixedly installed on the top of the leg, an inner cylinder is fixedly installed inside the outer cylinder, a motor frame is fixedly installed on one side of the top of the outer cylinder, a motor is fixedly installed inside the motor frame, a gear casing is fixedly installed on one end of the motor frame, and the motor output shaft passes through the side wall of the motor frame and the side wall of the gear casing and is fixedly sleeved with a first conical tooth. When the utility model is in use, the first conical tooth is rotated by the output of the motor power, and the first conical tooth drives the second conical tooth on the upper part thereof to rotate clockwise, thereby driving the inner stirring shaft to rotate clockwise, and while the first conical tooth rotates, it drives the third conical tooth on the lower part thereof to rotate counterclockwise, and the third conical tooth drives the outer stirring shaft to rotate counterclockwise, thereby making the stirring more uniform, and improving the stirring effect and mixing uniformity.
Description
Technical Field
The utility model belongs to the technical field of water-soluble fertilizer emulsifying devices, and particularly relates to a water-soluble fertilizer emulsifying reaction kettle.
Background
In the process of producing the water-soluble fertilizer, an emulsification reaction kettle is one of key equipment. The method is mainly used for realizing uniform mixing and emulsification of different components and ensuring the full reaction and stability of each component of the fertilizer. The emulsification reaction kettle mixes the oil phase and water-phase equal immiscible liquid together by mechanical stirring or magnetic stirring, so as to form tiny liquid drops, thereby increasing the reaction surface area and improving the reaction rate and efficiency.
Chinese patent CN208032558U, a reaction kettle is provided. The reaction kettle comprises a kettle body, a feeding hole, a discharging hole, a motor, a rotating shaft and a stirring device, wherein the feeding hole is formed in the top of the kettle body, the discharging hole is formed in the bottom of the kettle body, the motor is arranged on the top end of the outer portion of the kettle body, the rotating shaft and the stirring device are arranged in the kettle body, the upper end of the rotating shaft penetrates through the kettle body and is connected with the motor, the lower end of the rotating shaft is connected with the stirring device, the rotating shaft is arranged at the axle center of the kettle body, a sealed interlayer is arranged between the inner wall and the outer wall of the kettle body, a heating pipe with a spiral structure is arranged in the interlayer, the heating pipe is arranged around the circumference of the inner wall of the kettle body, an air inlet pipe and an air outlet pipe are arranged outside the kettle body, and the air inlet pipe and the air outlet pipe are respectively connected with two ends of the heating pipe. The utility model has the characteristics of simple structure, good stirring effect, uniform heating and the like.
Above-mentioned patent is carrying out the water-soluble fertile emulsification reaction in-process, exists certain stirring dead angle, causes the stirring inhomogeneous to reduced stirring effect and misce bene, and do not have further treatment to the waste heat after the heating is accomplished and preserve, cause certain energy to be extravagant, thereby improved manufacturing cost, reduced production efficiency.
Disclosure of utility model
In order to solve the problems in the prior art, the utility model provides the water-soluble fertilizer emulsification reaction kettle which has the advantages of enabling stirring to be more uniform, improving stirring effect and mixing uniformity, achieving the purpose of processing and preserving waste heat, improving energy utilization efficiency, reducing production cost, improving production efficiency and promoting sustainable development.
The technical scheme includes that the water-soluble fertilizer emulsification reaction kettle comprises supporting legs, an outer cylinder body is fixedly arranged at the top of each supporting leg, an inner cylinder body is fixedly arranged in the outer cylinder body, a motor frame is fixedly arranged on one side of the top of each outer cylinder body, a motor is fixedly arranged in the motor frame, a gear protection cylinder is fixedly arranged at one end of the motor frame, an output shaft of the motor penetrates through the side wall of the motor frame and the side wall of the gear protection cylinder and is fixedly sleeved with a first conical tooth, a third conical tooth is meshed and arranged at the lower part of the outer surface of the first conical tooth, an outer stirring shaft is fixedly sleeved with a second conical tooth, an inner stirring shaft is fixedly sleeved in the inner part of each second conical tooth, a plurality of connecting rods are fixedly arranged at the bottom of each outer stirring shaft, a round rod is fixedly arranged at one end of each connecting rod, a plurality of stirring rods are fixedly arranged at the bottom of each round rod, and a plurality of stirring plates are fixedly arranged at one side of the stirring rods.
As a preferable technical scheme of the utility model, a preheating coil pipe and a heating coil pipe are fixedly arranged on the side wall of the inner cylinder body, one end of the preheating coil pipe is fixedly connected with a second water inlet pipe, one end of the second water inlet pipe is fixedly connected with a water pump, one end of the water pump is fixedly connected with a water suction pipe, one end of the water suction pipe penetrates through the top of the heat insulation barrel and extends into the heat insulation barrel, the other end of the preheating coil pipe is fixedly connected with a first water outlet pipe, one end of the first water outlet pipe is fixedly connected with a heating box, one side of the top of the heating box is fixedly connected with the first water inlet pipe, one end of the first water inlet pipe penetrates through the upper part of one side of the outer cylinder body and is fixedly connected with the heating coil pipe, one end of the heating coil pipe is fixedly connected with a second water outlet pipe, and one end of the second water outlet pipe is fixedly connected with the heat insulation barrel.
As a preferable technical scheme of the utility model, a feeding hole is fixedly arranged at the top of the outer cylinder body, and a discharging hole is arranged at the center of the bottom of the outer cylinder body.
As a preferable technical scheme of the utility model, one side of the top of the outer cylinder is fixedly provided with a thermometer and a pressure gauge, and the other side of the top of the outer cylinder is fixedly provided with a safety valve.
As an optimized technical scheme of the utility model, the gear casing support leg is fixedly arranged at the bottom of the gear casing, the gear casing support leg is fixedly connected with the outer cylinder body, and the motor frame and the gear casing support leg are positioned at the same height.
As a preferable technical scheme of the utility model, the inner stirring shaft and the outer stirring shaft are positioned at the same center.
As a preferable technical scheme of the utility model, the supporting leg adopts solid flat iron, and the inner cylinder body adopts stainless steel.
As a preferable technical scheme of the utility model, the connection part of the lower side wall of the motor frame and the outer cylinder body is provided with a round angle which is concave inwards.
Compared with the prior art, the utility model has the beneficial effects that:
1. When the stirring device is used, the first conical teeth are rotated through the output of motor power, the first conical teeth drive the second conical teeth on the upper part of the stirring device to rotate clockwise, so that the inner stirring shaft is driven to rotate clockwise, the first conical teeth drive the third conical teeth on the lower part of the stirring device to rotate anticlockwise, and the third conical teeth drive the outer stirring shaft to rotate anticlockwise, so that stirring is more uniform, and stirring effect and mixing uniformity are improved;
2. When the water pump is used, warm water is pumped out of the heat insulation barrel and enters the preheating coil through the second water inlet pipe through the output of the power of the water pump, so that the inner barrel is preheated, then the warm water flows out of the other end of the preheating coil, enters the heating box through the first water outlet pipe, is heated by the heating box, then the hot water flows into the heating coil through the first water inlet pipe to heat the inner barrel, then the waste warm water after the inner barrel is heated flows out of the other end of the heating coil, enters the heat insulation barrel through the second water outlet pipe to be insulated, and is ready for the next use, so that the waste heat treatment and the preservation are achieved, the energy utilization efficiency is improved, the production cost is reduced, and the sustainable development is promoted.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is a schematic top view of the present utility model;
FIG. 2 is a schematic side view of the present utility model;
FIG. 3 is a schematic side view in partial cross-section of the present utility model;
FIG. 4 is a schematic view of a partial enlarged structure at A in FIG. 3;
fig. 5 is a schematic view of a partial cross-sectional structure of the present utility model.
In the figure, 1, a supporting leg, 2, a safety valve, 3, a feeding hole, 4, an outer cylinder, 5, a thermometer, 6, a gear casing, 7, a motor frame, 8, a first water inlet pipe, 9, a heating box, 10, a first water outlet pipe, 11, a second water outlet pipe, 12, a heat insulation barrel, 13, a water pump, 14, a water pumping pipe, 15, a connecting rod, 16, a round rod, 17, an outer stirring plate, 18, an inner cylinder, 19, a preheating coil, 20, a heating coil, 21, an inner stirring plate, 22, a discharge hole, 23, a motor, 24, a first conical tooth, 25, a gear casing supporting leg, 26, an inner stirring shaft, 27, a second conical tooth, 28, a third conical tooth, 29, an outer stirring shaft, 30, a shaft seal, 31, a stirring rod, 32, a second water inlet pipe and a pressure gauge.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples
Referring to fig. 1 and 3, the utility model provides a water-soluble fertilizer emulsification reaction kettle, which comprises a supporting leg 1, wherein an outer cylinder 4 is fixedly installed at the top of the supporting leg 1, an inner cylinder 18 is fixedly installed inside the outer cylinder 4, a motor frame 7 is fixedly installed at one side of the top of the outer cylinder 4, a motor 23 is fixedly installed inside the motor frame 7, a gear protection cylinder 6 is fixedly installed at one end of the motor frame 7, an output shaft of the motor 23 penetrates through the side wall of the motor frame 7 and the side wall of the gear protection cylinder 6 and is fixedly sleeved with a first conical tooth 24, a third conical tooth 28 is installed at the lower part of the outer surface of the first conical tooth 24 in a meshed manner, an outer stirring shaft 29 is fixedly sleeved at the inner part of the third conical tooth 28, a shaft seal 30 is fixedly installed at the upper part of the outer stirring shaft 29 penetrating through the top of the outer cylinder 4, an inner stirring shaft 26 is fixedly sleeved at the upper part of the outer surface of the first conical tooth 24 in a meshed manner, an inner stirring shaft 26 is fixedly installed inside the second conical tooth 27, a plurality of inner stirring plates 21 are fixedly installed at the middle parts and the bottom of the inner stirring shaft 26, a plurality of connecting rods 15 are fixedly installed at the bottom the outer stirring shaft 29, a plurality of round stirring rods 31 are fixedly installed at one sides of the outer stirring rods 15 are fixedly installed at the bottom of the outer stirring shafts 31, a plurality of round stirring rods 31 are fixedly installed at one sides of the outer stirring rods are fixedly installed at the bottom of the stirring rods 31, and one ends of the connecting rods are fixedly installed at one ends of the connecting rods 31.
Specifically, the motor 23 is used for outputting power to the first conical teeth 24, so that the first conical teeth 24 rotate, the second conical teeth 27 on the upper portion of the first conical teeth 24 rotate clockwise, the second conical teeth 27 drive the inner stirring shaft 26 to rotate, the inner stirring shaft 26 rotates, the inner stirring plates 21 rotate around the inner stirring shaft 26, the effect of stirring the inner part of the inner cylinder 18 clockwise is achieved, the third conical teeth 28 on the lower portion of the first conical teeth 28 rotate anticlockwise, the outer stirring shaft 29 is driven to rotate anticlockwise by the first conical teeth 28, the outer stirring shaft 29 rotates, the round bars 16 rotate anticlockwise around the outer stirring shaft 29 by the connection of the connecting rods 15, and the stirring rods 31 rotate along with the rotation of the round bars 16, so that the outer stirring plates 17 are driven by the stirring rods 31 to stir the inner part of the inner cylinder 18 anticlockwise, and the stirring effect and the stirring uniformity are improved.
Referring to fig. 1-3 and 5, a preheating coil 19 and a heating coil 20 are fixedly mounted on the side wall of an inner cylinder 18, one end of the preheating coil 19 is fixedly connected with a second water inlet pipe 32, one end of the second water inlet pipe 32 is fixedly connected with a water pump 13, one end of the water pump 13 is fixedly connected with a water suction pipe 14, one end of the water suction pipe 14 penetrates through the top of the heat insulation barrel 12 and extends into the heat insulation barrel 12, the other end of the preheating coil 19 is fixedly connected with a first water outlet pipe 10, one end of the first water outlet pipe 10 is fixedly connected with a heating box 9, one side of the top of the heating box 9 is fixedly connected with a first water inlet pipe 8, one end of the first water inlet pipe 8 penetrates through the upper part of one side of the outer cylinder 4 and is fixedly connected with the heating coil 20, one end of the heating coil 20 is fixedly connected with a second water outlet pipe 11, and one end of the second water outlet pipe 11 is fixedly connected with the heat insulation barrel 12.
Specifically, warm water is pumped out from the heat insulation barrel 12 through the second water inlet pipe 32 and enters the preheating coil 19 through the power output of the water pump 13, so that the inner barrel 18 is preheated, then the warm water flows out from the other end of the preheating coil 19, enters the heating box 9 through the first water outlet pipe 10, is heated by the heating box 9, then flows into the heating coil 20 through the first water inlet pipe 8, heats the inner barrel 18, then flows out from the other end of the heating coil 20 after the inner barrel 18 is heated, enters the heat insulation barrel 12 through the second water outlet pipe 11 for heat insulation, and is ready for the next use, so that the energy utilization efficiency is improved, the production cost is reduced, and the sustainable development is promoted.
Referring to fig. 1 and 3, a feed inlet 3 is fixedly mounted at the top of an outer cylinder 4, and a discharge outlet 22 is formed at the center of the bottom of the outer cylinder 4.
Specifically, the main function of the feed inlet 3 is to provide materials such as raw materials and additives for the reaction kettle, so that the materials can enter the inner cylinder 18 to participate in chemical reaction, and the discharge outlet 22 mainly plays a role of taking out the heated products from the reaction kettle.
Referring to fig. 1-2, a thermometer 5 and a pressure gauge 33 are fixedly installed on one side of the top of the outer cylinder 4, and a safety valve 2 is fixedly installed on the other side of the top of the outer cylinder 4.
Specifically, the thermometer 5 can check the internal temperature of the inner cylinder 18, so that an operator can control the temperature in the reaction process to a certain extent, the pressure gauge 33 can check the internal pressure of the inner cylinder 18, and the safety valve 2 mainly plays a role in releasing part of gas when the pressure in the reaction kettle exceeds a preset safety valve pressure value so as to keep the internal air pressure of the reaction kettle controlled and avoid dangerous accidents such as cracking or explosion of the reaction kettle due to overpressure.
Referring to fig. 3-4, a gear casing leg 25 is fixedly mounted at the bottom of the gear casing 6, the gear casing leg 25 is fixedly connected with the outer cylinder 4, and the motor frame 7 and the gear casing leg 25 are at the same height.
Specifically, the motor 23 may be brought into abutment with the second and third conical teeth 27, 28, such that the motor 23 may be caused to power the second and third conical teeth 27, 28.
Referring to fig. 3-4, the inner stirring shaft 26 and the outer stirring shaft 29 are concentric.
Specifically, the inner stirring shaft 26 and the outer stirring shaft 29 can be made to work cooperatively, so that materials are fully mixed in the stirring process, the stirring uniformity and stirring efficiency are improved, and the dead angle of stirring is reduced.
Referring to fig. 1-3, the leg 1 is made of solid flat iron, and the inner cylinder 18 is made of stainless steel.
Specifically, the solid flat iron has high strength, strong bearing capacity, and the stainless steel is not easy to corrode and has good wear resistance.
Referring to fig. 3, the connection between the lower side wall of the motor frame 7 and the outer cylinder 4 is formed as an inwardly concave rounded corner.
In particular, the connection between the motor frame 7 and the outer cylinder 4 can be made more stable.
The working principle and the using flow of the utility model are as follows: firstly, the water pump 13 is started, warm water is pumped out from the heat insulation barrel 12 through the power output of the water pump 13 and enters the preheating coil 19 through the second water inlet pipe 32, so that the inner barrel 18 is preheated, then the warm water flows out from the other end of the preheating coil 19, enters the heating box 9 through the first water outlet pipe 10, is heated by the heating box 9, materials, additives and the like are thrown into the inner barrel 18 from the feed inlet 3 to be stirred and reacted, then the motor 23 is started, the power output is carried out on the first conical teeth 24 through the motor 23, the first conical teeth 24 rotate the second conical teeth 27 at the upper part of the motor, the second conical teeth 27 drive the inner stirring shaft 26 to rotate, the inner stirring shafts 26 rotate, and simultaneously, the inner stirring plates 21 rotate by taking the inner stirring shafts 26 as the centers, thereby achieving the effect of stirring the inside of the inner cylinder 18 clockwise, the first conical tooth 24 rotates and simultaneously enables the third conical tooth 28 at the lower part of the inner cylinder to rotate anticlockwise, the third conical tooth 28 drives the outer stirring shaft 29 to rotate anticlockwise, the outer stirring shaft 29 rotates and simultaneously enables the round rod 16 to rotate anticlockwise by taking the outer stirring shaft 29 as the center through the connection of the plurality of connecting rods 15, the plurality of stirring rods 31 rotate along with the rotation of the round rod 16, the plurality of outer stirring plates 17 are driven by the stirring rods 31, the effect of stirring the inside of the inner cylinder 18 anticlockwise is achieved, the stirring effect and the mixing uniformity are improved, then hot water generated by the heating box 9 flows into the heating coil 20 through the first water inlet pipe 8, the materials in the inner cylinder 18 are heated, then the waste warm water after heating flows out from the other end of the heating coil 20, enters the heat preservation barrel 12 through the second water outlet pipe 11 to preserve heat for the next use, achieves the effect of preserving waste heat, improves the energy utilization efficiency, can reduce the production cost, promotes sustainable development, enables operators to check the internal temperature of the inner barrel 18 through the thermometer 5 above the outer barrel 4 in the process of stirring the materials in the inner barrel 18, enables the operators to control the temperature in the reaction process to a certain extent, enables the pressure gauge 33 to check the internal pressure of the inner barrel 18, and has the main effect of releasing partial gas when the pressure in the reaction kettle exceeds a preset safety threshold value so as to keep the internal pressure of the reaction kettle controlled, avoid dangerous accidents such as cracking or explosion and the like caused by overpressure of the reaction kettle, protect the life safety of the operators, and then enables the operators to discharge the materials after the stirring and heating reaction from the discharge port 22.
It should be noted that the above-mentioned embodiments are merely preferred embodiments of the present utility model, and the present utility model is not limited thereto, but may be modified or substituted for some of the technical features thereof by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420977896.8U CN222550893U (en) | 2024-05-08 | 2024-05-08 | A water-soluble fertilizer emulsification reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420977896.8U CN222550893U (en) | 2024-05-08 | 2024-05-08 | A water-soluble fertilizer emulsification reactor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222550893U true CN222550893U (en) | 2025-03-04 |
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ID=94755953
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420977896.8U Active CN222550893U (en) | 2024-05-08 | 2024-05-08 | A water-soluble fertilizer emulsification reactor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222550893U (en) |
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2024
- 2024-05-08 CN CN202420977896.8U patent/CN222550893U/en active Active
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