CN222541068U - A new type of waste heat recovery device for setting machine - Google Patents
A new type of waste heat recovery device for setting machine Download PDFInfo
- Publication number
- CN222541068U CN222541068U CN202420463553.XU CN202420463553U CN222541068U CN 222541068 U CN222541068 U CN 222541068U CN 202420463553 U CN202420463553 U CN 202420463553U CN 222541068 U CN222541068 U CN 222541068U
- Authority
- CN
- China
- Prior art keywords
- device box
- setting machine
- fixedly connected
- waste heat
- heat recovery
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000011084 recovery Methods 0.000 title claims abstract description 22
- 239000002918 waste heat Substances 0.000 title claims abstract description 22
- 238000001179 sorption measurement Methods 0.000 claims abstract description 27
- 229920000742 Cotton Polymers 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 4
- 239000007789 gas Substances 0.000 abstract description 22
- 239000012535 impurity Substances 0.000 abstract description 16
- 239000004744 fabric Substances 0.000 abstract description 9
- 238000007493 shaping process Methods 0.000 abstract description 5
- 238000001914 filtration Methods 0.000 abstract description 3
- 238000007790 scraping Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000009998 heat setting Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a novel setting machine waste heat recovery device which comprises a setting machine body, wherein the top of the setting machine body is fixedly connected with a suction fan and a device box, the air outlet end of the suction fan is fixedly communicated with one side of the device box through a communicating pipe I, the bottom of the inner wall of the device box is fixedly connected with a fixed block, and two electrostatic adsorption rollers are rotationally connected between the top of the fixed block and the top of the inner wall of the device box. According to the utility model, after the high-temperature gas is conveyed into the device box by starting the suction fan, the high-temperature gas is subjected to preliminary filtration by the filter plate, larger impurities in the high-temperature gas are intercepted, fine impurities such as fluff in the gas are adsorbed by the two electrostatic adsorption rollers, the filtered high-temperature gas is conveyed into the shaping machine body again, the fine fluff impurities are prevented from being conveyed into the shaping machine body again and then attached to cloth, the heat benefit rate is improved, and the quality of the cloth after shaping is ensured.
Description
Technical Field
The utility model relates to the technical field of setting machines, in particular to a novel waste heat recovery device of a setting machine.
Background
In the textile printing industry, the cloth needs to be shaped, and a shaping machine is a main machine for shaping textile products. Heat setting is a key link for improving added value in the printing and dyeing process, and the energy consumption in the heat setting process accounts for more than 1/2 of the total energy consumption in the whole printing and dyeing production process.
At present, when the heat generated by drying cloth by a setting machine is recycled, a filter screen is often arranged in a waste heat recovery device, the recycled gas is filtered, impurities in the gas are removed, but fine impurities such as fluff are mixed in the gas when the cloth is dried and set, and when the filter screen is used for filtering the gas, the fine fluff easily passes through the filter screen and is attached to another cloth along with the recycling of the gas, so that the quality of the cloth after setting is affected.
Therefore, it is necessary to provide a novel waste heat recovery device for a setting machine to solve the above technical problems.
Disclosure of utility model
The utility model aims to solve the defects in the prior art and provides a novel waste heat recovery device of a setting machine.
In order to achieve the above purpose, the novel setting machine waste heat recovery device comprises a setting machine body, wherein the top of the setting machine body is fixedly connected with a suction fan and a device box, the air outlet end of the suction fan is fixedly communicated with one side of the device box through a first communicating pipe, the bottom of the inner wall of the device box is fixedly connected with a fixed block, two electrostatic adsorption rollers are rotationally connected between the top of the fixed block and the top of the inner wall of the device box, one ends of the two electrostatic adsorption rollers all rotationally penetrate the device box and extend to the outside, gears are fixedly sleeved on the outer surfaces of the two electrostatic adsorption rollers, a filter plate and two scraping plates are fixedly connected inside the device box, one sides of the two scraping plates are respectively abutted to the outer surfaces of the two electrostatic adsorption rollers, two collecting frames are symmetrically arranged inside the device box, and one sides, away from the two collecting frames, of the two collecting frames are respectively provided with a pull rod.
As a further description of the above technical solution:
one side of the fixed block, which is close to the suction fan, is obliquely arranged, and the two gears are meshed.
As a further description of the above technical solution:
The top fixedly connected with L type frame of device case, the bottom fixedly connected with driving motor of L type frame, driving motor's output and one of them electrostatic adsorption roller's top fixed connection.
As a further description of the above technical solution:
The front and the back of the device box are provided with through grooves, the first pull rod extends to the outside of the device box through the two through grooves, and the inside of the two through grooves is provided with a limiting rod.
As a further description of the above technical solution:
The device box is provided with a chute, the bottom of the filter plate is fixedly connected with a second pull rod, and the second pull rod is in sliding connection with the inside of the chute.
As a further description of the above technical solution:
The front of the device box is provided with a slot, and the front of the device box is rotationally connected with a connecting plate.
As a further description of the above technical solution:
One side of the device box, which is far away from the suction fan, is fixedly communicated with the setting machine body through a communicating pipe II, and heat insulation cotton is sleeved on the outer surfaces of the communicating pipe I and the communicating pipe II.
The utility model has the following beneficial effects:
1. Compared with the prior art, this novel forming machine waste heat recovery device carries high temperature gas to the inside back of device case through starting the suction fan, carries out prefiltering by the filter to high temperature gas, intercepts great impurity in the high temperature gas, then adsorbs tiny impurity such as fine hair in the gas by two electrostatic adsorption rollers to carry the forming machine body inside once more with filtered high temperature gas, avoid tiny fine hair impurity to be carried again to the inside back of forming machine body and attach on the cloth, improved thermal benefit rate simultaneously, also ensured the quality after the cloth design.
2. Compared with the prior art, this novel forming machine waste heat recovery device removes the spacing to the filter and collect the frame through manual rotation connecting plate and manual pulling gag lever post, then pulling pull rod two and two pull rods one, can take out filter and two collection frames from the device incasement portion, is convenient for clear up the impurity of filter and collection frame inside.
Drawings
Fig. 1 is a schematic perspective view of the whole structure of a novel waste heat recovery device of a setting machine;
FIG. 2 is a schematic diagram of structures of a connecting pipe I and a gear of the novel setting machine waste heat recovery device;
Fig. 3 is a schematic diagram of structures such as a scraper and a collecting frame of the novel waste heat recovery device of the setting machine;
Fig. 4 is a schematic diagram of structures such as a filter plate and a connecting plate of the novel setting machine waste heat recovery device.
Legend description:
1. A setting machine body; 2, a suction fan, 3, a device box, 4, a first communicating pipe, 5, a fixed block, 6, an electrostatic adsorption roller, 7, a gear, 8, a filter plate, 9, a scraping plate, 10, a collecting frame, 11, a first pull rod, 12, an L-shaped frame, 13, a driving motor, 14, a through groove, 15, a limiting rod, 16, a sliding groove, 17, a second pull rod, 18, a groove, 19, a connecting plate, 20, a second communicating pipe, 21 and heat insulation cotton.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the utility model provides a novel waste heat recovery device for a setting machine: comprises a setting machine body 1, a suction fan 2 and a device box 3 are fixedly connected to the top of the setting machine body 1, the air outlet end of the suction fan 2 is fixedly communicated with one side of the device box 3 through a first communicating pipe 4, one side of the device box 3 far away from the suction fan 2 is fixedly communicated with the setting machine body 1 through a second communicating pipe 20, heat insulation cotton 21 is sleeved on the outer surfaces of the first communicating pipe 4 and the second communicating pipe 20, a slot 18 is formed in the front surface of the device box 3, a connecting plate 19 is rotatably connected to the front surface of the device box 3, an L-shaped frame 12 is fixedly connected to the top of the device box 3, a driving motor 13 is fixedly connected to the bottom of the L-shaped frame 12, the output end of the driving motor 13 is fixedly connected with the top end of one electrostatic adsorption roller 6, a fixed block 5 is fixedly connected to the bottom of the inner wall of the device box 3, one side of the fixed block 5 close to the suction fan 2 is obliquely arranged, two electrostatic adsorption rollers 6 are rotatably connected between the top of the fixed block 5 and the top of the inner wall of the device box 3, one ends of the two electrostatic adsorption rollers 6 are rotatably penetrated through the device box 3 and extend to the outside, gears 7 are fixedly sleeved on the outer surfaces of the two electrostatic adsorption rollers 6, the two gears 7 are meshed, a filter plate 8 and two scraping plates 9 are fixedly connected inside the device box 3, one sides of the two scraping plates 9 are respectively abutted with the outer surfaces of the two electrostatic adsorption rollers 6, two collecting frames 10 are arranged inside the device box 3, one side, which is separated from the two collecting frames 10, is provided with a first pull rod 11, the limit on the filter plate 8 and the collecting frames 10 is released by manually rotating a connecting plate 19 and manually pulling a limit rod 15, then a second pull rod 17 and the first pull rod 11 are pulled, the filter plate 8 and the two collecting frames 10 can be taken out from the device box 3, so that impurities in the filter plate 8 and the collecting frames 10 can be cleaned conveniently.
The front and the back of the device box 3 are provided with through grooves 14, the inside of the two through grooves 14 is provided with a limiting rod 15, one side of the limiting rod 15 is abutted against the front of the collecting frame 10, and the position of the collecting frame 10 inside the device box 3 can be limited and confirmed through the arrangement of the limiting rod 15.
The device case 3 is provided with the sliding groove 16, the bottom of the filter 8 is fixedly connected with the second pull rod 17, the second pull rod 17 is slidably connected inside the sliding groove 16, when the filter 8 is required to be taken out from the device case 3 for cleaning or replacement, the second pull rod 17 is pulled after the connecting plate 19 is rotated, and the workers can be prevented from being scalded by diffused gas due to the fact that hands of the workers are close to the device case 3 through the sliding groove 16 and the second pull rod 17.
The working principle is that after high-temperature gas is generated in the working process of the setting machine body 1, two electrostatic adsorption rollers 6 generate static electricity, then a driving motor 13 and a suction fan 2 are started, one of the electrostatic adsorption rollers 6 and one of the gears 7 are driven to rotate after the driving motor 13 is started, the other gear 7 meshed with the driving motor drives the other electrostatic adsorption roller 6 to rotate, the suction fan 2 is started to absorb high-temperature gas in the setting machine body 1, the high-temperature gas enters the device box 3 through a first communicating pipe 4, the filter plate 8 carries out preliminary filtration on the gas, larger impurities in the gas are intercepted, fine fluff impurities which are not intercepted by the filter plate 8 are adsorbed by the two rotating electrostatic adsorption rollers 6, the gas is conveyed to the inside of the setting machine body 1 through a second communicating pipe 20 for reuse after being filtered, the outer surfaces of the two electrostatic adsorption rollers 6 are cleaned by a scraping plate 9 in the rotating process, the impurities are accumulated on one side of the two electrostatic adsorption rollers 6, and when a collecting device does not work, the impurities drop down from the electrostatic adsorption rollers 6 and the residual heat is collected in a frame 10;
When the device is used for a long time and needs to clean the filter 8, the pull rod II 17 can be pulled behind the rotary connecting plate 19 to drive the filter 8 to move out of the device box 3, so that the filter 8 can be cleaned or replaced, and when impurities in the two collecting frames 10 need to be cleaned, the fixing of the two limiting plates to the two collecting frames 10 is released firstly, then the two collecting frames 10 are pulled to move through the pull rod I11, and the two collecting frames 10 can be taken out from the device box 3, so that impurities in the device box can be cleaned.
It should be noted that the foregoing description is only a preferred embodiment of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it should be understood that modifications, equivalents, improvements and modifications to the technical solution described in the foregoing embodiments may occur to those skilled in the art, and all modifications, equivalents, and improvements are intended to be included within the spirit and principle of the present utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420463553.XU CN222541068U (en) | 2024-03-11 | 2024-03-11 | A new type of waste heat recovery device for setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420463553.XU CN222541068U (en) | 2024-03-11 | 2024-03-11 | A new type of waste heat recovery device for setting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222541068U true CN222541068U (en) | 2025-02-28 |
Family
ID=94723659
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420463553.XU Active CN222541068U (en) | 2024-03-11 | 2024-03-11 | A new type of waste heat recovery device for setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222541068U (en) |
-
2024
- 2024-03-11 CN CN202420463553.XU patent/CN222541068U/en active Active
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